CN209484096U - A high temperature and corrosion resistant corrugated pipe - Google Patents
A high temperature and corrosion resistant corrugated pipe Download PDFInfo
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- CN209484096U CN209484096U CN201822171251.2U CN201822171251U CN209484096U CN 209484096 U CN209484096 U CN 209484096U CN 201822171251 U CN201822171251 U CN 201822171251U CN 209484096 U CN209484096 U CN 209484096U
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Abstract
本实用新型公开了一种耐高温耐腐蚀波纹管,包括波纹管外壳,所述波纹管外壳的一侧设置有螺帽,所述螺帽的一侧安装有波纹管接头,所述螺帽的内部设置有固定卡簧,所述波纹管外壳的外壁上设置有外螺纹,且外螺纹与波纹管外壳为一体结构,所述波纹管外壳的内部设置有抗腐蚀层,所述抗腐蚀层的内壁上设置有胶粘剂,所述胶粘剂的内壁上设置有聚乙烯层,所述聚乙烯层的内壁上设置有耐高温层,所述耐高温层的内壁上设置有钢带,所述钢带的内壁上设置有粘接树脂,所述粘接树脂的内壁上设置有消音层,所述波纹管外壳的内壁上设置有内螺纹。本实用新型通过在波纹管的外壁上设置抗腐蚀层和耐高温层,提高了波纹管的耐热、抗腐蚀性能。
The utility model discloses a high-temperature-resistant and corrosion-resistant corrugated pipe, which comprises a corrugated pipe shell. A nut is arranged on one side of the corrugated pipe shell, and a corrugated pipe joint is installed on one side of the nut. A fixed circlip is arranged inside, an external thread is provided on the outer wall of the bellows shell, and the external thread and the bellows shell are integrally structured, and an anti-corrosion layer is arranged inside the bellows shell, and the anti-corrosion layer An adhesive is arranged on the inner wall, a polyethylene layer is arranged on the inner wall of the adhesive, a high temperature resistant layer is arranged on the inner wall of the polyethylene layer, a steel strip is arranged on the inner wall of the high temperature resistant layer, and a steel strip is arranged on the inner wall of the steel strip An adhesive resin is provided on the inner wall, a sound-absorbing layer is arranged on the inner wall of the adhesive resin, and an internal thread is arranged on the inner wall of the bellows shell. The utility model improves the heat resistance and corrosion resistance of the bellows by setting an anti-corrosion layer and a high-temperature-resistant layer on the outer wall of the bellows.
Description
技术领域technical field
本实用新型涉及波纹管技术领域,具体为一种耐高温耐腐蚀波纹管。The utility model relates to the technical field of bellows, in particular to a high-temperature-resistant and corrosion-resistant bellows.
背景技术Background technique
波纹管是指用可折叠皱纹片沿折叠伸缩方向连接成的管状弹性敏感元件。波纹管在仪器仪表中应用广泛,主要用途是作为压力测量仪表的测量元件,将压力转换成位移或力。波纹管种类多样,主要包括金属波纹管、波纹膨胀节、波纹换热管、膜片膜盒和金属软管等。金属波纹管主要应用于补偿管线热变形、减震、吸收管线沉降变形等作用,广泛应用于石化、仪表、航天、化工、电力、水泥、冶金等行业。不锈钢波纹管作为一种柔性耐压管件安装于液体输送系统中,用以补偿管材或机器、设备连接端的相互位移,吸收振动能量,能够起到减振、消音等作用,具有柔性好、质量轻、耐腐蚀、抗疲劳、耐高低温等多项特点。塑料等其他材质波纹管在介质输送、电力穿线、机床、家电等领域有着不可替代的作用。Bellows refers to a tubular elastic sensitive element connected by foldable corrugated sheets along the direction of folding and stretching. Bellows are widely used in instruments and meters, and their main purpose is as a measuring element of a pressure measuring instrument to convert pressure into displacement or force. There are various types of bellows, mainly including metal bellows, corrugated expansion joints, corrugated heat exchange tubes, diaphragm diaphragm boxes and metal hoses. Metal bellows are mainly used to compensate pipeline thermal deformation, shock absorption, absorb pipeline settlement deformation, etc., and are widely used in petrochemical, instrumentation, aerospace, chemical, electric power, cement, metallurgy and other industries. Stainless steel corrugated pipe is installed in the liquid conveying system as a flexible pressure-resistant pipe fitting to compensate for the mutual displacement of the pipe or the connection end of the machine or equipment, absorb vibration energy, and can play the role of vibration reduction and noise reduction. It has good flexibility and light weight. , corrosion resistance, fatigue resistance, high and low temperature resistance and many other characteristics. Bellows made of plastic and other materials play an irreplaceable role in the fields of medium transportation, power threading, machine tools, and home appliances.
