CN209504491U - Steel die device, manufacturing equipment applied to the manufacture of laminated frame trestle centrifugal process - Google Patents

Steel die device, manufacturing equipment applied to the manufacture of laminated frame trestle centrifugal process Download PDF

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Publication number
CN209504491U
CN209504491U CN201822070667.5U CN201822070667U CN209504491U CN 209504491 U CN209504491 U CN 209504491U CN 201822070667 U CN201822070667 U CN 201822070667U CN 209504491 U CN209504491 U CN 209504491U
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China
Prior art keywords
pipe die
die
idler wheel
steel
rectangular
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CN201822070667.5U
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Inventor
孙伯禹
马荣全
李伟
曹计栓
王洪强
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Sany Construction Technology Co Ltd
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Sany Construction Industry Co Ltd
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Abstract

The utility model discloses a kind of steel die devices applied to the manufacture of laminated frame trestle centrifugal process, manufacturing equipment, and wherein steel die device includes pipe die idler wheel, rectangular pipe die, pipe die floor, section steel plate;Pipe die idler wheel is arranged between two centrifuge support rollers;And the longitudinal section edge of any end of rectangular pipe die cooperates with the inner wall of corresponding pipe die idler wheel in inscribed circle;Pipe die floor extends along the direction of each side perpendicular to rectangular pipe die and extends at the inner wall of pipe die idler wheel;Pipe die floor is used for the fixed pipe die idler wheel of support and rectangular pipe die;Section steel plate is located on the steel plate of section for closing to the section between pipe die idler wheel and rectangular pipe die and is additionally provided with multiple bolts hole.Steel die device provided by the utility model applied to the manufacture of laminated frame trestle centrifugal process, the mode that rectangular pipe die connects with circular pipe die idler wheel ensure that centrifugal process, which can be used, produces rectangular superposed column, and then ensure the production efficiency of rectangular laminated frame trestle.

