CN209456582U - A kind of rolling is automatic to boil material device - Google Patents
A kind of rolling is automatic to boil material device Download PDFInfo
- Publication number
- CN209456582U CN209456582U CN201822075119.1U CN201822075119U CN209456582U CN 209456582 U CN209456582 U CN 209456582U CN 201822075119 U CN201822075119 U CN 201822075119U CN 209456582 U CN209456582 U CN 209456582U
- Authority
- CN
- China
- Prior art keywords
- hopper
- gear
- drive rod
- boiled
- boils
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000463 material Substances 0.000 title claims abstract description 47
- 238000005096 rolling process Methods 0.000 title claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 25
- 238000009835 boiling Methods 0.000 claims abstract description 10
- 229910001172 neodymium magnet Inorganic materials 0.000 abstract description 7
- QJVKUMXDEUEQLH-UHFFFAOYSA-N [B].[Fe].[Nd] Chemical compound [B].[Fe].[Nd] QJVKUMXDEUEQLH-UHFFFAOYSA-N 0.000 abstract description 6
- 238000003754 machining Methods 0.000 abstract description 5
- 239000012670 alkaline solution Substances 0.000 abstract description 2
- 238000012797 qualification Methods 0.000 abstract description 2
- 238000003756 stirring Methods 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 5
- 239000003292 glue Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005530 etching Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
Landscapes
- Commercial Cooking Devices (AREA)
Abstract
The utility model discloses a kind of rollings to boil material device automatically, including boiling hopper, charge roller, electric heater unit, motor and transmission mechanism, it boils and material baffle is installed in hopper, electric heater unit and charging roller are mounted on and boil in hopper, and it is respectively provided at the bottom surface side and top surface side of material baffle, the roller that charges includes cylinder, support frame and drive rod, charging roller is mounted on by support frame to be boiled in hopper, cylinder and drive rod both ends are rotatablely installed on the support frame, drive rod and cylinder are sequentially connected, drive rod one end protrusion boils hopper side wall, and it is connect by transmission mechanism with motor drive.Utility model device shortens the time for boiling material of product after neodymium iron boron machining; improve efficiency; it boils and makes alkaline solution more evenly because roller constantly at the uniform velocity stirs during expecting; ensure product surface state consistency after boiling material; improve the final qualification rate of product; quality cost is reduced, non-renewable resources are effectively protected.
Description
Technical field
The utility model relates to boil material technical field after neodymium iron boron product machining, and in particular to a kind of rolling is boiled automatically
Expect device.
Background technique
Material is boiled after neodymium iron boron magnetic body machining (slice) traditional at present and uses following technique: by cutting rear surface with glue
Product is poured in thin wire gauze or the plastics string bag, is then placed it in and is boiled in hopper on material baffle, and heating rod power supply is started, and is stood
Material is boiled in heating under state afterwards.Because product is overlapped mutually stacking, when some product surfaces contact with each other, cannot be adequately exposed to molten
Liquid, therefore after boiling material, there is the abnormal trace such as patch in product surface.Moreover, because solution in strong basicity (pH value reaches 11~
13) it is inconsistent, to will appear pH value up and down when solution left standstill, causes bottoms and upper product to boil material Time Inconsistency, i.e., not
The glue of product surface can be boiled dry only within the same time.First boil dry net product continue be detained will bring surface in the solution
The risk aoxidized by alkaline etching, such product binding force of electroplated layer and matrix after electroplating surface is handled will be severely impacted,
To will affect application performance of the entire neodymium iron boron magnetic body in motor.According to industry statistic data, fraction defective reaches 20% left side
The right side, quality cost greatly increase, and cause the significant wastage to non-renewable resources.
Utility model content
The purpose of the utility model is to provide it is a kind of it is easy to use, operating efficiency is high, product quality is more guaranteed is used for
Material device is boiled in automation rolling after neodymium iron boron magnetic body machining.