但是,现有波纹管在长期使用后易受到输送介质的腐蚀,且耐热性能不高;因此,不满足现有的需求,对此我们提出了一种耐高温耐腐蚀波纹管。However, the existing bellows are easily corroded by the conveying medium after long-term use, and the heat resistance is not high; therefore, it does not meet the existing needs, and we propose a high-temperature-resistant and corrosion-resistant bellows.
实用新型内容Utility model content
本实用新型的目的在于提供一种耐高温耐腐蚀波纹管,以解决上述背景技术中提出的现有波纹管在长期使用后易受到输送介质的腐蚀,且耐热性能不高的问题。The purpose of this utility model is to provide a high-temperature and corrosion-resistant corrugated pipe to solve the problem that the existing corrugated pipe is easily corroded by the conveying medium after long-term use and has low heat resistance.
为实现上述目的,本实用新型提供如下技术方案:一种耐高温耐腐蚀波纹管,包括波纹管外壳,所述波纹管外壳的一侧设置有螺帽,所述螺帽的一侧安装有波纹管接头,所述螺帽的内部设置有固定卡簧,所述波纹管外壳的外壁上设置有外螺纹,且外螺纹与波纹管外壳为一体结构,所述波纹管外壳的内部设置有抗腐蚀层,所述抗腐蚀层的内壁上设置有胶粘剂,所述胶粘剂的内壁上设置有聚乙烯层,所述聚乙烯层的内壁上设置有耐高温层,所述耐高温层的内壁上设置有钢带,所述钢带的内壁上设置有粘接树脂,所述粘接树脂的内壁上设置有消音层,所述波纹管外壳的内壁上设置有内螺纹,且内螺纹与波纹管外壳为一体结构。In order to achieve the above purpose, the utility model provides the following technical solutions: a high temperature and corrosion resistant bellows, including a bellows shell, one side of the bellows shell is provided with a nut, and one side of the nut is installed with a corrugated A pipe joint, the inside of the nut is provided with a fixed spring, the outer wall of the bellows shell is provided with external threads, and the external thread and the bellows shell are integrally structured, and the inside of the bellows shell is provided with an anti-corrosion layer, the inner wall of the anti-corrosion layer is provided with an adhesive, the inner wall of the adhesive is provided with a polyethylene layer, the inner wall of the polyethylene layer is provided with a high temperature resistant layer, and the inner wall of the high temperature resistant layer is provided with A steel strip, the inner wall of the steel strip is provided with an adhesive resin, the inner wall of the adhesive resin is provided with a sound-absorbing layer, the inner wall of the bellows shell is provided with an internal thread, and the internal thread and the bellows shell are One structure.
优选的,所述波纹管外壳通过螺帽与波纹管接头螺纹连接。Preferably, the bellows shell is threadedly connected to the bellows joint through a nut.
优选的,所述胶粘剂设置在抗腐蚀层和聚乙烯层之间。Preferably, the adhesive is disposed between the anti-corrosion layer and the polyethylene layer.
优选的,所述固定卡簧的一侧设置有密封圈,且密封圈与固定卡簧过盈配合。Preferably, a sealing ring is provided on one side of the fixing ring, and the sealing ring is in interference fit with the fixing ring.
优选的,所述粘接树脂设置在钢带和消音层之间。Preferably, the bonding resin is arranged between the steel belt and the sound-absorbing layer.
优选的,所述波纹管外壳的圆心点与固定卡簧的圆心点重合。Preferably, the center point of the bellows shell coincides with the center point of the fixed circlip.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型通过设置耐腐蚀层,抗腐蚀层为环氧粉末涂料,是一种具有耐腐蚀性和坚韧性的热固性粉末涂料,能够有效提高管材的耐腐蚀性能。1. The utility model is equipped with a corrosion-resistant layer, which is an epoxy powder coating, which is a thermosetting powder coating with corrosion resistance and toughness, and can effectively improve the corrosion resistance of the pipe.
2、通过设置耐高温层,耐高温层主要由玻璃棉构成,玻璃棉热导率彽,隔热性能好,能够提高波纹管的耐热性能。2. By setting a high temperature resistant layer, the high temperature resistant layer is mainly composed of glass wool, which has low thermal conductivity and good heat insulation performance, which can improve the heat resistance of the bellows.