Description

Steel die device, manufacturing equipment applied to the manufacture of laminated frame trestle centrifugal process
Technical field
The utility model relates to assembled architecture technical fields, more particularly to one kind to be applied to laminated frame trestle centrifugal process system The steel die device made, manufacturing equipment.
Background technique
Superposed column production technology is a kind of complicated and more demanding manufacturing engineering;In traditional handicraft, centrifugal process can only Produce such as tubular pole round member.
However, rectangular superposed column can only be given birth in such a way that tradition is poured by side in this way using the method poured by side It produces obviously cumbersome and time consuming.Meanwhile tradition, when producing component with centrifugal process, die size has been consolidated according to the size of component It is fixed, it is difficult to recycle, waste of resource.The superposed column component of produced in conventional processes lifts in installation course at the construction field (site), on Lower prop stretches out vertical muscle and is difficult all to dock completely, and docking operation will waste more times, waste more manpower and material resources, imitate Rate is low, is unfavorable for the production of extensive laminated frame trestle.
Utility model content
The purpose of this utility model is to provide a kind of steel die devices applied to the manufacture of laminated frame trestle centrifugal process, with solution The certainly above problem.
In order to achieve the above object, the technical solution of the utility model is achieved in that
The utility model provides a kind of steel die device applied to the manufacture of laminated frame trestle centrifugal process, including circular shape Pipe die idler wheel, rectangular pipe die, pipe die floor, section steel plate;
The pipe die idler wheel is arranged between two centrifuge support rollers;Described its length direction of centrifuge support roller and described two The length direction of a centrifuge support roller is oppositely arranged, and the centrifuge support roller is rotatably assorted with pipe die idler wheel;The centrifuge Support roller drives the pipe die idler wheel rotational action for driving;
Rectangular pipe die is provided between the two neighboring pipe die idler wheel on the length direction of centrifuge support roller;And institute The longitudinal section edge for stating any end of rectangular pipe die cooperates with the inner wall of the corresponding pipe die idler wheel in inscribed circle;
Multiple pipe die floors are welded between pipe die idler wheel and rectangular pipe die, and multiple pipe die floors are distributed in It is connected on each side wall of rectangular pipe die;The pipe die floor extends and prolongs along the direction of each side perpendicular to rectangular pipe die At the inner wall for reaching pipe die idler wheel;The pipe die floor is used for the fixed pipe die idler wheel of support and the rectangular pipe die;
The section steel plate is welded to connect with pipe die idler wheel and rectangular tube mould respectively;The section steel plate is used to roll pipe die Section between wheel and rectangular pipe die is closed, and is located on the section steel plate and is additionally provided with multiple bolts hole.
Preferably, as a kind of implementable solution;Bolt hole on the section steel plate is 8.
Preferably, as a kind of implementable solution;The bolt hole is specially that nominal diameter is 16mm, length 44mm Bolt hole (i.e. the bolt hole of M16 × 44).
Preferably, as a kind of implementable solution;The rectangular pipe die further includes concrete prefabricated layer and is arranged in coagulation The steel reinforcement cage of native preformed layer internal layer;Wherein, the concrete prefabricated layer is specially cuboid shape, and the steel reinforcement cage is enclosed At shape be also rectangular shape.
Preferably, as a kind of implementable solution;The shape of the geomery of the steel reinforcement cage and the concrete prefabricated layer Shape size is adapted.
Preferably, as a kind of implementable solution;The steel die device applied to the manufacture of laminated frame trestle centrifugal process Whole punching block is divided into upper and lower two parts, and is 16mm by nominal diameter between upper and lower two parts, and length is 50mm pin shaft (i.e. the pin shaft of M16 × 50) connection.
Correspondingly, the utility model provides a kind of manufacturing equipment, including centrifuge support roller, centrifuge roller bearing and multiple The adjacent multiple steel die devices applied to the manufacture of laminated frame trestle centrifugal process for being arranged successively setting;
Wherein, the centrifuge roller bearing is for driving the centrifuge support roller rotational action;And it adjacent multiple described answers Steel die device for the manufacture of laminated frame trestle centrifugal process is arranged successively each along on the length direction of centrifuge support roller;
