CN209461934U - Alive circuit insulated conductor is automatically repaired with automatic adhesive tape winding machine structure - Google Patents
Alive circuit insulated conductor is automatically repaired with automatic adhesive tape winding machine structure Download PDFInfo
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- CN209461934U CN209461934U CN201920019946.0U CN201920019946U CN209461934U CN 209461934 U CN209461934 U CN 209461934U CN 201920019946 U CN201920019946 U CN 201920019946U CN 209461934 U CN209461934 U CN 209461934U
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Abstract
本实用新型公开了一种带电线路绝缘导线自动修复用胶带自动缠绕机构,包括移动支架,所述移动支架沿周向连接有至少两个小齿轮,所述移动支架连接有驱动小齿轮转动的齿轮驱动电机,至少两个小齿轮之间啮合传动连接一大齿轮,所述移动支架和大齿轮设有供绝缘导线穿过的U形槽,所述大齿轮连接有用于安装胶带卷的胶带轮轴、将胶带张紧的胶带张紧器以及将胶带切断的胶带切断刀。本实用新型采用的技术方案,在丝杠驱动机构的驱动下,移动支架直线移动,对架空配电线路修复位置缠绕绝缘胶带。
The utility model discloses an automatic tape winding mechanism for automatic repair of live line insulated conductors, which comprises a moving bracket, the moving bracket is connected with at least two small gears along the circumferential direction, and the moving bracket is connected with a gear for driving the pinion to rotate A drive motor, at least two small gears are meshed and connected to a large gear, the moving bracket and the large gear are provided with a U-shaped groove for the insulated wire to pass through, and the large gear is connected with a tape wheel shaft for installing a tape roll, A tape tensioner for tensioning the tape and a tape cutting knife for cutting the tape. According to the technical solution adopted by the utility model, under the drive of the lead screw drive mechanism, the moving bracket moves in a straight line, and the insulating tape is wound on the repairing position of the overhead power distribution line.
Description
技术领域technical field
本实用新型涉及电力工程技术,具体涉及带电线路绝缘导线修复装置。The utility model relates to electric power engineering technology, in particular to a repairing device for live line insulated conductors.
背景技术Background technique
架空配电线路采用交联聚乙烯绝缘导线,可有效提高线路绝缘水平,提高供电可靠性。但绝缘导线永久了会因为各种原因而出现绝缘层内的金属导体断股的情况,这就需要检修将其修补好,以保证正常供电。检修时先找到需要检修的位置,然后将该位置处绝缘导线的绝缘外皮剥除使金属导体外露,然后将断了的那股绞线修复,修复后再进行绝缘处理。Overhead distribution lines adopt cross-linked polyethylene insulated conductors, which can effectively improve the insulation level of the lines and improve the reliability of power supply. However, if the insulated wire is permanent, the metal conductor in the insulation layer will be broken due to various reasons, which requires maintenance and repair to ensure normal power supply. When overhauling, first find the position that needs to be overhauled, and then peel off the insulation sheath of the insulated wire at the position to expose the metal conductor, then repair the broken strand, and then perform insulation treatment after repairing.
绝缘处理最常用的是采用缠绕绝缘胶带的方式,但是架空配电线路不方便人工操作,而且人工操作效率较低,具有一定危险性。The most commonly used method of insulation treatment is to wrap insulating tape, but overhead distribution lines are inconvenient to operate manually, and the efficiency of manual operation is low, which has certain risks.
实用新型内容Utility model content
本实用新型所要解决的技术问题就是提供一种带电线路绝缘导线自动修复用胶带自动缠绕机构,实现架空配电线路修复位置绝缘胶带自动缠绕及胶带自动切断。The technical problem to be solved by the utility model is to provide an automatic tape winding mechanism for automatic repair of live line insulated conductors, so as to realize automatic winding and automatic cutting of insulating tape at the repairing position of overhead power distribution lines.
