CN209460802U - A kind of online mould counter of low-power consumption - Google Patents
A kind of online mould counter of low-power consumption Download PDFInfo
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- CN209460802U CN209460802U CN201920570204.7U CN201920570204U CN209460802U CN 209460802 U CN209460802 U CN 209460802U CN 201920570204 U CN201920570204 U CN 201920570204U CN 209460802 U CN209460802 U CN 209460802U
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Abstract
The utility model discloses a kind of online mould counters of low-power consumption, including outer housing, ceramic antenna is installed on outer housing, and antenna uses external or built-in structure, LCD display is equipped with above outer housing front end face, multiple function buttons are equipped with below LCD display, outer housing side is equipped with SIM card slot, insertion eSIM chip or patch SIM card in SIM card slot, master control borad is equipped with inside outer housing, outer housing rear end face is provided with longitudinal radiating groove, heat sink is installed on the inside of longitudinal radiating groove, outer housing rear end face two sides are respectively fixed with bottom mounting plate, and bolt hole is provided on bottom mounting plate, the utility model novel in structural design, it is easy to use, intelligence degree is high, it is low in energy consumption, suitable opportunity can be selected to send out stored count value according to user configuration；In addition, the utility model has low-power consumption base station location, additionally it is possible to realize to the sequence number of mold, RFID label tag and two dimensional code management.
Description
Technical field
The utility model relates to counter technique field, specially a kind of online mould counter of low-power consumption.
Background technique
Mould counter is mainly used to record mold clamping number, for counting yield or as mold maintenance
Reference information.Current mechanical mold, is mounted on the fixed form or Motion mask of mold, when molding, on counter
Contact compressed, then remember a number.The disadvantage is that transmitting without information, need to rely on manual record；In addition, electronic type mould
Have counter with it is mechanical similar, only count protocol by mechanically switching to electronic signal counting, the disadvantage is that not believing
Breath transmission, still dependence manual record, and existing data collector power consumption is too big, and battery life is too short.
Utility model content
The purpose of this utility model is to provide a kind of online mould counters of low-power consumption, to solve in above-mentioned background technique
The problem of proposition.
To achieve the above object, the utility model provides the following technical solutions: a kind of online mould counter of low-power consumption, packet
Outer housing is included, ceramic antenna is installed, and the ceramic antenna uses external or built-in structure on the outer housing, it is described outer
It is equipped with LCD display above housing forward end face, is equipped with multiple function buttons, the outer housing side below the LCD display
Equipped with SIM card slot, insertion eSIM chip or patch SIM card in the SIM card slot, the outer housing inside are equipped with master control
Plate, the outer housing rear end face are provided with longitudinal radiating groove, are equipped with heat sink on the inside of the longitudinal direction radiating groove, after the outer housing
End face two sides are respectively fixed with bottom mounting plate, and bolt hole is provided on the bottom mounting plate, and the outer housing lower end is also solid
Dingan County is equipped with counting head.
Preferably, the master control borad is equipped with MCU processor, NB IOT module, counting module, power module and alarm mould
Block, it is aobvious that the MCU processor is separately connected NB IOT module, counting module, power module, alarm module, function button, LCD
Display screen, the NB IOT module are separately connected SIM card and antenna, the counting head connection count module.
Preferably, the heat sink includes metal substrate and radiating subassembly, and the radiating subassembly is welded on metal substrate table
Face, the radiating subassembly include substrate and radiating fin, and the radiating fin is welded on substrate two sides, and the radiating fin uses
W-shaped structure, the metallic substrate surfaces are evenly equipped with several thermal vias.
Compared with prior art, the utility model has the beneficial effects that
(1) the utility model novel in structural design, easy to use, intelligence degree is high, low in energy consumption, can be matched according to user
It sets and suitable opportunity is selected to send out stored count value；In addition, the utility model has low-power consumption base station location, additionally it is possible to
It realizes to the sequence number of mold, RFID label tag and two dimensional code management.
