CN209481583U - The gasification system of high-temperature synthesis gas total heat recovery - Google Patents
The gasification system of high-temperature synthesis gas total heat recovery Download PDFInfo
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- CN209481583U CN209481583U CN201821906019.2U CN201821906019U CN209481583U CN 209481583 U CN209481583 U CN 209481583U CN 201821906019 U CN201821906019 U CN 201821906019U CN 209481583 U CN209481583 U CN 209481583U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
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Abstract
本实用新型公开了高温合成气全热回收的煤气化系统,包括:带辐射废锅的气化炉、旋风分离器和对流废锅,气化炉包括:壳体、气化室、气化室水冷壁、辐射废锅和烧嘴,壳体包括气化炉上壳体和辐射废锅壳体,气化室水冷壁设在气化炉上壳体内,烧嘴设在气化炉上壳体的顶部;辐射废锅包括第一水冷壁、水冷屏组和第二水冷壁,第一水冷壁形成合成气下行通道,水冷屏组包括多个长水冷屏和多个短水冷屏且设置在合成气下行通道内,第二水冷壁设在第一水冷壁外且与第一水冷壁之间形成合成气上行通道;排渣池与辐射废锅下端相连;旋风分离器和对流废锅依次与辐射废锅的粗合成气出口相连。利用该煤气化系统可以在提高换热面积的同时有效避免气渣通道堵塞。
The utility model discloses a coal gasification system for full heat recovery of high-temperature synthesis gas, comprising: a gasification furnace with a radiation waste pot, a cyclone separator and a convection waste pot; the gasification furnace includes: a shell, a gasification chamber, and a gasification chamber Water-cooled wall, radiant waste pot and burner, the shell includes the upper shell of the gasifier and the shell of the radiant waste pot, the water-cooled wall of the gasification chamber is set in the upper shell of the gasifier, and the burner is set in the upper shell of the gasifier The top of the top; the radiant waste pot includes a first water cooling wall, a water cooling panel group and a second water cooling wall, the first water cooling wall forms a downlink channel of the syngas, and the water cooling panel group includes a plurality of long water cooling panels and a plurality of short water cooling panels and is arranged in the synthetic gas In the downward channel of gas, the second water-cooled wall is set outside the first water-cooled wall and forms an upward channel of syngas between the first water-cooled wall; the slag discharge tank is connected with the lower end of the radiant waste pot; The crude synthesis gas outlet of the waste pot is connected. Utilizing the coal gasification system can effectively avoid clogging of gas slag channels while increasing the heat exchange area.
Description
技术领域technical field
本实用新型属于气化炉领域,具体而言,本实用新型涉及高温合成气全热回收煤气化系统。The utility model belongs to the field of gasification furnaces. Specifically, the utility model relates to a coal gasification system for full heat recovery of high-temperature synthesis gas.
背景技术Background technique
目前煤气化回收高温煤气显热工艺方案主要包括:激冷流程和废锅流程。其中激冷工艺最为常用,可以将气化室出来的高温煤气从1300摄氏度左右激冷到200摄氏度左右,设备结构简单,投资省,但是能量回收效率低。废热锅炉可以将高温煤气从1300摄氏度冷却至700摄氏度左右,其中部分高温显热得以回收,但是仍有能量损失,同时所得换热后的合成气中携带粉尘导致其品质较低。At present, the sensible heat process scheme of coal gasification recovery of high-temperature coal gas mainly includes: chilling process and waste boiler process. Among them, the chilling process is the most commonly used, which can chill the high-temperature gas from the gasification chamber from about 1300 degrees Celsius to about 200 degrees Celsius. The equipment has a simple structure and low investment, but the energy recovery efficiency is low. The waste heat boiler can cool the high-temperature gas from 1300 degrees Celsius to about 700 degrees Celsius. Part of the high-temperature sensible heat can be recovered, but there is still energy loss. At the same time, the resulting heat-exchanged syngas carries dust and its quality is low.
实用新型内容Utility model content
本实用新型旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本实用新型的一个目的在于提出一种高温合成气全热回收煤气化系统,采用该高温合成气全热回收煤气化系统可以在提高换热面积的同时避免气渣通道堵塞,并且所得合成气具有较高的品质。The utility model aims to solve one of the technical problems in the related art at least to a certain extent. For this reason, an object of the utility model is to propose a high-temperature syngas full-heat recovery coal gasification system, which can increase the heat exchange area while avoiding clogging of the gas slag channel, and the obtained Syngas is of higher quality.