为解决上述技术问题,本实用新型采用如下技术方案:带电线路绝缘导线自动修复用胶带自动缠绕机构,包括移动支架,所述移动支架沿周向连接有至少两个小齿轮,所述移动支架连接有驱动小齿轮转动的齿轮驱动电机,至少两个小齿轮之间啮合传动连接一大齿轮,所述移动支架和大齿轮设有供绝缘导线穿过的U形槽,所述大齿轮连接有用于安装胶带卷的胶带轮轴、将胶带张紧的胶带张紧器以及将胶带切断的胶带切断刀。In order to solve the above-mentioned technical problems, the utility model adopts the following technical scheme: the tape automatic winding mechanism for the automatic repair of live line insulated wires includes a moving bracket, and the moving bracket is connected with at least two small gears along the circumferential direction, and the moving bracket is connected to There is a gear-driven motor that drives the pinion to rotate. At least two small gears are meshed and connected to a large gear. The mobile bracket and the large gear are provided with a U-shaped groove for the insulated wire to pass through. Install the tape roller shaft for the tape roll, the tape tensioner for tensioning the tape, and the tape cutting knife for cutting the tape.
可选的,所述小齿轮设有五个,且其中一个小齿轮位于移动支架与U形槽周向间隔180度位置,另外四个小齿轮两两对称分布于通过移动支架U形槽中心线的两侧。Optionally, there are five pinions, and one of the pinions is located at a circumferential interval of 180 degrees between the moving bracket and the U-shaped groove, and the other four pinions are symmetrically distributed in pairs through the center line of the U-shaped groove of the moving bracket. on both sides.
可选的,所述齿轮驱动电机设有两个,且分别驱动两两对称分布于通过移动支架U形槽中心线的两侧的两个小齿轮。Optionally, there are two gear drive motors, and they respectively drive two pinion gears symmetrically distributed on both sides of the U-shaped groove passing through the moving bracket.
可选的,所述胶带张紧器包括固定于大齿轮的张紧轮支架、通过扭簧铰接于张紧轮支架的张紧块、安装于张紧块的张紧轮。Optionally, the tape tensioner includes a tensioning wheel bracket fixed to the large gear, a tensioning block hinged to the tensioning wheel bracket through a torsion spring, and a tensioning wheel installed on the tensioning block.
可选的,所述胶带切断刀包括连接于大齿轮的摆动刀架,所述摆动刀架上安装有刀片。Optionally, the adhesive tape cutting knife includes an oscillating knife rest connected to the large gear, and a blade is installed on the oscillating knife rest.
本实用新型采用的技术方案,移动支架直线移动,对架空配电线路修复位置缠绕绝缘胶带,随着绝缘胶带的缠绕,绝缘导线待修复位置直径变大,刀片与绝缘导线待修复位置的间隙也变小,直到直接接触,最后刀片将胶带切断。The technical solution adopted in the utility model, the moving bracket moves in a straight line, and the insulating tape is wound on the repairing position of the overhead power distribution line. With the winding of the insulating tape, the diameter of the insulated wire to be repaired becomes larger, and the gap between the blade and the insulated wire to be repaired is also reduced. Get smaller until there is direct contact, and finally the blade cuts through the tape.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步描述:Below in conjunction with accompanying drawing and specific embodiment the utility model is further described:
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是第一侧板的结构示意图;Fig. 2 is a schematic structural view of the first side plate;
图3是绝缘导线胶带自动缠绕机构的立体结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of an automatic winding mechanism for insulating wire tape;
图4是绝缘导线胶带自动缠绕机构的轴向视图;Fig. 4 is the axial view of the automatic winding mechanism of insulating wire tape;
图5为活动张紧块的结构示意图;Fig. 5 is the structural representation of active tension block;
图6为刀片安装块的结构示意图。Fig. 6 is a schematic structural diagram of the blade mounting block.
具体实施方式Detailed ways
下面结合本发明实施例的附图对本发明实施例的技术方案进行解释和说明,但下述实施例仅为本发明的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其他实施例,都属于本发明的保护范围。The technical solutions of the embodiments of the present invention will be explained and described below in conjunction with the accompanying drawings of the embodiments of the present invention, but the following embodiments are only preferred embodiments of the present invention, not all of them. Based on the examples in the implementation manners, other examples obtained by those skilled in the art without making creative efforts all belong to the protection scope of the present invention.