(2) the utility model can be realized service life alarm, and two-way counts, it is ensured that when service life reaches and alarm；
It is reported in specific count value, usually dormant communication.Power consumption is further saved, and guarantees that information is timely.
(3) the utility model uses NB-IOT base station location, penetrates strong.The scenes such as basement can be covered.In factory
It is more suitable under environment, improves the applicable scene and communication reliability of product.
(4) the utility model has good heat dissipation performance using heat sink, and heat dissipation area is big, and heat dissipation uniformity is good.
Detailed description of the invention
Fig. 1 is the utility model main view；
Fig. 2 is the utility model rearview；
Fig. 3 is the utility model cooling plate structure schematic diagram；
Fig. 4 is the utility model principle block diagram；
Fig. 5 is the utility model scheme of installation.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Fig. 1-5 is please referred to, the utility model provides a kind of technical solution: a kind of online mould counter of low-power consumption, including
Outer housing 1 is equipped with ceramic antenna 2 on the outer housing 1, and the ceramic antenna 2 uses external or built-in structure, described
It is equipped with LCD display 3 above 1 front end face of outer housing, is equipped with multiple function buttons 4, the shell below the LCD display 3
1 side of body is equipped with SIM card slot 5, insertion eSIM chip or patch SIM card 6 in the SIM card slot 5, in the outer housing 1
Portion is equipped with master control borad 7, and 1 rear end face of outer housing is provided with longitudinal radiating groove 8, is equipped with heat dissipation on the inside of the longitudinal direction radiating groove 8
Plate 9, the 1 rear end face two sides of outer housing are respectively fixed with bottom mounting plate 10, and are provided with bolt on the bottom mounting plate 10
Hole 11,1 lower end of outer housing, which is also fixedly installed with, counts head 12.
Wherein, master control borad 7 is equipped with MCU processor 13, NB IOT module 14, counting module 15, power module 16 and report
Alert module 17, the MCU processor 13 are separately connected NB IOT module 14, counting module 15, power module 16, alarm module
17, function button 4, LCD display 3, the NB IOT module 14 are separately connected SIM card 6 and antenna 2, and the counting head 12 connects
Connect counting module 15.Wherein, multifunctional button is used to enhance live function, comprising: display counting value in an lcd after key；It presses
Defined mode key, into and exit diagnostic function.Such as twice of one short one long repetition；Key in the diagnostic mode is then stood
Transmission data are carved, diagnostic system problem is used to；In addition, the utility model uses NB-IOT base station location, penetrate strong.It can cover
To scenes such as basements.It is more suitable under the environment of plant, improves the applicable scene and communication reliability of product.
In the utility model, network communication is based on NB-IOT technology.The power consumption of NB-IOT be 2G/3G/4G module very
One of it is even lower；And NB-IOT network support PSM (battery saving mode), current drain only has several microamperes under battery saving mode.Separately
Outer LCD display is usually closed, and is only just opened when user is using multifunctional button triggering display, is further decreased system function
Consumption；Counting module uses mechanical contact, detects contact close signal.Ensure in non-counting (for example mold storage stops production)
Not power consumption completely.
The utility model is counted using two-way, once wherein all the way because be more than design service life and when catastrophic failure,
In addition still have an opportunity all the way a period of time that works on.MCU can have found the inconsistent of two paths of signals at this time, in time to long-range system
System sends warning information.User is notified to take action.Because two-way, which counts, uses independent component, same in some particular point in time
When fail it is almost impossible；Under certain usage scenarios, specific count value is more valuable, and data value is not in the process
It reports.The utility model can receive the order of remote system, only at specific one
Or several count values report when reaching.To further reduce power consumption, and the timeliness of data is not influenced.Data report
After may require that system returns to confirmation message, obtained with ensuring that this time is reported by remote system.As do not received confirmation, can not influence
It is transmitted again after the proportional spacing of battery life.