在本实用新型的一个方面,本实用新型提出了高温合成气全热回收的煤气化系统。根据本实用新型的实施例,所述高温合成气全热回收煤气化系统包括:In one aspect of the utility model, the utility model proposes a coal gasification system with full heat recovery of high-temperature syngas. According to an embodiment of the present utility model, the high-temperature syngas full heat recovery coal gasification system includes:
气化炉,所述气化炉包括:A gasifier comprising:
壳体,所述壳体包括气化炉上壳体和辐射废锅壳体,所述气化炉上壳体内且限定出气化室,所述气化炉上壳体的底部收缩形成出渣口,所述辐射废锅壳体的顶部与所述气化炉上壳体的底部连接,所述辐射废锅壳体的上部具有粗合成气出口;The shell, the shell includes the upper shell of the gasification furnace and the shell of the radiant waste pot, the gasification chamber is defined in the upper shell of the gasification furnace, and the bottom of the upper shell of the gasification furnace shrinks to form a slag outlet , the top of the radiant waste boiler shell is connected to the bottom of the upper shell of the gasifier, and the upper part of the radiant waste boiler shell has a crude synthesis gas outlet;
气化炉水冷壁,所述气化炉水冷壁设在所述气化室内;The water cooling wall of the gasification furnace, the water cooling wall of the gasification furnace is arranged in the gasification chamber;
烧嘴,所述烧嘴设在所述气化炉上壳体的顶部,且适于向所述气化室内供给粉煤、氧气和蒸汽;a burner, the burner is arranged on the top of the upper shell of the gasification furnace, and is suitable for supplying pulverized coal, oxygen and steam into the gasification chamber;
第一水冷壁,所述第一水冷壁设置在所述辐射废锅壳体内,所述第一水冷壁形成合成气下行通道;A first water-cooled wall, the first water-cooled wall is arranged in the shell of the radiant waste boiler, and the first water-cooled wall forms a syngas downlink channel;
水冷屏组,所述水冷屏组包括多个长水冷屏和多个短水冷屏,所述多个长水冷屏和所述多个短水冷屏设置在所述合成气下行通道内且沿周向分布,每个所述长水冷屏和每个所述短水冷屏均由所述第一水冷壁向所述合成气下行通道的中心轴方向延伸;A water-cooling panel group, the water-cooling panel group includes a plurality of long water-cooling panels and a plurality of short water-cooling panels, the plurality of long water-cooling panels and the plurality of short water-cooling panels are arranged in the syngas down channel and along the circumferential direction Distribution, each of the long water-cooled screens and each of the short water-cooled screens extends from the first water-cooled wall toward the central axis of the syngas downlink channel;
第二水冷壁,所述第二水冷壁设在所述第一水冷壁外,且所述第二水冷壁与所述第一水冷壁之间形成有连通所述合成气下行通道与所述粗合成气出口的合成气上行通道;The second water-cooled wall, the second water-cooled wall is arranged outside the first water-cooled wall, and there is formed between the second water-cooled wall and the first water-cooled wall to connect the synthesis gas down channel and the rough The syngas uplink channel of the syngas outlet;
其中,所述第一水冷壁的下集箱、每个所述水冷屏的下集箱和所述第二水冷壁的下集箱相连并与穿过所述辐射废锅壳体下部的冷却水进水管相连通;Wherein, the lower header of the first water-cooled wall, the lower header of each of the water-cooled screens and the lower header of the second water-cooled wall are connected and connected with the cooling water passing through the lower part of the radiant waste boiler shell The water inlet pipe is connected;
所述第一水冷壁的上集箱、每个所述水冷屏的上集箱和所述第二水冷壁的上集箱相连并与穿过所述辐射废锅壳体上部的冷却水出水管相连通,The upper header of the first water-cooled wall, the upper header of each of the water-cooled screens and the upper header of the second water-cooled wall are connected and connected to the cooling water outlet pipe passing through the upper part of the radiant waste pot shell are connected,
排渣池,所述排渣池设置在所述辐射废锅壳体的下方且与所述辐射废锅壳体的底端相连,所述排渣池的底部具有排渣口;A slag discharge tank, the slag discharge tank is arranged below the radiant waste pot shell and connected to the bottom end of the radiant waste pot shell, and the bottom of the slag discharge tank has a slag discharge port;
旋风分离器,所述旋风分离器内设有第三水冷壁,并且所述旋风分离器具有粗合成气进口、除尘后合成气出口和排灰口,所述粗合成气进口与所述粗合成气出口相连;A cyclone separator, the cyclone separator is provided with a third water-cooled wall, and the cyclone separator has a crude synthesis gas inlet, a dust-removed synthesis gas outlet and an ash discharge port, and the crude synthesis gas inlet is connected to the crude synthesis gas Gas outlet connected;
对流废锅,所述对流废锅内设有水冷管,并且所述对流废锅具有除尘后合成气进口、合成气出口和出灰口,所述除尘后合成气进口与所述除尘后合成气出口相连。A convection waste pot, the convection waste pot is provided with a water cooling pipe, and the convection waste pot has a dedusted syngas inlet, a syngas outlet and an ash outlet, the dedusted syngas inlet and the dedusted syngas The outlet is connected.
