CN209480982U - Composite material Automatic-feeding rolling machine - Google Patents

Abstract

The utility model relates to a kind of composite material Automatic-feeding rolling machines, belong to composite material production equipment field.Including automatic feeder, heating device, pipe-reeling device, resend roller mechanism, cutting mechanism, the preceding pressing roll mechanism of automatic feeder are mounted on the top plate support and horizontal supporting plate of feeding device, the heater of heating device is mounted on the bottom plate of feeding device, the power and transmission system of plastic film residue collect mechanism and unreeling structure are mounted in the vertical gripper shoe of feeding device, the lower air cylinder of the framework pillar installation of pipe-reeling device is connect with the support arm equipped with pressure roller, and the variable-frequency motor for being mounted on rack is engaged by gear with the gear of active roll tube group.The utility model structure is simple, at low cost, practical, significantly improves the winding quality of composite material pipe, instead of manual feed, reduces the labor intensity of worker, improves production efficiency, provides guarantee for the automated production of composite material pipe.

Description

Composite material Automatic-feeding rolling machine

Technical field

The utility model belongs to composite material production equipment field, specifically a kind of composite material Automatic-feeding pipe crimping Machine.

Background technique

Composite material pipe has the advantages that lightweight, high intensity, corrosion-resistant, resistant to high temperature, in each neck of national economy Domain is used widely, and existing composite material pipe crimping equipment is mostly single-piece feed, is needed in advance composite material raw material hand Work cuts into the size of needs, is placed on mold, winds manually in rolling machine, because the tension of winding it is insufficient again without Preheating is easy to generate bubble, causes the composite material tube unstable quality of production, waste product is more, and manual production efficiency Lowly, it not can manufacture.

Summary of the invention

For overcome the deficiencies in the prior art, the utility model provides a kind of composite material Automatic-feeding rolling machine, structure Simply, easy to operate, at low cost, practical, alternative manual coiling reduces labor intensity of workers, has in product quality Effect realizes continuous production under the premise of improving, and production efficiency is greatly improved.

The technical scheme adopted by the utility model to solve the technical problem is as follows: a kind of composite material Automatic-feeding pipe crimping Machine, including automatic feeder, heating device, pipe-reeling device, which is characterized in that automatic feeder resends roller mechanism, cuts Breaking mechanism, preceding pressing roll mechanism are mounted on the intracorporal top plate support of feeding device machine and horizontal supporting plate inside-out, resend roller machine Structure resend roller and servo motor shaft coupling connection be mounted on horizontal supporting plate, resend roller mechanism cylinder floating junction with The connection of frictioning pressure roller is mounted on top plate support, and cutting mechanism is fixed on horizontal supporting plate with the tool apron of lower cutter, is cut off The cylinder floating junction of mechanism is connect with upper cutter to be mounted on top plate support, the lower spreading roller of preceding pressing roll mechanism with pneumatically from The connection of clutch shaft coupling is mounted on horizontal supporting plate, and the cylinder floating junction of preceding pressing roll mechanism connect peace with upper frictioning roller Mounted in top plate support, the heater and air blower of heating device are mounted on the bottom plate of feeding device body, air blower hot wind Pipe is connect with the extra-organismal air outlet of feeding device, and the winder motor and magnetic powder cluth of plastic film residue collect mechanism are mounted on vertical gripper shoe Back side carrier base on, winder motor is connected by shaft coupling with magnetic powder cluth, and magnetic powder cluth passes through shaft coupling again and erects The positive rolling air expanding shaft of allotment fagging is connected, the back side branch for unreeling magnetic particle damper and being mounted on vertical gripper shoe of unreeling structure On frame, it is connected by shaft coupling with the positive air-expanding shaft that unreels of vertical gripper shoe, tensioned sensing is installed in vertical gripper shoe front Device, damping roll, fabric guide roll and guide roller, pipe-reeling device are made of rack, active roller group and pressure roller, and rack is welded by profile and steel plate It connects, the lower air cylinder of frame top installation is connect by the head mounted floating junction of cylinder rod with support arm, is fixed on vertical Guiding axis on column is connect by sliding bearing with support arm, and the pressure roller support at support arm both ends is equipped with pressure roller, variable-frequency motor It is mounted on the motor support base on the outside of column and main beam, the active roll tube installed on the output gear and main beam of variable-frequency motor Component gear engagement.