Also there is the utility model idle to dismantle perceptional function, the disassembly sense under some usage scenarios, to counter
Know extremely important, for example mold owner is by mold outgoing, it is desirable that production certain amount, it must not excess production.Or mold
With regard to generating dispute between mold work number between developer and mold ordering party；Traditional disassembly perception uses I/O circuit, than
Such as short-circuit detecting, proximity sensor, and the consumption electric energy that the need of work of I/O circuit is lasting.The utility model passes through in mechanism
Split-type design and corresponding software function realize disassembly perception.Counter shell is fixed on lower plate 22, by lower plate
22 are fixed on mold 23 by fixing screws, are equipped on lower plate 22 for electric connecting sheet 24, be can be for electric connecting sheet 24
The conductive member of one piece of sheet metal or other forms, is connected on the current supply circuit of battery for electric connecting sheet, counter main body
It can just be powered only after being connected to for electric connecting sheet.Counter shell can be connect by spring or other resilient contacts
Touching is for electric connecting sheet.Counter covers all the fixing screws of lower plate, it is ensured that in not separated counter main body and is going to the bottom
In the case that plate is for electric connecting sheet, can not dismantle lower plate.And counter main body of once dismantling, counter will power loss.
In software function, a disassembly confirmation signal is designed.Counter all resets disassembly confirmation signal after powering on every time,
If disassembly confirmation signal always remains as 0, counter sends notice explanation to system in each data report Shi Douhui
Counter has been disassembled, and user can just eliminate this notice after sending confirmation order by encryption data channel.Therefore once tearing open
It is reinstalled after unloading, information is just inevitable to be recorded by system；In long distance service system design, setting counter has a longest to report
Time limit, such as 7 days or longer, a data must be reported within this time limit.Even if no longer being reinstalled after removing in this way, it is
System can also perceive counter disassembly behavior within the acceptable time limit.Wherein counter main body can be fixed to by screw
Lower plate can also be fixed to lower plate by modes such as buckles；As long as installing according to the rules during installation, and lead to after mounting
It crosses system and sends disassembly confirmation signal, then hereafter inevitable to the disassembly of counter by system senses.
In addition, the utility model also includes unique sequence number, definition printing is on counter ontology.Include a two dimension
Code storage sequence number information.It depending on the site environment also may include 1 RFID label tag storage sequence number.The sequence number may be used as mould
The information system management of tool, including go out the occasions such as storage, die-filling, maintenance.Save the information reform cost of mold.
In the utility model, heat sink 9 includes metal substrate 18 and radiating subassembly, and the radiating subassembly is welded on Metal Substrate
18 surface of plate, the radiating subassembly include substrate 19 and radiating fin 20, and the radiating fin 20 is welded on 19 two sides of substrate, institute
It states radiating fin 20 and uses W-shaped structure, 18 surface of metal substrate is evenly equipped with several thermal vias 21.The utility model is adopted
There is good heat dissipation performance with heat sink, heat dissipation area is big, and heat dissipation uniformity is good.
The application method of the utility model the following steps are included:
A, counter main body is fixed on lower plate first, lower plate is fixed on mold by fixing screws, under
It is equipped on bottom plate for electric connecting sheet, is connected on the current supply circuit of battery for electric connecting sheet；
B, it counts head and collects count signal, counting module passes to MCU after receiving count signal；
C, MCU makes a record, and selects suitable opportunity to pass stored count value and geographical location information according to user configuration
It sees off.
In the utility model, current supply circuit is accessed into tamper contact, whether timing detects online beyond the clouds, reach safety,
In time, the disassembly detection of idle；In addition two-way mechanical contact and circuit are used, it is ensured that when reaching failure in the mechanical contact service life
Alarm is sent in time；NFC is for detecting die sinking in the utility model, and mechanical contact is for detecting molding, so that mold be avoided to make
It is maliciously hidden with record.