根据本实用新型实施例的高温合成气全热回收煤气化系统,辐射废锅内具有由第一水冷壁和第二水冷壁组成的双筒式水冷壁,并在第一水冷壁内设置多个长水冷屏和多个短水冷屏,使合成气首先进入合成气下行通道内与第一水冷壁和水冷屏组换热,之后再进入合成气上升通道内与第一水冷壁和第二水冷壁换热,最后排出。显然,本实用新型通过在第一水冷壁内设置多个长水冷屏和多个短水冷屏较普通水冷屏的设置显有效地避免了辐射废锅堵渣问题,而且设置了第二水冷壁,进一步增加了换热面积,还有效延长了合成气换热通道,使合成气与第一水冷壁进行了二次换热,显热回收更彻底。进一步地,辐射废锅依次连接旋风分离器,对流废锅连接旋风分离器,且设置在旋风分离器上,进而使得从辐射废锅内排出的粗合成气供给至具有水冷壁旋风分离器中进行旋风分离处理,使得粗合成气所携带的飞灰被分离,并且减小了灰颗粒对后续对流废锅的磨损,同时旋风分离器内的水冷壁可以进一步对合成气进行换热,最后除尘后的合成气再供给对流废锅中,对合成气进一步热回收。由此,采用本申请的一种回收高温合成气热量的气化系统可以提高粗合成气显热回收效率,避免辐射废锅堵渣问题。According to the high-temperature synthesis gas total heat recovery coal gasification system of the embodiment of the present invention, the radiant waste pot has a double-tube water-cooled wall composed of a first water-cooled wall and a second water-cooled wall, and multiple Long water cooling screen and multiple short water cooling screens, so that the syngas first enters the syngas down channel to exchange heat with the first water cooling wall and the water cooling panel group, and then enters the syn gas ascending channel to communicate with the first water cooling wall and the second water cooling wall Heat exchange, and finally discharge. Apparently, the utility model avoids the slag clogging problem of the radiated waste pot by arranging a plurality of long water cooling panels and a plurality of short water cooling panels in the first water cooling wall. The heat exchange area is further increased, and the synthesis gas heat exchange channel is effectively extended, so that the synthesis gas and the first water-cooled wall perform secondary heat exchange, and the sensible heat recovery is more thorough. Further, the radiation waste pot is connected to the cyclone separator in turn, and the convection waste pot is connected to the cyclone separator and arranged on the cyclone separator, so that the crude synthesis gas discharged from the radiation waste pot is supplied to the cyclone separator with a water-cooled wall for further processing. The cyclone separation treatment makes the fly ash carried by the crude synthesis gas separated, and reduces the wear of the ash particles on the subsequent convection waste pot. At the same time, the water wall in the cyclone separator can further exchange heat for the synthesis gas, and finally after dust removal The synthetic gas is then supplied to the convection waste pot for further heat recovery of the synthetic gas. Therefore, adopting a gasification system for recovering heat of high-temperature syngas of the present application can improve the recovery efficiency of sensible heat of crude syngas and avoid the problem of slag clogging in radiant waste boilers.
另外,根据本实用新型上述实施例的高温合成气全热回收煤气化系统还可以具有如下附加的技术特征:In addition, the high-temperature syngas full heat recovery coal gasification system according to the above-mentioned embodiments of the present invention may also have the following additional technical features:
在本实用新型中,所述多个长水冷屏和所述多个短水冷屏沿周向上交叉间隔分布。In the present invention, the plurality of long water-cooling panels and the plurality of short water-cooling panels are distributed at intervals along the circumferential direction.
在本实用新型中,每相邻两个所述长水冷屏之间布置1-2个所述短水冷屏。In the present invention, 1-2 short water cooling panels are arranged between every two adjacent long water cooling panels.
在本实用新型中,每相邻所述长水冷屏和所述短水冷屏之间或者每相邻的两个所述短冷水屏之间的夹角为15-45度。In the present invention, the angle between each adjacent long water cooling screen and the short water cooling screen or between two adjacent short cooling water screens is 15-45 degrees.
在本实用新型中,所述长水冷屏和所述短水冷屏的总个数为8-24个。In the present invention, the total number of the long water-cooled panels and the short water-cooled panels is 8-24.
在本实用新型中,每个所述长水冷屏具有6-15根水冷管。In the present invention, each of the long water-cooled screens has 6-15 water-cooled tubes.
在本实用新型中,每个所述短水冷屏具有3-6根水冷管。In the present invention, each of the short water cooling screens has 3-6 water cooling tubes.
在本实用新型中,所述长水冷屏与所述第一水冷壁通过鳍片相连,所述长水冷屏的宽度为所述合成气下行通道半径的1/11-1/4。In the present invention, the long water cooling screen is connected to the first water cooling wall through fins, and the width of the long water cooling screen is 1/11-1/4 of the radius of the syngas downlink channel.
在本实用新型中,所述短水冷屏与所述第一水冷壁通过鳍片相连,所述短水冷屏的宽度为所述合成气下行通道半径的2/35-1/9。In the present invention, the short water-cooling screen is connected to the first water-cooling wall through fins, and the width of the short water-cooling screen is 2/35-1/9 of the radius of the syngas downlink channel.
在本实用新型中,所述第二水冷壁与所述第一水冷壁之间的距离为辐射废锅圆筒半径的1/12-1/8。In the present utility model, the distance between the second water cooling wall and the first water cooling wall is 1/12-1/8 of the radius of the radiant waste pot cylinder.
在本实用新型中,所述粗合成气进口与所述粗合成气出口通过第一管道式水冷连接管相连。由此,可以进一步提高该高温合成气全热回收煤气化系统的显热回收效率。In the present invention, the crude synthesis gas inlet is connected to the crude synthesis gas outlet through a first pipeline-type water-cooling connecting pipe. Thus, the sensible heat recovery efficiency of the high-temperature syngas total heat recovery coal gasification system can be further improved.