The utility model has the beneficial effects that pipe-reeling device can realize constant tension winding by automatic feeder, pass through Heating device can soften the resin on material prepreg and removal moisture, can be under the pressure roller effect of pipe-reeling device Effectively enhancing rolling density, is discharged the bubble in winding process, improves winding quality, passes through the tension sensor in unreeling structure With the collective effect of damping roll, the stability and accurate controllability of the feed tension of material prepreg are improved, it can be real-time Monitoring is adjusted, and plastic film residue collect mechanism drives the winder paper tube on gas expansion shaft, it can be achieved that backing paper by winder motor and magnetic powder cluth Timely recycling, preceding pressure roller, resend roller and cutting mechanism interaction, realize jointly to material prepreg automatically cutting To break and resend, the alternative manual feed of the mechanism, realizes automated production, structure is simple, and it is at low cost, it is practical, it can be significant The winding quality for improving composite material pipe solves the problems, such as that manual coiling processing quality is unstable, high rejection rate, by automatic Cutting mechanism and roller mechanism is resend automatically, realizes continuous production, production efficiency greatly improved.

Detailed description of the invention

Fig. 1 is the utility model structure diagram.

Fig. 2 is the utility model pipe-reeling device schematic diagram.

Fig. 3 is the utility model pipe-reeling device active roll tube component diagram.

Fig. 4 is the utility model pipe-reeling device winding operation schematic diagram.

1. top plate support in figure, 2. horizontal supporting plates, 3. bottom plates, 4. vertical gripper shoes, 5. resend roller mechanism, 6. cuttings Mechanism, pressing roll mechanism before 7., 8. plastic film residue collect mechanisms, 9. unreeling structures, 10. heating devices, 11. tension sensor .12. damping rolls, 13. fabric guide roll, 14. guide rollers 15. are by lining paper, and 16. material prepregs, 17. lower air cylinders, 18. floating junctions, 19. lead To axis, 20. support arms, 21. pressure rollers, 22. active roll tubes, 23. active roll tube component gears, 24. variable-frequency motors, 25. main beams, 26. winding mould, 27. columns.

Specific embodiment

The utility model includes automatic feeder, heating device, pipe-reeling device, and automatic feeder resends roller mechanism 5, cutting mechanism 6, preceding pressing roll mechanism 7 are mounted on the intracorporal top plate support 1 of feeding device machine and horizontal supporting plate 2 inside-out, Resend roller mechanism 5 resend roller and servo motor shaft coupling connection be mounted on horizontal supporting plate 2, resend the gas of roller mechanism 5 Cylinder floating junction connect with frictioning pressure roller and is mounted on top plate support 1, and cutting mechanism 6 is fixed on the tool apron of lower cutter On horizontal supporting plate 2, the cylinder floating junction of cutting mechanism 6 is connect with upper cutter to be mounted on top plate support 1, preceding roller machine Lower frictioning roller and pneumatic clutch the shaft coupling connection of structure 7 are mounted on horizontal supporting plate 2, and the cylinder of preceding pressing roll mechanism 7 is used Floating junction connect with upper frictioning roller and is mounted on top plate support 1, and the heater and air blower of heating device 10 are mounted on feed On the bottom plate 3 of device body, air blower hot air pipe is connect with the extra-organismal air outlet of feeding device, the winder of plastic film residue collect mechanism 8 Motor and magnetic powder cluth are mounted on the back side carrier base of vertical gripper shoe 4, winder motor by shaft coupling with it is magnetic powder clutched Device is connected, and magnetic powder cluth passes through shaft coupling again and is connected with the positive rolling air expanding shaft of vertical gripper shoe 4, and unreeling structure 9 is put Volume magnetic particle damper is mounted on the back side bracket of vertical gripper shoe 4, by shaft coupling with vertical gripper shoe 4 is positive unreels gas Swelling shaft is connected, and 4 front of vertical gripper shoe is equipped with tension sensor 11, damping roll 12, fabric guide roll 13 and guide roller 14, pipe crimping dress It sets and is made of rack, drive roll 22 and pressure roller 21, rack is welded by profile and steel plate, is calmed the anger under frame top installation Cylinder 17 is connect by the head mounted floating junction 18 of cylinder rod with support arm 20, and the guiding axis 19 being fixed on column 27 passes through cunning Dynamic bearing is connect with support arm 20, and the pressure roller support at 20 both ends of support arm is equipped with pressure roller 21, and variable-frequency motor 24 is mounted on column 27 with the active roll tube group on the motor support base in the outside of main beam 25, installed on the output gear and main beam 25 of variable-frequency motor 24 Part gear 23 engages.