3、通过设置消音层,消音层主要由消音棉构成,能够降低波纹管使用过程中产生的噪音,且消音层设置在波纹管的内壁,能够避免波纹管内壁与空气的直接接触,提高了波纹管内壁的耐腐蚀性能。3. By setting the sound-absorbing layer, the sound-absorbing layer is mainly composed of sound-absorbing cotton, which can reduce the noise generated during the use of the bellows, and the sound-absorbing layer is set on the inner wall of the bellows, which can avoid direct contact between the inner wall of the bellows and the air, and improves the corrugated pipe. Corrosion resistance of the inner wall of the pipe.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the utility model;
图3为本实用新型的A处局部放大图;Fig. 3 is a partial enlarged view of A place of the present utility model;
图中:1、波纹管外壳;101、抗腐蚀层;102、胶粘剂;103、聚乙烯层;104、耐高温层;105、钢带;106、粘接树脂;107、消音层;2、螺帽;3、波纹管接头;4、固定卡簧;5、密封圈;6、外螺纹;7、内螺纹。In the figure: 1, bellows shell; 101, anti-corrosion layer; 102, adhesive; 103, polyethylene layer; 104, high temperature resistant layer; 105, steel belt; 106, bonding resin; Cap; 3. Bellows joint; 4. Fixed circlip; 5. Seal ring; 6. External thread; 7. Internal thread.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
请参阅图1-3,本实用新型提供的一种实施例:一种耐高温耐腐蚀波纹管,包括波纹管外壳1,波纹管外壳1的一侧设置有螺帽2,螺帽2起到了固定波纹管接头3的作用,螺帽2的一侧安装有波纹管接头3,螺帽2的内部设置有固定卡簧4,固定卡簧4使波纹管与波纹管接头3的连接更加稳固,波纹管外壳1的外壁上设置有外螺纹6,且外螺纹6与波纹管外壳1为一体结构,波纹管外壳1的内部设置有抗腐蚀层101,抗腐蚀层101为环氧粉末涂料,能够有效提高管材的耐腐蚀性能,抗腐蚀层101的内壁上设置有胶粘剂102,胶粘剂102的内壁上设置有聚乙烯层103,聚乙烯层103的内壁上设置有耐高温层104,耐高温层104主要由玻璃棉构成,隔热性能好,耐高温层104的内壁上设置有钢带105,钢带105增强了波纹管的环刚度,钢带105的内壁上设置有粘接树脂106,粘接树脂106的内壁上设置有消音层107,消音层107主要由消音棉构成,能够降低波纹管使用过程中产生的噪音,波纹管外壳1的内壁上设置有内螺纹7,且内螺纹7与波纹管外壳1为一体结构。Please refer to Figure 1-3, an embodiment provided by the utility model: a high temperature and corrosion resistant bellows, including a bellows shell 1, a nut 2 is provided on one side of the bellows shell 1, and the nut 2 plays the role of The function of fixing the bellows joint 3, the bellows joint 3 is installed on one side of the nut 2, and the inside of the nut 2 is provided with a fixed circlip 4, the fixed circlip 4 makes the connection between the bellows and the bellows joint 3 more stable, The outer wall of the bellows shell 1 is provided with an external thread 6, and the external thread 6 is integrated with the bellows shell 1, and the inside of the bellows shell 1 is provided with an anti-corrosion layer 101, and the anti-corrosion layer 101 is epoxy powder coating, which can Effectively improve the corrosion resistance of the pipe, the inner wall of the anti-corrosion layer 101 is provided with an adhesive 102, the inner wall of the adhesive 102 is provided with a polyethylene layer 103, the inner wall of the polyethylene layer 103 is provided with a high temperature resistant layer 104, and the high temperature resistant layer 104 It is mainly composed of glass wool and has good heat insulation performance. A steel belt 105 is arranged on the inner wall of the high temperature resistant layer 104. The steel belt 105 enhances the ring stiffness of the bellows. The inner wall of the resin 106 is provided with a sound-absorbing layer 107, and the sound-absorbing layer 107 is mainly composed of sound-absorbing cotton, which can reduce the noise generated during the use of the bellows. The pipe shell 1 is of integral structure.
进一步,波纹管外壳1通过螺帽2与波纹管接头3螺纹连接,螺帽2起到了固定波纹管外壳1和波纹管接头3的作用,通过安装波纹管接头3,使波纹管与其它管材或部件的连接更加方便。Further, the bellows shell 1 is threadedly connected with the bellows joint 3 through the nut 2, and the nut 2 plays the role of fixing the bellows shell 1 and the bellows joint 3, and by installing the bellows joint 3, the bellows can be connected with other pipes or The connection of components is more convenient.