如图1和图3所示,架空配电线路绝缘胶带自动缠绕装置,包括架设于绝缘导线上的固定支架1,所述固定支架1包括并排设置的第一侧板11和第二侧板12、固定连接第一侧板11和第二侧板12周缘的至少两根连接导杆13,所述第一侧板11和第二侧板12之间设有自动在绝缘导线3上缠绕胶带的绝缘导线胶带自动缠绕机构2。所述绝缘导线胶带自动缠绕机构2包括移动支架21,所述移动支架21螺纹连接丝杠,所述第一侧板11固定连接丝杠驱动电机,所述丝杠驱动电机驱动丝杠转动从而带动移动支架21在第一侧板11和第二侧板12之间直线移动。绝缘导线胶带自动缠绕机构2在绝缘导线待修复位置自动缠绕绝缘胶带,移动支架21可以在第一侧板11和第二侧板12之间移动,从而对较大长度的架空配电线路修复位置缠绕绝缘胶带。As shown in Figure 1 and Figure 3, the automatic winding device for insulating tape of overhead power distribution lines includes a fixed bracket 1 erected on the insulated wire, and the fixed bracket 1 includes a first side plate 11 and a second side plate 12 arranged side by side , at least two connecting guide rods 13 that are fixedly connected to the periphery of the first side plate 11 and the second side plate 12, between the first side plate 11 and the second side plate 12 are provided with an automatic winding tape on the insulated wire 3 Insulated wire tape automatic winding mechanism 2. The insulated wire tape automatic winding mechanism 2 includes a mobile bracket 21, the mobile bracket 21 is threadedly connected to a lead screw, the first side plate 11 is fixedly connected to a lead screw drive motor, and the lead screw drive motor drives the lead screw to rotate to drive The moving bracket 21 linearly moves between the first side plate 11 and the second side plate 12 . Insulated wire tape automatic winding mechanism 2 automatically winds the insulating tape at the position where the insulated wire is to be repaired, and the movable bracket 21 can move between the first side plate 11 and the second side plate 12, thereby repairing the position of the relatively long overhead power distribution line Wrap insulating tape.
参考图3所示,所述移动支架21沿周向连接有至少两个小齿轮23,所述移动支架21连接有驱动小齿轮转动的齿轮驱动电机,至少两个小齿轮之间啮合传动连接一大齿轮22,所述第一侧板、第二侧板、移动支架和大齿轮设有供绝缘导线穿过的U形槽111,所述第一侧板、第二侧板、移动支架基本呈圆形,且U形槽111的深度大于对应半径,所述大齿轮22连接有用于安装胶带卷25的胶带轮轴24、将胶带张紧的胶带张紧器以及将胶带切断的胶带切断刀。小齿轮为主动齿轮,大齿轮为从动齿轮,大齿轮转动过程中,绝缘胶带从胶带卷拉出并缠绕在架空配电线路修复位置,这个过程中胶带张紧器始终张紧绝缘胶带,最后由胶带切断刀将胶带切断,整个修复过程完成。Referring to Fig. 3, described mobile bracket 21 is connected with at least two pinion gears 23 along the circumferential direction, and described mobile bracket 21 is connected with the gear drive motor that drives pinion to rotate, meshing transmission connection between at least two pinion gears. The big gear 22, the first side plate, the second side plate, the mobile bracket and the big gear are provided with a U-shaped groove 111 for the insulated wire to pass through, and the first side plate, the second side plate, and the mobile bracket are basically in the shape of Circular, and the depth of the U-shaped groove 111 is greater than the corresponding radius. The large gear 22 is connected with the tape wheel shaft 24 for installing the tape roll 25, the tape tensioner for tensioning the tape, and the tape cutting knife for cutting the tape. The small gear is the driving gear, and the large gear is the driven gear. During the rotation of the large gear, the insulating tape is pulled out from the tape roll and wound on the repairing position of the overhead power distribution line. During this process, the tape tensioner always tensions the insulating tape, and finally The tape is cut off by the tape cutting knife, and the whole repair process is completed.
其中,所述第一侧板和第二侧板上的U形槽支撑于绝缘导线,所述移动支架和大齿轮上的U形槽用于通过绝缘导线且U形槽槽底与导线具有间隙,以便于缠绕绝缘胶带。Wherein, the U-shaped grooves on the first side plate and the second side plate are supported by insulated wires, the U-shaped grooves on the moving bracket and the gear are used to pass through the insulated wires, and there is a gap between the bottom of the U-shaped groove and the wires , in order to wind the insulating tape.