在本实用新型中,所述除尘后合成气进口与所述除尘后合成气出口通过第二管道式水冷连接管相连。由此,可以进一步提高该系统的显热回收效率。In the present utility model, the inlet of the dedusted syngas is connected to the outlet of the dedusted syngas through a second pipe-type water-cooling connecting pipe. Thus, the sensible heat recovery efficiency of the system can be further improved.
在本实用新型中,所述对流废锅内设置的水冷管为蛇形水冷管。由此,可以进一步提高该系统的显热回收效率。In the present utility model, the water-cooling pipe provided in the convection waste pot is a serpentine water-cooling pipe. Thus, the sensible heat recovery efficiency of the system can be further improved.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
本实用新型的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present utility model will become apparent and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:
图1是根据本实用新型一个实施例的高温合成气全热回收的煤气化系统的结构示意图;Fig. 1 is a schematic structural view of a coal gasification system with full heat recovery of high-temperature syngas according to an embodiment of the present invention;
图2是根据本实用新型一个实施例的高温合成气全热回收的煤气化系统的辐射废锅的水平截面俯视图。Fig. 2 is a horizontal cross-sectional top view of the radiant waste boiler of the coal gasification system with full heat recovery of high-temperature syngas according to an embodiment of the present invention.
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial ", "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying No device or element must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrated; may be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediary, and may be an internal communication between two elements or an interactive relationship between two elements, unless otherwise stated Clearly defined. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first feature and the second feature through an intermediary if the first feature is "on" or "under" the second feature indirect contact. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
根据本实用新型的一个实施例的,参考图1,气化炉1000包括:壳体100、气化炉水冷壁2 00、烧嘴300、第一水冷壁400、水冷屏组500、第二水冷壁600和排渣池700。According to an embodiment of the present utility model, referring to Fig. 1, the gasifier 1000 includes: a shell 100, a water cooling wall 200 of the gasification furnace, a burner 300, a first water cooling wall 400, a water cooling panel group 500, a second water cooling Wall 600 and slagging tank 700.
具体地,壳体100包括气化炉上壳体110和辐射废锅壳体120,所述气化炉上壳体110内且限定出气化室111,所述气化炉上壳体110的底部收缩形成出渣口112,所述辐射废锅壳体120的顶部与所述气化炉上壳体110的底部连接,所述辐射废锅壳体120的上部具有粗合成气出口121;气化炉水冷壁200设在所述气化室111内;烧嘴300设在气化炉上壳体110的顶部,且适于通过烧嘴向气化室111内供给粉煤、氧气和蒸汽。使得粉煤能够充分燃烧气化得到高温合成气。具体的,气化炉水冷壁200与气化炉上壳体110之间存在距离,从而可以避免壳体被气化室的高温辐射损坏,同时在为了提高气化室内气化效率的前提下可以适当提高气化室内的温度,进而在保证气化炉使用寿命的同时提高气化炉的气化效率。Specifically, the shell 100 includes a gasifier upper shell 110 and a radiant waste pot shell 120, the gasifier upper shell 110 defines a gasification chamber 111, and the bottom of the gasifier upper shell 110 Shrink to form a slag outlet 112, the top of the radiant waste pot shell 120 is connected to the bottom of the gasification furnace upper shell 110, and the upper part of the radiant waste pot shell 120 has a crude synthesis gas outlet 121; gasification The furnace water wall 200 is arranged in the gasification chamber 111; the burner 300 is arranged on the top of the gasification furnace upper shell 110, and is suitable for supplying pulverized coal, oxygen and steam into the gasification chamber 111 through the burner. The pulverized coal can be fully combusted and gasified to obtain high-temperature syngas. Specifically, there is a distance between the water-cooled wall 200 of the gasifier and the upper shell 110 of the gasifier, so that the shell can be prevented from being damaged by the high-temperature radiation of the gasification chamber, and at the same time, the gasification efficiency in the gasification chamber can be improved. Properly increase the temperature in the gasification chamber, thereby improving the gasification efficiency of the gasification furnace while ensuring the service life of the gasification furnace.
根据本实用新型的再一个实施例,参考图1,辐射废锅包括辐射废锅壳体120、第一水冷壁400、水冷屏组500和第二水冷壁600。According to another embodiment of the present utility model, referring to FIG. 1 , the radiation waste pot includes a radiation waste pot shell 120 , a first water cooling wall 400 , a water cooling panel group 500 and a second water cooling wall 600 .