In addition, the characteristic that the utility model combines anti-removable member and NFC closely to detect designs a kind of die sinking detection scheme.
The NFC label and corresponding reader, as far as possible reduction for installing anti-clone in anti-removable member in upper and lower mould respectively read function
Rate, so that upper and lower mould slightly separated (such as 1cm) can not just detect.In this way, can not once detect corresponding NFC label
Perception die sinking；Meanwhile molding is perceived using the signal of mechanical contact pressing, mold counting can be prevented to be cracked.
The utility model novel in structural design, easy to use, intelligence degree is high, low in energy consumption, can be according to user configuration
Suitable opportunity is selected to send out stored count value；In addition, the utility model has low-power consumption base station location, additionally it is possible to real
Now to the sequence number of mold, RFID label tag and two dimensional code management；The utility model can be realized service life alarm, and two-way counts, really
Protect service life reach when and alarm；It is reported in specific count value, usually dormant communication.Power consumption is further saved, and is protected
It is timely to demonstrate,prove information.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (3)
1. a kind of online mould counter of low-power consumption, including outer housing (1), it is characterised in that: be equipped on the outer housing (1)
Ceramic antenna (2), and the ceramic antenna uses external or built-in structure, is equipped with LCD above outer housing (1) front end face
Display screen (3), LCD display (3) lower section are equipped with multiple function buttons (4), and outer housing (1) side is equipped with SIM card
Slot (5), the interior insertion eSIM chip of the SIM card slot (5) or patch SIM card (6), the outer housing (1) is internal to be equipped with master
It controls plate (7), outer housing (1) rear end face is provided with longitudinal radiating groove (8), is equipped with heat dissipation on the inside of the longitudinal direction radiating groove (8)
Plate (9), outer housing (1) the rear end face two sides are respectively fixed with bottom mounting plate (10), and on the bottom mounting plate (10)
It is provided with bolt hole (11), outer housing (1) lower end, which is also fixedly installed with, counts head (12).
2. the online mould counter of a kind of low-power consumption according to claim 1, it is characterised in that: on the master control borad (7)
It is described equipped with MCU processor (13), NB IOT module (14), counting module (15), power module (16) and alarm module (17)
MCU processor (13) is separately connected NB IOT module (14), counting module (15), power module (16), alarm module (17), function
Energy button (4), LCD display (3), the NB IOT module (14) are separately connected SIM card (6) and antenna (2), the counting head
(12) connection count module (15).
3. the online mould counter of a kind of low-power consumption according to claim 1, it is characterised in that: heat sink (9) packet
Metal substrate (18) and radiating subassembly are included, the radiating subassembly is welded on metal substrate (18) surface, and the radiating subassembly includes
Substrate (19) and radiating fin (20), the radiating fin (20) are welded on substrate (19) two sides, and the radiating fin (20) is adopted
With W-shaped structure, metal substrate (18) surface is evenly equipped with several thermal vias (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920570204.7U CN209460802U (en) | 2019-04-25 | 2019-04-25 | A kind of online mould counter of low-power consumption |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920570204.7U CN209460802U (en) | 2019-04-25 | 2019-04-25 | A kind of online mould counter of low-power consumption |
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| Publication Number | Publication Date |
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| CN209460802U true CN209460802U (en) | 2019-10-01 |
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| CN201920570204.7U Active CN209460802U (en) | 2019-04-25 | 2019-04-25 | A kind of online mould counter of low-power consumption |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109978127A (en) * | 2019-04-25 | 2019-07-05 | 南通褚氏软件科技有限公司 | A kind of online mould counter of low-power consumption |
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2019
- 2019-04-25 CN CN201920570204.7U patent/CN209460802U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109978127A (en) * | 2019-04-25 | 2019-07-05 | 南通褚氏软件科技有限公司 | A kind of online mould counter of low-power consumption |
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