参考图1所示,所述第一侧板11和第二侧板12固定连接电池槽盒16,所述电池槽盒内设有为丝杠驱动电机和齿轮驱动电机供电的电池。无需外接电源,方便使用。以第一侧板为例,参考图2所示,所述第一侧板11和第二侧板12的轴向对应位置设有凸台113,所述电池槽盒的两端分别固定于两凸台。As shown in FIG. 1 , the first side plate 11 and the second side plate 12 are fixedly connected to a battery box 16 , and a battery for powering the screw drive motor and the gear drive motor is arranged in the battery box. No need for external power supply, easy to use. Taking the first side plate as an example, as shown in FIG. 2 , bosses 113 are provided at the axially corresponding positions of the first side plate 11 and the second side plate 12, and the two ends of the battery box are respectively fixed on the two sides. Boss.
另外,还设有支承移动支架的移动导杆,所述丝杠和移动导杆沿移动支架的周缘均布,所述丝杠和移动导杆的两端分别支承于第一侧板和第二侧板,这样,移动支架的移动比较稳定。In addition, a moving guide rod supporting the moving bracket is also provided, the screw and the moving guide rod are evenly distributed along the periphery of the moving bracket, and the two ends of the screw and the moving guide rod are respectively supported on the first side plate and the second side plate. Side plate, like this, the movement of mobile support is more stable.
在本实施例中,所述小齿轮23设有五个,且其中一个小齿轮位于移动支架与U形槽周向间隔180度位置,另外四个小齿轮两两对称分布于通过移动支架U形槽中心线的两侧,齿轮驱动电机设有两个,且分别驱动两两对称分布于通过移动支架U形槽中心线的两侧的两个小齿轮。这样,大齿轮转动过程中,即使U形槽与其中一个由齿轮驱动电机驱动的小齿轮对应,出现小齿轮与大齿轮脱离啮合的情况,另外一个由齿轮驱动电机驱动的小齿轮仍然可以与大齿轮啮合传动。In this embodiment, there are five pinion gears 23, and one of the pinion gears is located at a circumferential interval of 180 degrees between the moving bracket and the U-shaped groove, and the other four pinion gears are symmetrically distributed in pairs through the U-shaped groove of the moving bracket. On both sides of the center line of the slot, there are two gear drive motors, which respectively drive two pinions symmetrically distributed on both sides of the center line of the U-shaped slot passing through the moving bracket. In this way, during the rotation of the large gear, even if the U-shaped groove corresponds to one of the small gears driven by the gear-driven motor, and the pinion and the large gear are out of mesh, the other small gear driven by the gear-driven motor can still be connected to the large gear. Gear mesh transmission.
可以选择的,所述移动支架沿周向设有限位凸缘211,所有小齿轮位于限位凸缘内侧,以保护内部齿轮组。Optionally, the moving bracket is provided with a limit flange 211 along the circumference, and all pinions are located inside the limit flange to protect the internal gear set.
参考图3和图4所示,所述胶带张紧器包括固定于大齿轮22的张紧轮支架26、通过扭簧铰接于张紧轮支架的张紧块27、安装于张紧块的两个张紧轮271,绝缘胶带从两张紧轮中间通过,两个张紧轮一大一小,在扭簧作用下,绝缘胶带始终张紧,避免胶带缠绕不良。3 and 4, the tape tensioner includes a tensioning wheel bracket 26 fixed to the bull gear 22, a tensioning block 27 hinged to the tensioning wheel bracket through a torsion spring, and two tensioning blocks mounted on the tensioning block. A tensioning pulley 271, insulation tape passes between two tensioning wheels, two tensioning wheels are one big and one small, under torsion spring action, insulation tape is tensioned all the time, avoids bad tape winding.