其中,辐射废锅壳体120的顶部与气化炉上壳体110相连,辐射废锅壳体120的上部具有粗合成气出口121;第一水冷壁400,第一水冷壁400设置在辐射废锅壳体120内,第一水冷壁400形成合成气下行通道410;水冷屏组500包括多个长水冷屏510和多个短水冷屏520,多个长水冷屏510和多个短水冷屏520设置在合成气下行通道410内且沿周向分布,每个长水冷屏510和每个短水冷屏520均由第一水冷壁400向合成气下行通道410的中心轴方向延伸;第二水冷壁600设在第一水冷壁400外,且第二水冷壁600与第一水冷壁400之间形成有连通合成气下行通道410与粗合成气出口121的合成气上行通道610;Wherein, the top of the radiation waste pot shell 120 is connected with the upper shell 110 of the gasifier, and the upper part of the radiation waste pot shell 120 has a crude syngas outlet 121; the first water cooling wall 400 is arranged on the radiation waste In the pot shell 120, the first water-cooled wall 400 forms a syngas downlink channel 410; the water-cooled panel group 500 includes a plurality of long water-cooled panels 510 and a plurality of short water-cooled panels 520, and a plurality of long water-cooled panels 510 and a plurality of short water-cooled panels 520 Arranged in the syngas downflow passage 410 and distributed along the circumference, each long water cooling screen 510 and each short water cooling screen 520 extends from the first water cooling wall 400 to the central axis of the synthesis gas downflow passage 410; the second water cooling wall 600 is arranged outside the first water-cooled wall 400, and a syngas uplink channel 610 connecting the syngas downlink channel 410 and the crude syngas outlet 121 is formed between the second water-cooled wall 600 and the first water-cooled wall 400;
其中,第一水冷壁400的下集箱、每个水冷屏500的下集箱和第二水冷壁600的下集箱相连并与穿过壳体100下部的冷却水进水管相连通;第一水冷壁400的上集箱、每个水冷屏500的上集箱和第二水冷壁600的上集箱相连并与穿过壳体100上部的冷却水出水管相连通。Wherein, the lower header of the first water cooling wall 400, the lower header of each water cooling panel 500 and the lower header of the second water cooling wall 600 are connected and communicated with the cooling water inlet pipe passing through the lower part of the housing 100; the first The upper header of the water cooling wall 400 , the upper header of each water cooling panel 500 and the upper header of the second water cooling wall 600 are connected and communicated with the cooling water outlet pipe passing through the upper part of the housing 100 .
由此,辐射废锅内具有由第一水冷壁400和第二水冷壁600组成的双筒式水冷壁,并在第一水冷壁400内设置多个长水冷屏510和多个短水冷屏520,使得合成气首先进入合成气下行通道410内与第一水冷壁400和水冷屏组500换热,之后再进入合成气上升通道610内与第一水冷壁400和第二水冷壁600换热,最后排出。Therefore, there is a double-tube water cooling wall composed of the first water cooling wall 400 and the second water cooling wall 600 in the radiant waste pot, and a plurality of long water cooling panels 510 and a plurality of short water cooling panels 520 are arranged in the first water cooling wall 400 , so that the synthesis gas first enters the synthesis gas descending channel 410 to exchange heat with the first water-cooled wall 400 and the water-cooled panel group 500, and then enters the synthesis gas ascending channel 610 to exchange heat with the first water-cooled wall 400 and the second water-cooled wall 600, Discharge last.
因此,本实用新型通过在第一水冷壁400内设置多个长水冷屏510和多个短水冷屏520较普通水冷屏的设置显著提高了换热面积,而且设置了第二水冷壁600,不仅进一步增加了换热面积,还有效延长了合成气换热通道,使得合成气与第一水冷壁400进行了二次换热,显热回收更彻底。因此,本实用新型实施例的高温合成气全热回收煤气化系统还具有换热面积更,显热回收效率高的优点。Therefore, the utility model significantly improves the heat exchange area by arranging a plurality of long water-cooled panels 510 and a plurality of short water-cooled panels 520 in the first water-cooled wall 400 compared with ordinary water-cooled panels, and the second water-cooled wall 600 is provided, not only The heat exchange area is further increased, and the synthesis gas heat exchange channel is effectively extended, so that the synthesis gas and the first water-cooled wall 400 perform secondary heat exchange, and the recovery of sensible heat is more thorough. Therefore, the high-temperature synthesis gas total heat recovery coal gasification system of the embodiment of the utility model also has the advantages of smaller heat exchange area and high sensible heat recovery efficiency.
根据本实用新型的具体实施例,多个长水冷屏510和多个短水冷屏520沿周向上交叉间隔分布。由此可以进一步提高换热面积。According to a specific embodiment of the present invention, a plurality of long water-cooling panels 510 and a plurality of short water-cooling panels 520 are distributed at intervals along the circumferential direction. As a result, the heat exchange area can be further increased.
具体地,可以利用短水冷屏520将两个或者多个长水冷屏510间隔开,进而可以避免多个长水冷屏510排布紧密,容易造成积灰结渣、堵塞辐射废锅通道,影响设备运行。另外,还可以利用短水冷屏520填补两个或者多个长水冷屏510之间空隙,进而在有效提高换热面积的同时还不会对中间通道造成堵塞。Specifically, the short water cooling screen 520 can be used to separate two or more long water cooling screens 510, thereby avoiding the tight arrangement of multiple long water cooling screens 510, which may easily cause ash accumulation and slagging, block the radiation waste pot channel, and affect the equipment. run. In addition, the short water cooling screen 520 can also be used to fill the gap between two or more long water cooling screens 510, thereby effectively increasing the heat exchange area without causing blockage to the middle channel.
根据本实用新型的具体实施例,优选地,每相邻两个长水冷屏510之间布置1-2个短水冷屏520。采取这种水冷屏设置方式,可以在增大辐射废锅换热面积的同时,有效的避免辐射废锅内部积灰堵渣现象,在设备正常开车的情况下,最大限度地提升系统的换热效率。According to a specific embodiment of the present invention, preferably, 1-2 short water cooling panels 520 are arranged between every two adjacent long water cooling panels 510 . Adopting this water-cooling screen setting method can increase the heat transfer area of the radiant waste pot while effectively avoiding the phenomenon of ash accumulation inside the radiant waste pot. When the equipment is running normally, the heat transfer of the system can be improved to the greatest extent. efficiency.