Preferably, as a kind of implementable solution;The steel die device applied to the manufacture of laminated frame trestle centrifugal process Length is different, the single-unit steel die device of respectively four kinds different length types;And the length dimension of single-unit steel die device is respectively 1.1m, 1.2m, 1.5m and 0.5m.
Preferably, as a kind of implementable solution;The single-unit steel die device of two adjacent sections is detachably connected;And two adjacent sections The splicing of single-unit steel die device when by 8 nominal diameters be 16mm, length is that (i.e. M16 × 44 fastens spiral shell to 44mm fastening bolt Bolt) it is attached.
Compared with prior art, it is the advantages of the utility model embodiment:
A kind of steel die device and manufacturing equipment applied to the manufacture of laminated frame trestle centrifugal process provided by the utility model, point Known to the primary structure for analysing the above-mentioned steel die device applied to the manufacture of laminated frame trestle centrifugal process: above-mentioned to be applied to laminated frame trestle The steel die device of centrifugal process manufacture, the knot such as the pipe die idler wheel of main circular shape, rectangular pipe die, pipe die floor, section steel plate Structure is constituted;
The pipe die idler wheel is arranged between two centrifuge support rollers;Described its length direction of centrifuge support roller and described two The length direction of a centrifuge support roller is oppositely arranged, and the centrifuge support roller is rotatably assorted with pipe die idler wheel;The centrifuge Support roller drives the pipe die idler wheel rotational action for driving;
Rectangular pipe die is provided between the two neighboring pipe die idler wheel on the length direction of centrifuge support roller;And institute The longitudinal section edge for stating any end of rectangular pipe die cooperates with the inner wall of the corresponding pipe die idler wheel in inscribed circle;
Multiple pipe die floors are welded between pipe die idler wheel and rectangular pipe die, and multiple pipe die floors are distributed in It is connected on each side wall of rectangular pipe die;The pipe die floor extends and prolongs along the direction of each side perpendicular to rectangular pipe die At the inner wall for reaching pipe die idler wheel;The pipe die floor is used for the fixed pipe die idler wheel of support and the rectangular pipe die;
The section steel plate is welded to connect with pipe die idler wheel and rectangular tube mould respectively;The section steel plate is used to roll pipe die Section between wheel and rectangular pipe die is closed, and is located on the section steel plate and is additionally provided with multiple bolts hole.
It is one kind include above-mentioned to be applied to composite frame in addition, the utility model additionally provides a kind of manufacturing equipment The manufacturing equipment of the steel die device of column centrifugal process manufacture, the side that its rectangular pipe die of the manufacturing equipment connects with circular pipe die idler wheel Formula ensure that centrifugal process, which can be used, produces rectangular superposed column.
Detailed description of the invention
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art Specific embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, it is described below In attached drawing be that some embodiments of the utility model are not paying creativeness for those of ordinary skill in the art Under the premise of labour, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the steel die device plane for being applied to the manufacture of laminated frame trestle centrifugal process that the utility model embodiment one provides Structural schematic diagram;
What Fig. 2 the utility model embodiment two provided includes the steel die device applied to the manufacture of laminated frame trestle centrifugal process Manufacturing equipment planar structure schematic diagram;
Fig. 3 be Fig. 2 the utility model embodiment two provides includes to manufacture applied to laminated frame trestle centrifugal process The overlooking structure diagram of the manufacturing equipment of steel die device.
Label: 1- pipe die idler wheel;The rectangular pipe die of 2-;3- pipe die floor;The section 4- steel plate;5- bolt hole;6- is mixed Solidifying soil preformed layer;7- steel reinforcement cage;8- pin shaft;A1- centrifuge support roller;A2- centrifuge roller bearing.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described Embodiment is the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, originally Field those of ordinary skill every other embodiment obtained without making creative work belongs to practical Novel protected range.