参考图3和图4所示,所述胶带切断刀包括铰接于大齿轮的刀架28,所述刀架与大齿轮之间设有扭簧,所述刀架上安装有刀片29,且刀片向大齿轮上U形槽的槽底倾斜延伸。当大齿轮上U形槽与绝缘导线待修复位置配合时,刀片与绝缘导线待修复位置具有较大的间隙,随着绝缘胶带的缠绕,绝缘导线待修复位置直径变大,刀片与绝缘导线待修复位置的间隙也变小,直到直接接触,由于同时大齿轮还在转动,因此刀片将胶带切断。With reference to Fig. 3 and shown in Fig. 4, described adhesive tape cutting knife comprises the knife rest 28 that is hinged on bull gear, is provided with torsion spring between described knife rest and bull gear, and blade 29 is installed on the described knife rest, and blade It extends obliquely toward the groove bottom of the U-shaped groove on the bull gear. When the U-shaped groove on the gear wheel matches the position of the insulated wire to be repaired, there is a large gap between the blade and the position to be repaired of the insulated wire. The gap at the repair position also becomes smaller until direct contact, and since the large gear is still turning at the same time, the blade cuts the tape.
参考图5所示,张紧块27具有张紧轮夹槽273,张紧轮安装于张紧轮夹槽内,另外,张紧块27还设有胶带支撑部272。Referring to FIG. 5 , the tensioning block 27 has a tensioning wheel clamp groove 273 , and the tensioning wheel is installed in the tensioning wheel clamping groove. In addition, the tensioning block 27 is also provided with a tape support portion 272 .
参考图6所示,刀架28具有安装刀片的刀片安装面281、方便与摆动轴连接的弧形凸出部282以及设于弧形凸出部的轴孔283。As shown in FIG. 6 , the tool holder 28 has a blade mounting surface 281 for installing a blade, an arc-shaped protrusion 282 conveniently connected with the swing shaft, and a shaft hole 283 provided on the arc-shaped protrusion.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,熟悉该本领域的技术人员应该明白本发明包括但不限于附图和上面具体实施方式中描述的内容。任何不偏离本发明的功能和结构原理的修改都将包括在权利要求书的范围中。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, and those skilled in the art should understand that the present invention includes but is not limited to the accompanying drawings and the description in the above specific embodiments content. Any modifications that do not depart from the functional and structural principles of the present invention will be included in the scope of the claims.
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| CN110745653B (en) * | 2019-10-21 | 2020-12-08 | 湖州达立智能设备制造有限公司 | A kind of high-voltage cable aluminum-clad tape winding equipment |
| CN111115355A (en) * | 2020-01-09 | 2020-05-08 | 中国石油大学(华东) | Automatic winding machine for wire winding tube |
| CN111799748A (en) * | 2020-06-17 | 2020-10-20 | 李效东 | Quick binding device of cable interface for hydroelectric power generation |
| CN111799748B (en) * | 2020-06-17 | 2021-12-28 | 山西万家寨水控水利机电科技服务有限公司 | Quick binding device of cable interface for hydroelectric power generation |
| CN112103866A (en) * | 2020-09-22 | 2020-12-18 | 东阳宗添电子科技有限公司 | Automatic winding wrapping material prosthetic devices of damaged cable |
| CN112165043B (en) * | 2020-10-19 | 2021-12-03 | 桐乡市天驰线缆股份有限公司 | Utilize gear drive to carry out winding interfacing apparatus for cable manufacture |
| CN112165043A (en) * | 2020-10-19 | 2021-01-01 | 刘美娟 | Utilize gear drive to carry out winding interfacing apparatus for cable manufacture |
| CN114640063A (en) * | 2020-12-16 | 2022-06-17 | 国网智能科技股份有限公司 | Overhead transmission line robot wire repairing device and method |
| CN114640063B (en) * | 2020-12-16 | 2023-11-14 | 国网智能科技股份有限公司 | Overhead transmission line robot lead repairing device and method |
| CN113824043A (en) * | 2021-09-30 | 2021-12-21 | 安捷电维智能科技研究院(广州)有限公司 | Automatic tape winding device |
| CN113955180A (en) * | 2021-11-11 | 2022-01-21 | 昆山万丰达智能装备有限公司 | General type winding sticky tape baling press |
| CN113955180B (en) * | 2021-11-11 | 2022-12-27 | 昆山万丰达智能装备有限公司 | General type winding sticky tape baling press |
| CN120073563A (en) * | 2025-04-28 | 2025-05-30 | 兴云电缆集团有限公司 | Overhead insulated cable surface repair device |
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