根据本实用新型的具体实施例,优选地,如图2所示,每相邻两个长水冷屏510之间布置1个短水冷屏520。并且多个长水冷屏510和多个短水冷屏520之间可以沿周向上均匀分布,进而可以提高换热均匀性和辐射废锅的结构稳定性。According to a specific embodiment of the present invention, preferably, as shown in FIG. 2 , one short water cooling screen 520 is arranged between every two adjacent long water cooling screens 510 . Moreover, the plurality of long water cooling panels 510 and the plurality of short water cooling panels 520 can be evenly distributed along the circumferential direction, thereby improving the uniformity of heat exchange and the structural stability of the radiant waste pot.
根据本实用新型的具体实施例,长水冷屏510和短水冷屏520的总个数为8-24个。具体可以根据第一水冷壁内空间大小适当增减。但是长水冷屏510和短水冷屏520的总个数不宜过多或者过少,如果过少会浪费空间降低换热面积,进而显热回收效率低;如果过多则会使成合成气下行通道410过于狭窄,进而可能会造成熔渣堵塞和挂壁,严重影响设备运行。According to a specific embodiment of the present utility model, the total number of long water cooling screens 510 and short water cooling screens 520 is 8-24. Specifically, it can be appropriately increased or decreased according to the size of the space in the first water-cooled wall. However, the total number of long water-cooling screens 510 and short water-cooling screens 520 should not be too many or too few. If too few, it will waste space and reduce the heat exchange area, and then the sensible heat recovery efficiency will be low; if it is too many, it will become a synthetic gas downlink channel. If the 410 is too narrow, it may cause slag to clog and hang on the wall, which will seriously affect the operation of the equipment.
根据本实用新型的具体实施例,发明人为了避免第一水冷壁内空间大小对长水冷屏和短水冷屏个数的设置影响。发明人发现,如图2所示,将每相邻的长水冷屏510和短水冷屏520之间或者每相邻的两个短冷水屏之间的夹角α为15-45度,进而可以更加方便确定水冷屏组中水冷屏的总个数设置。尤其可以有效保持水冷屏组中长水冷屏510和短水冷屏520的分布密度,使得水冷屏组500达到最大换热面积和最佳换热效果。另外,发明人还发现,使得每相邻两个第一水冷屏之间的夹角为15-45度还可以避免熔渣堵塞和挂壁,进而提高换热效率,节省成本。According to a specific embodiment of the present invention, the inventors avoid the influence of the size of the space in the first water-cooled wall on the number of long water-cooled panels and short water-cooled panels. The inventors have found that, as shown in Figure 2, the angle α between each adjacent long water cooling screen 510 and short water cooling screen 520 or between each adjacent two short cooling water screens is 15-45 degrees, and then can It is more convenient to determine the total number of water-cooled screens in the water-cooled screen group. In particular, the distribution density of the long water cooling panels 510 and the short water cooling panels 520 in the water cooling panel group can be effectively maintained, so that the water cooling panel group 500 can achieve the largest heat exchange area and the best heat exchange effect. In addition, the inventors also found that making the included angle between every two adjacent first water-cooled screens 15-45 degrees can also avoid slag clogging and hanging on the wall, thereby improving heat exchange efficiency and saving costs.
根据本实用新型的具体实施例,每个长水冷屏510具有6-15根水冷管。由此可以有效提高换热面积。并且长水冷屏510的水管个数还可以根据长水冷屏510由第一水冷壁向中心方向延伸的宽度不造成熔渣堵塞、挂壁和具有一定操作空间为准。According to a specific embodiment of the present invention, each long water cooling screen 510 has 6-15 water cooling tubes. As a result, the heat exchange area can be effectively increased. And the number of water pipes of the long water cooling screen 510 can also be based on the width of the long water cooling screen 510 extending from the first water cooling wall to the center direction without causing slag clogging, hanging on the wall and having a certain operating space.
具体地,如图2所示,长水冷屏510与第一水冷壁通过鳍片相连,长水冷屏510的宽度L1为合成气下行通道半径R的1/11-1/4。由此可以在保证最大换热面积的同时,不会造成积灰结渣、堵塞合成气下行通道410。Specifically, as shown in FIG. 2 , the long water cooling screen 510 is connected to the first water cooling wall through fins, and the width L1 of the long water cooling screen 510 is 1/11-1/4 of the radius R of the syngas downlink channel. Thus, while ensuring the maximum heat exchange area, it will not cause ash accumulation and slagging to block the syngas downflow channel 410 .
根据本实用新型的具体实施例,每个短水冷屏520具有3-6根水冷管。由此可以有效弥补两个长水冷屏510之间空隙,进而最大限度地提高换热面积。并且短水冷屏520的水管根数还可以根据短水冷屏520由第一水冷壁向中心方向延伸的宽度不造成熔渣堵塞、挂壁和具有一定操作空间为准。According to a specific embodiment of the present invention, each short water-cooling screen 520 has 3-6 water-cooling tubes. Thus, the gap between the two long water cooling screens 510 can be effectively filled, thereby maximizing the heat exchange area. And the number of water pipes of the short water cooling screen 520 can also be based on the width of the short water cooling screen 520 extending from the first water cooling wall to the center direction without causing slag clogging, hanging on the wall and having a certain operating space.