进一步,胶粘剂102设置在抗腐蚀层101和聚乙烯层103之间,胶粘剂102起到了固定抗腐蚀层101和聚乙烯层103的作用,上方的抗腐蚀层101为环氧粉末涂料,环氧粉末涂料是一种具有耐腐蚀性和坚韧性的热固性粉末涂料,能够有效提高管材的耐腐蚀性能。Further, the adhesive 102 is arranged between the anti-corrosion layer 101 and the polyethylene layer 103, the adhesive 102 has played the role of fixing the anti-corrosion layer 101 and the polyethylene layer 103, and the anti-corrosion layer 101 above is epoxy powder coating, epoxy powder The coating is a thermosetting powder coating with corrosion resistance and toughness, which can effectively improve the corrosion resistance of the pipe.
进一步,固定卡簧4的一侧设置有密封圈5,且密封圈5与固定卡簧4过盈配合,密封圈5提高了波纹管接头3的密封性能,保证了波纹管连接时的气密性。Further, one side of the fixed circlip 4 is provided with a sealing ring 5, and the sealing ring 5 is in interference fit with the fixed circlip 4, the sealing ring 5 improves the sealing performance of the bellows joint 3, and ensures the airtightness of the bellows connection. sex.
进一步,粘接树脂106设置在钢带105和消音层107之间,粘接树脂106起到了固定钢带105和消音层107的作用,粘接树脂106上方的钢带105增强了波纹管的环刚度,消音层107主要由消音棉构成,能够降低波纹管使用过程中产生的噪音。Further, the adhesive resin 106 is arranged between the steel strip 105 and the sound-absorbing layer 107, and the adhesive resin 106 plays a role of fixing the steel strip 105 and the sound-absorbing layer 107, and the steel strip 105 above the adhesive resin 106 strengthens the ring of the bellows. Rigidity, the sound-absorbing layer 107 is mainly composed of sound-absorbing cotton, which can reduce the noise generated during the use of the bellows.
进一步,波纹管外壳1的圆心点与固定卡簧4的圆心点重合,固定卡簧4能够使波纹管外壳1上的螺帽2与波纹管接头3的连接更加稳定,防止螺帽2松动。Further, the center point of the bellows shell 1 coincides with the center point of the fixed circlip 4, and the fixed circlip 4 can make the connection between the nut 2 on the bellows shell 1 and the bellows joint 3 more stable and prevent the nut 2 from loosening.
工作原理:使用时,通过螺帽2将波纹管接头3安装在波纹管的一端,使波纹管与其它管材或部件连接时更加方便,波纹管内外的波纹结构能够提高自身的抗拉抗压性能,波纹管外壳1的表面设置有抗腐蚀层101,抗腐蚀层101为环氧粉末涂料,是一种具有耐腐蚀性和坚韧性的热固性粉末涂料,能够有效提高管材的耐腐蚀性能,抗腐蚀层101的内壁上设置有耐高温层104,耐高温层104主要由玻璃棉构成,玻璃棉热导率彽,隔热性能好,能够提高波纹管的耐热性能,耐高温层104的内壁上设置有钢带105,钢带105增强了波纹管的环刚度,钢带105的内壁上设置有消音层107,消音层107主要由消音棉构成,能够降低波纹管使用过程中产生的噪音。Working principle: When in use, the bellows joint 3 is installed on one end of the bellows through the nut 2, which makes it more convenient to connect the bellows with other pipes or components. The corrugated structure inside and outside the bellows can improve its own tensile and compressive properties , the surface of the bellows shell 1 is provided with an anti-corrosion layer 101, the anti-corrosion layer 101 is an epoxy powder coating, which is a thermosetting powder coating with corrosion resistance and toughness, which can effectively improve the corrosion resistance of the pipe, and the corrosion resistance The inner wall of the layer 101 is provided with a high temperature resistant layer 104, the high temperature resistant layer 104 is mainly composed of glass wool, the thermal conductivity of glass wool is low, the heat insulation performance is good, and the heat resistance of the bellows can be improved, the inner wall of the high temperature resistant layer 104 A steel belt 105 is provided, which enhances the ring stiffness of the bellows. The inner wall of the steel belt 105 is provided with a sound-absorbing layer 107. The sound-absorbing layer 107 is mainly composed of sound-absorbing cotton, which can reduce the noise generated during the use of the bellows.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112460378A (en) * | 2020-12-11 | 2021-03-09 | 江苏百事得波纹管有限公司 | Novel high-temperature-resistant and dustproof corrugated pipe |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112460378A (en) * | 2020-12-11 | 2021-03-09 | 江苏百事得波纹管有限公司 | Novel high-temperature-resistant and dustproof corrugated pipe |
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Granted publication date: 20191011 |