The material prepreg 16 of entire volume is fixed on and is unreeled on gas expansion shaft, material prepreg 16 passes through damping roll 12 and fabric guide roll 13 reduce cornerite, prevent material prepreg 16 from skidding on air-expanding shaft, mitigation magnetic particle damper is rushed It hits, controller receives the signal from tension sensor 11, calculates and output signal to magnetic particle damper, magnetic powder damping automatically Device basis signal increaseds or decreases damping automatically, guarantees the tension stability of material prepreg 16, winder paper tube is fixed on On winder gas expansion shaft, under the driving of winder motor, according to the winder tension that magnetic powder cluth is set, composite material is recycled in real time The backing paper 15 of prepreg 16 completes automatic winder, the cylinder thrust driving frictioning roller decline of roller mechanism 5 is resend, composite wood Material prepreg 16, which is pressed in, resends roller surface, resends roller realization by servo motor driving and is fed forward, pipe-reeling device completes winding Afterwards, it resends rod to stop working, the cylinder of preceding pressing roll mechanism 7 drives upper frictioning roller decline, is pressed in material prepreg 16 On lower frictioning roller, the clutch of lower frictioning roller is closed, and is lockked material prepreg 16, is in resends roller mechanism 5 at this time Material prepreg 16 between preceding pressing roll mechanism 7 is fixed, the upper cutter of cutting mechanism 6 under the driving of cylinder by Lower cutter cuts off material prepreg 16, and after the completion of cutting, upper cutter resets, the clutch separation of preceding pressure roller, upper frictioning Pressure roller resets, and the beginning for waiting resend next time, material prepreg 16 is logical between pipe-reeling device and automatic feeder The Hot-blast Heating of 10 air outlet of heating device is crossed, the resin of material prepreg 16 is softened and removes moisture, is conducive to improve Winding quality, pipe-reeling device are placed on winding mould 26 on active roll tube 22 when winding composite material tube, variable-frequency motor 24 Active roll tube 22 is driven to rotate, support arm 20 is oriented to through guiding axis 19, and the promotion pressure roller 21 of 17 cylinder rod of lower air cylinder is pressed in winding On mold 26, active roll tube 22 drives winding mould 26 to rotate under the action of frictional force, by adjusting 17 gas source of lower air cylinder The pressure of pressure regulator valve can control the size of 17 thrust of lower air cylinder, so that pressure roller 21 is kept constant pressure and acts on winding mould 26 On, it is moved up and down with the variation pressure roller 21 of pipe crimping coil diameter, achievees the purpose that be compacted winding layer, discharge bubble.

Claims (1)

1. a kind of composite material Automatic-feeding rolling machine, including automatic feeder, heating device, pipe-reeling device, feature exist Resend that roller mechanism, cutting mechanism, that preceding pressing roll mechanism is mounted on feeding device machine inside-out is intracorporal in, automatic feeder Top plate support and horizontal supporting plate, resend roller mechanism resend roller and servo motor shaft coupling connection be mounted on horizontal supporting plate On, it resends roller mechanism cylinder floating junction and is connect with frictioning pressure roller and be mounted on top plate support, cutting mechanism has lower cutter Tool apron be fixed on horizontal supporting plate, the cylinder floating junction of cutting mechanism is connect with upper cutter is mounted on top plate support On, lower frictioning roller and pneumatic clutch the shaft coupling connection of preceding pressing roll mechanism are mounted on horizontal supporting plate, preceding pressing roll mechanism Cylinder floating junction connect with upper frictioning roller and be mounted on top plate support, heater and the air blower of heating device are mounted on On the bottom plate of feeding device body, air blower hot air pipe is connect with the extra-organismal air outlet of feeding device, the receipts of plastic film residue collect mechanism Film motor and magnetic powder cluth are mounted on the back side carrier base of vertical gripper shoe, winder motor by shaft coupling with it is magnetic powder clutched Device is connected, and magnetic powder cluth passes through shaft coupling again and is connected with the positive rolling air expanding shaft of vertical gripper shoe, and unreeling structure unreels Magnetic particle damper is mounted on the back side bracket of vertical gripper shoe, by shaft coupling with vertical gripper shoe is positive unreels air-expanding shaft It is connected, vertical gripper shoe front is equipped with tension sensor, damping roll, fabric guide roll and guide roller, and pipe-reeling device is by rack, active Roller group and pressure roller are constituted, and rack is welded by profile and steel plate, and the lower air cylinder of frame top installation is pacified by cylinder rod head The floating junction of dress is connect with support arm, and the guiding axis being fixed on column is connect by sliding bearing with support arm, support arm The pressure roller support at both ends is equipped with pressure roller, and variable-frequency motor is mounted on the motor support base on the outside of column and main beam, variable-frequency motor Output gear and main beam on the active roll tube component gear installed engage.