具体地,如图2所示,短水冷屏520与第一水冷壁通过鳍片相连,短水冷屏520的宽度L2为合成气下行通道半径R的2/35-1/9。由此可以在保证最大换热面积的同时,不会造成熔渣堵塞和挂壁。Specifically, as shown in FIG. 2 , the short water cooling screen 520 is connected to the first water cooling wall through fins, and the width L2 of the short water cooling screen 520 is 2/35-1/9 of the radius R of the syngas downlink channel. In this way, while ensuring the maximum heat exchange area, clogging and hanging of molten slag will not be caused.
根据本实用新型的具体实施例,如图2所示,合成气上行通道610的宽度由第一水冷壁400与第二水冷壁600之间的距离H决定。根据本实用新型的具体示例,第一水冷壁400与第二水冷壁之间的距离H可以为辐射废锅圆筒半径的1/12-1/8,具体地,辐射废锅圆筒半径可以为辐射废锅壳体120的内半径。由此可以保证合成气的顺利排出,若合成气上行通道610的宽度过小,则合成气不能够顺利排出,若过大则合成气下降通道水冷屏管数将减少,影响换热效率,且合成气下降通道容易结渣。According to a specific embodiment of the present invention, as shown in FIG. 2 , the width of the syngas uplink channel 610 is determined by the distance H between the first water cooling wall 400 and the second water cooling wall 600 . According to a specific example of the present invention, the distance H between the first water-cooled wall 400 and the second water-cooled wall can be 1/12-1/8 of the radius of the radiation waste pot cylinder, specifically, the radius of the radiation waste pot cylinder can be is the inner radius of the radiation waste pot shell 120 . Thus, the smooth discharge of the syngas can be ensured. If the width of the syngas upward channel 610 is too small, the syngas cannot be discharged smoothly. If it is too large, the number of water-cooled screen tubes in the syngas descending channel will decrease, which will affect the heat exchange efficiency. Syngas descending channels are prone to slagging.
由此,根据本实用新型上述实施例的高温合成气全热回收煤气化系统,首先合成气由合成气下行通道410通过与多个长水冷屏510、多个短水冷屏520和第一水冷壁400进行换热,然后进入合成气上行通道610内再次与第一水冷壁400和第二水冷壁600进行换热。因此,本实用新型在第一水冷壁400内设置多个长水冷屏510和多个短水冷屏520较普通水冷屏的设置显著提高了换热面积,而且设置了第二水冷壁,不仅进一步增加了换热面积,还有效延长了合成气换热通道,使得合成气与第一水冷壁400进行了二次换热,显热回收更彻底。因此,本实用新型实施例的高温合成气全热回收煤气化系统具有更大的换热面积,显热回收效率得到了显著提高。Therefore, according to the high-temperature syngas total heat recovery coal gasification system of the above-mentioned embodiments of the present utility model, firstly, the syngas passes through the syngas down channel 410 and the plurality of long water cooling panels 510, the plurality of short water cooling panels 520 and the first water cooling wall 400 for heat exchange, and then enters the syngas upward channel 610 to exchange heat with the first water-cooled wall 400 and the second water-cooled wall 600 again. Therefore, the utility model arranges a plurality of long water-cooled panels 510 and a plurality of short water-cooled panels 520 in the first water-cooled wall 400, which significantly improves the heat exchange area compared with the arrangement of ordinary water-cooled panels, and the second water-cooled wall is provided, which not only further increases The heat exchange area is increased, and the synthesis gas heat exchange channel is effectively extended, so that the synthesis gas and the first water-cooled wall 400 perform secondary heat exchange, and the recovery of sensible heat is more thorough. Therefore, the high-temperature synthesis gas total heat recovery coal gasification system of the embodiment of the utility model has a larger heat exchange area, and the sensible heat recovery efficiency has been significantly improved.
根据本实用新型的又一个实施例,参考图1,排渣池700设置在辐射废锅壳体120的下方且与辐射废锅壳体120的底端相连,排渣池700的底部具有排渣口710。According to yet another embodiment of the present utility model, with reference to Fig. 1, the slag discharge tank 700 is arranged below the radiation waste pot shell 120 and is connected to the bottom end of the radiation waste pot shell 120, and the bottom of the slag discharge tank 700 has a slag discharge Mouth 710.