In the description of the present invention, it should be noted that the word of the orientation or positional relationship of certain instructions, only It is the utility model and simplified description for ease of description, rather than the device or element of indication or suggestion meaning must have spy Fixed orientation is constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.
In the description of the present invention, it should be noted that " connection " shall be understood in a broad sense, for example, it may be fixed Connection, may be a detachable connection, or be integrally connected;It can be mechanical connection, be also possible to be electrically connected;It can be directly It is connected, the connection inside two elements can also be can be indirectly connected through an intermediary.For the ordinary skill of this field For personnel, the concrete meaning of above-mentioned term in the present invention can be understood with concrete condition.
The utility model is further described in detail below through specific implementation examples and in conjunction with the accompanying drawings.
Embodiment one:
As shown in Figure 1, the utility model embodiment provides a kind of punching block applied to the manufacture of laminated frame trestle centrifugal process Device, pipe die idler wheel 1, rectangular pipe die 2, pipe die floor 3, section steel plate 4 including circular shape;
The pipe die idler wheel 1 is arranged between two centrifuge support roller A1;Its length direction of the centrifuge support roller A1 with The length direction of described two centrifuge support roller A1 is oppositely arranged, and the centrifuge support roller A1 is rotatably assorted with pipe die idler wheel 1; The centrifuge support roller A1 drives 1 rotational action of pipe die idler wheel for driving;
Rectangular pipe die 2 is provided between the two neighboring pipe die idler wheel 1 on the length direction of centrifuge support roller A1; And the longitudinal section edge of any end of the rectangular pipe die 2 is matched with the inner wall of the corresponding pipe die idler wheel 1 in inscribed circle It closes;
Multiple pipe die floors 3 are welded between pipe die idler wheel 1 and rectangular pipe die 2, and multiple pipe die floors 3 divide Cloth connects on each side wall of rectangular pipe die 2;The pipe die floor 3 along each side perpendicular to rectangular pipe die 2 direction Extend and extends at the inner wall of pipe die idler wheel 1;The pipe die floor 3 is used for the pipe die idler wheel 1 fixed to support and described Rectangular pipe die 2;
The section steel plate 4 is welded to connect with pipe die idler wheel 1 and rectangular pipe die 2 respectively;The section steel plate 4 is used for pipe Section between mould idler wheel 1 and rectangular pipe die 2 is closed, and is located on the section steel plate 4 and is additionally provided with multiple bolts hole 5。
The overlapping column template that the utility model embodiment is related to, punching block material are about 3m for Q235a with a thickness of 2.5mm. Above-mentioned pipe die floor 3 is welded between pipe die idler wheel 1 and rectangular pipe die 2, can not only play fixed function, but also pipe can be improved Mould rigidity;Meanwhile section steel plate 4 welds together with pipe die idler wheel 1 and rectangular pipe die 2 respectively, and 8 are reserved on steel plate The bolt hole of a M16 × 44 5.
Steel die device provided by the embodiment of the utility model applied to the manufacture of laminated frame trestle centrifugal process, rectangular pipe die 2 modes to connect with circular pipe die idler wheel 1 ensure that centrifugal process, which can be used, produces rectangular superposed column.
Preferably, as a kind of implementable solution;As shown in Figure 1, the bolt hole 5 being located on the section steel plate 4 is 8 It is a.The bolt hole 5 is specially the bolt hole of M16 × 44.
Preferably, as a kind of implementable solution;As shown in Figure 1, the rectangular pipe die 2 further includes concrete prefabricated layer 6 With the steel reinforcement cage 7 that concrete prefabricated 6 internal layer of layer is arranged in;Wherein, the concrete prefabricated layer 6 is specially cuboid shape, And the shape that the steel reinforcement cage 7 is surrounded also is rectangular shape.The geomery of the steel reinforcement cage 7 with it is described concrete prefabricated The geomery of layer 6 is adapted.
Preferably, as a kind of implementable solution;As shown in Figure 1, described be applied to what laminated frame trestle centrifugal process manufactured The whole punching block of steel die device is divided into upper and lower two parts, and is connected between upper and lower two parts by the pin shaft of M16 × 50 8.
It should be noted that in the specific technical solution of the utility model embodiment, every section described in the utility model Steel die device is divide into upper part and lower part again, is connected by the pin shaft of M16 × 50 8, as shown in Figure 1.
Embodiment two
As shown in FIG. 2 and 3, correspondingly, the utility model provides a kind of manufacturing equipment, including centrifuge support roller A1, centrifuge roller bearing A2 and multiple adjacent multiple punching blocks applied to the manufacture of laminated frame trestle centrifugal process for being arranged successively setting Device;
Wherein, the centrifuge roller bearing A2 is for driving the centrifuge support roller A1 rotational action;And adjacent multiple institutes It states and is arranged successively applied to the steel die device of laminated frame trestle centrifugal process manufacture each along on the length direction of centrifuge support roller.
It includes that the above-mentioned laminated frame trestle that is applied to is centrifuged that manufacturing equipment provided by the embodiment of the utility model, which is one kind, The manufacturing equipment of the steel die device of method manufacture, which can design the mold of four kinds of different sizes, can be according to giving birth to Produce the size independent assortment of superposed column;It holds the design of mould reserving hole to secure the position of vertical muscle simultaneously, ensure that later period scene is hung Upper and lower two superposed columns are connected conveniently when dress placement.
Preferably, as a kind of implementable solution;The steel die device applied to the manufacture of laminated frame trestle centrifugal process Length is different, the single-unit steel die device of respectively four kinds different length types;And the length dimension of single-unit steel die device is respectively 1.1m, 1.2m, 1.5m and 0.5m.
It should be noted that punching block described in the utility model mentions in the specific technical solution of the utility model embodiment For the single-unit punching block of four kinds of different lengths, respectively 1.1m, 1.2m, 1.5m, 0.5m, according to the length of produced superposed column when use These four can be used to carry out splicing assembling for degree, as shown in figure 1 shown in X1 and X2;There are 8 bolts on the section steel plate 4 of every section punching block Hole is bolted when two adjacent sections punching block splices by 8 M16 × 44.
Preferably, as a kind of implementable solution;The single-unit steel die device of two adjacent sections is detachably connected;And two adjacent sections Single-unit steel die device splicing when be attached by 8 fastening bolts of M16 × 44.
It should be noted that in the specific technical solution of the utility model embodiment, above-mentioned multiple single-unit steel die devices Between by using when these four can be used to carry out splicing assembling according to the length of produced superposed column.
Embodiment three
Correspondingly, the utility model embodiment three also provides a kind of production method, and the utility model reality is mainly utilized The operation that the manufacturing equipment of the offer of example two is implemented is applied, following operating procedure is specifically included:
Step S100: the upper and lower two parts for being applied to the steel die device of laminated frame trestle centrifugal process manufacture are distinguished first It is ready to, lower half portion is correctly placed on centrifuge support roller A1;
Step S200: and then the steel reinforcement cage 7 being welded is fixed in rectangular pipe die 2;
Step S300: the concrete mixed is poured and then at the lateral wall of rectangular pipe die 2;
Step S400: the top half for being applied to the steel die device of laminated frame trestle centrifugal process manufacture is covered, and under Half part connects into the steel die device for being applied to the manufacture of laminated frame trestle centrifugal process an of entirety;
Step S500: the both ends section steel that mould will be held to be fixed on the steel die device applied to the manufacture of laminated frame trestle centrifugal process On plate 4, and the vertical muscle for stretching out superposed column steel reinforcement cage in advance passes through the vertical muscle cavity reserved on the mould of end one by one, for fixing The position of vertical muscle.
Based on above many significant technical advantages, the laminated frame trestle centrifugal process provided by the utility model that is applied to is manufactured Steel die device will bring good market prospects and economic benefit.
Finally, it should be noted that the above various embodiments is only to illustrate the technical solution of the utility model, rather than it is limited System;Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should Understand: it is still possible to modify the technical solutions described in the foregoing embodiments, or to some or all of Technical characteristic is equivalently replaced;And these are modified or replaceed, it does not separate the essence of the corresponding technical solution, and this is practical new The range of each embodiment technical solution of type.