根据本实用新型的又一个实施例,参考图1,旋风分离器2000内设有第三水冷壁2100,并且旋风分离器2000具有粗合成气进口2200、除尘后气出口2300和排灰口2400,粗合成气进口2200与粗合成气出口121相连,且适于将经排渣池排出的粗合成气进行旋风分离。发明人发现,通过在旋风分离器中布置第三水冷壁不仅可以提高合成气的显热回收效率,而且可以提高旋风分离器的使用寿命,同时经旋风分离器处理后,粗合成气所携带的飞灰被分离,减小了灰颗粒对后续对流废锅的磨损,并且提高了合成气的品质。根据本实用新型的一个具体实施例,参考图1,粗合成气进口2200与粗合成气出口121通过第一管道式水冷连接管2500相连。由此,在避免合成气显热损失的同时进一步提高合成气显热回收效率。According to another embodiment of the present utility model, with reference to Fig. 1, a third water-cooled wall 2100 is arranged in the cyclone separator 2000, and the cyclone separator 2000 has a crude syngas inlet 2200, a dedusted gas outlet 2300 and an ash discharge port 2400, The crude synthesis gas inlet 2200 is connected to the crude synthesis gas outlet 121 and is suitable for cyclone separation of the crude synthesis gas discharged through the slagging tank. The inventors found that by arranging the third water-cooled wall in the cyclone separator, not only the sensible heat recovery efficiency of the syngas can be improved, but also the service life of the cyclone separator can be improved. At the same time, after being treated by the cyclone separator, the The fly ash is separated, reducing the wear of the ash particles on the subsequent convection waste pot and improving the quality of the syngas. According to a specific embodiment of the present invention, referring to FIG. 1 , the crude synthesis gas inlet 2200 is connected to the crude synthesis gas outlet 121 through a first pipeline-type water-cooling connection pipe 2500 . Thus, while avoiding the loss of sensible heat of the syngas, the recovery efficiency of the sensible heat of the syngas is further improved.
根据本实用新型的又一个实施例,参考图1,对流废锅3000内设有水冷管3100,并且对流废锅3000具有除尘后气进口3200、合成气出口3300和出灰口3400,除尘后气进口3200与除尘后气出口2300相连,且适于对经旋风分离器除尘换热后的合成气进一步换热,实现合成气显热的充分回收,得到符合温度要求的合成气。根据本实用新型的一个具体实施例,除尘后气进口3200与除尘后气出口2300通过第二管道式水冷连接管3500相连。由此,在进一步避免合成气显热损失的同时实现合成气显热的充分回收。具体的,对流废锅内设置的水冷管为蛇形水冷管。According to another embodiment of the present utility model, with reference to Fig. 1, a water-cooled pipe 3100 is provided in the convection waste pot 3000, and the convection waste pot 3000 has a dust-removed gas inlet 3200, a syngas outlet 3300 and an ash outlet 3400, and the dust-removed gas The inlet 3200 is connected to the dedusted gas outlet 2300, and is suitable for further heat exchange of the syngas after dedusting and heat exchange by the cyclone separator, so as to realize the full recovery of the sensible heat of the syngas and obtain the syngas meeting the temperature requirements. According to a specific embodiment of the present utility model, the dedusted air inlet 3200 is connected to the dedusted air outlet 2300 through a second pipe-type water-cooling connecting pipe 3500 . As a result, sufficient recovery of the sensible heat of the syngas is achieved while further avoiding the loss of the sensible heat of the syngas. Specifically, the water-cooling tubes arranged in the convection waste pot are serpentine water-cooling tubes.
根据本实用新型实施例的高温合成气全热回收的煤气化系统通过在气化室下方设置辐射废锅,使得气化室得到的高温合成气直接进入辐射废锅内,并且在辐射废锅内水冷壁限定的气渣通道内设置由多个水冷屏组成的水冷屏组,较现有的普通水冷屏的设置显著提高了换热面积,并且不易导致气渣通道的堵塞,同时将经排渣池侧壁得到的粗合成气供给至具有水冷壁旋风分离器中进行旋风分离处理,使得粗合成气所携带的飞灰被分离,并且减小了灰颗粒对后续对流废锅的磨损,同时旋风分离器内的水冷壁可以进一步对合成气进行换热,最后除尘后的合成气再供给对流废锅中进行热回收According to the coal gasification system with full heat recovery of high-temperature syngas in the embodiment of the present invention, a radiation waste pot is arranged under the gasification chamber, so that the high-temperature syngas obtained in the gasification chamber directly enters into the radiation waste pot, and in the radiation waste pot A water-cooled panel group composed of multiple water-cooled panels is set in the gas-slag channel defined by the water-cooled wall, which significantly increases the heat transfer area compared with the existing ordinary water-cooled panels, and is not easy to cause blockage of the gas-slag channel. The crude synthesis gas obtained from the side wall of the pool is supplied to the cyclone separator with water-cooled wall for cyclone separation treatment, so that the fly ash carried by the crude synthesis gas is separated, and the wear of the ash particles on the subsequent convective waste pot is reduced, while the cyclone The water-cooled wall in the separator can further exchange heat for the syngas, and finally the dedusted syngas is supplied to the convection waste pot for heat recovery
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structures, materials or features are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
尽管上面已经示出和描述了本实用新型的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本实用新型的限制,本领域的普通技术人员在本实用新型的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and should not be construed as limitations of the present invention, and those skilled in the art are within the scope of the present invention. Variations, modifications, substitutions and variations can be made to the above-described embodiments.
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| CN112029545A (en) * | 2020-09-18 | 2020-12-04 | 东华工程科技股份有限公司 | Elastic support load control device and control method for water-gas separator |
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| CN112029545A (en) * | 2020-09-18 | 2020-12-04 | 东华工程科技股份有限公司 | Elastic support load control device and control method for water-gas separator |
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