Claims (9)

1. a kind of steel die device applied to the manufacture of laminated frame trestle centrifugal process, which is characterized in that the pipe die including circular shape Idler wheel, rectangular pipe die, pipe die floor, section steel plate;
The pipe die idler wheel is arranged between two centrifuge support rollers;Described its length direction of centrifuge support roller and it is described two from The length direction of scheming support roller is oppositely arranged, and the centrifuge support roller is rotatably assorted with pipe die idler wheel;The centrifuge support roller The pipe die idler wheel rotational action is driven for driving;
Rectangular pipe die is provided between the two neighboring pipe die idler wheel on the length direction of centrifuge support roller;And the side The longitudinal section edge of any end of shape pipe die cooperates with the inner wall of the corresponding pipe die idler wheel in inscribed circle;
Multiple pipe die floors are welded between pipe die idler wheel and rectangular pipe die, and multiple pipe die floors be distributed in it is rectangular It is connected on each side wall of pipe die;The pipe die floor extends and extends to along the direction of each side perpendicular to rectangular pipe die At the inner wall of pipe die idler wheel;The pipe die floor is used for the fixed pipe die idler wheel of support and the rectangular pipe die;
The section steel plate is welded to connect with pipe die idler wheel and rectangular tube mould respectively;The section steel plate be used for pipe die idler wheel and Section between rectangular pipe die is closed, and is located on the section steel plate and is additionally provided with multiple bolts hole.
2. the steel die device applied to the manufacture of laminated frame trestle centrifugal process as described in claim 1, which is characterized in that
Bolt hole on the section steel plate is 8.
3. the steel die device applied to the manufacture of laminated frame trestle centrifugal process as claimed in claim 2, which is characterized in that
The bolt hole is specially that nominal diameter is 16mm, and length is the bolt hole of 44mm.
4. the steel die device applied to the manufacture of laminated frame trestle centrifugal process as described in claim 1, which is characterized in that
The rectangular pipe die further includes concrete prefabricated layer and the steel reinforcement cage that concrete prefabricated layer internal layer is arranged in;Wherein, described Concrete prefabricated layer is specially cuboid shape, and the shape that the steel reinforcement cage is surrounded also is rectangular shape.
5. the steel die device applied to the manufacture of laminated frame trestle centrifugal process as claimed in claim 4, which is characterized in that
The geomery of the geomery of the steel reinforcement cage and the concrete prefabricated layer is adapted.
6. the steel die device applied to the manufacture of laminated frame trestle centrifugal process as described in claim 1, which is characterized in that
The whole punching block of the steel die device applied to the manufacture of laminated frame trestle centrifugal process is divided into upper and lower two parts, and up and down Passing through nominal diameter between two parts is 16mm, and length is the connection of 50mm pin shaft.
7. a kind of manufacturing equipment, which is characterized in that set including centrifuge support roller, centrifuge roller bearing and multiple adjacent are arranged successively The multiple steel die devices applied to the manufacture of laminated frame trestle centrifugal process set;
Wherein, the centrifuge roller bearing is for driving the centrifuge support roller rotational action;And adjacent multiple described it is applied to The steel die device of laminated frame trestle centrifugal process manufacture is arranged successively each along on the length direction of centrifuge support roller.
8. manufacturing equipment as claimed in claim 7, which is characterized in that
The length of the steel die device applied to the manufacture of laminated frame trestle centrifugal process is different, respectively four kinds of different length types Single-unit steel die device;And the length dimension of single-unit steel die device is respectively 1.1m, 1.2m, 1.5m and 0.5m.
9. manufacturing equipment as claimed in claim 7, which is characterized in that
The single-unit steel die device of two adjacent sections is detachably connected;And pass through 8 public affairs when the single-unit steel die device splicing of two adjacent sections Diameter is referred to as 16mm, and length is that 44mm fastening bolt is attached.
CN201822070667.5U 2018-12-11 2018-12-11 Steel die device, manufacturing equipment applied to the manufacture of laminated frame trestle centrifugal process Active CN209504491U (en)

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Application Number Priority Date Filing Date Title
CN201822070667.5U CN209504491U (en) 2018-12-11 2018-12-11 Steel die device, manufacturing equipment applied to the manufacture of laminated frame trestle centrifugal process

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109366721A (en) * 2018-12-11 2019-02-22 三筑工科技有限公司 Steel die device, manufacturing equipment and manufacturing method applied to the manufacture of laminated frame trestle centrifugal process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109366721A (en) * 2018-12-11 2019-02-22 三筑工科技有限公司 Steel die device, manufacturing equipment and manufacturing method applied to the manufacture of laminated frame trestle centrifugal process
CN109366721B (en) * 2018-12-11 2024-02-20 三一筑工科技股份有限公司 Steel die device applied to centrifugal manufacturing of superposed frame column, manufacturing equipment and manufacturing method

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Address after: 102200 1st floor, building 6, No.8 Beiqing Road, Huilongguan town, Changping District, Beijing

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Address before: 410000 Sany industrial city, Sany Road, Changsha Economic and Technological Development Zone, Hunan Province

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