The utility model in order to achieve the above objectives, is achieved especially by following technical scheme:
A kind of rolling boils material device automatically, including boils hopper, charging roller, electric heater unit, motor and transmission mechanism, boils
Material baffle is installed, charging roller and electric heater unit are mounted on and boil in hopper, and are respectively provided at the upper and lower of material baffle in hopper
Two sides, charging roller includes cylinder, support frame and drive rod, and charging roller is mounted on by support frame to be boiled in hopper, cylinder with
Drive rod both ends are rotatablely installed on the support frame, and drive rod and cylinder are sequentially connected, and drive rod one end protrusion boils hopper side
Wall, and connect by transmission mechanism with motor drive.
Further, transmission gear is installed, cylinder periphery is equipped with drum gear, transmission gear and roller tooth on drive rod
Wheel intermeshing.
Further, transmission mechanism includes gear assembly and belt, and gear assembly one end and belt are sequentially connected, the other end
It is fixed with drive rod, the output shaft transmission connection of belt and motor.
Further, gear assembly includes first gear, second gear and belt pulley, and first gear and second gear are mutual
Engagement, first gear are coaxially fixed with belt pulley, and second gear is fixedly mounted on drive rod.
Further, two sides at the top of hopper are boiled and are symmetrically provided with U-shaped card slot, the both ends of drive rod are actively installed in U-shaped card slot.
Further, cylinder is hexahedron hollow structure, if each outer wall is provided with dry cook material through hole, wherein side outer wall
On be provided with charging door, drum cover is installed on charging door.
Further, charging door two sides are equipped with buckle, and drum cover is fixed by snap on charging door.
Further, material baffle, which is mounted on, boils in hopper at away from 150~200mm of bottom surface, is provided with several filter hole thereon.
Further, electric heater unit, which is mounted on, boils in hopper at away from 50~100mm of bottom surface.
Compared with prior art, utility model device shortens the time for boiling material of product after neodymium iron boron machining, mentions
High efficiency boils and makes alkaline solution more evenly because roller constantly stirs during material, it is ensured that boils product table planar after material
State consistency, effectively preventing product, alkaline etching aoxidizes due to excessively boiling material, is conducive to mentioning for plating base and electroplated layer binding force
Height improves the final qualification rate of product, reduces quality cost, effectively protect non-renewable resources.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model;
Fig. 2 is the schematic diagram of internal structure that hopper is boiled in the utility model;
Fig. 3 is the structural schematic diagram of charging roller in the utility model.
In figure, 1, boil hopper;11 material baffles;111, filter hole;12, U-shaped card slot;2, charge roller;21, cylinder;211,
Drum gear;212, through-hole;213, charging door;214, drum cover;215, it buckles;22, support frame;23, drive rod;231, it is driven
Gear;3, electric heater unit;4, motor;5, transmission mechanism;51, gear assembly;511, first gear;512, second gear;
513, belt pulley;52, belt.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and embodiments.
As shown in Figure 1 to Figure 3, material device is boiled in a kind of rolling of the utility model automatically, including boils hopper 1, charging roller
2, electric heater unit 3, motor 4 and transmission mechanism 5 boil and are equipped with material baffle 11 in hopper 1, and charge roller 2 and electric heater unit 3
It is mounted on and boils in hopper 1, and be respectively provided at the upper and lower two sides of material baffle, that is, be respectively provided at top surface side and the bottom surface of material baffle 11
Side.
The roller 2 that charges includes cylinder 21, support frame 22 and drive rod 23, and charging roller 2 is mounted on by support frame 22 and is boiled
In hopper 1, cylinder 21 and 23 both ends of drive rod are rotatably installed on support frame 22, and drive rod 23 and cylinder 21 are sequentially connected,
23 one end of drive rod protrusion boils 1 side wall of hopper, and is sequentially connected by transmission mechanism 5 and motor 4.Preferably, the top of hopper 1 is boiled
Portion two sides are symmetrically provided with U-shaped card slot 12, and the both ends of drive rod 23 are actively installed in U-shaped card slot 12, and U-shaped card slot 12 plays fixed dress
The effect of feed roller 2.
Electric heater unit 3 can be electrically heated rod.Preferably, electric heater unit 3 with boil at a distance from 1 inner bottom surface of hopper as 50~
100mm.The heating part of electric heater unit 3, which is mounted on, to be boiled in hopper 1, and the akaline liquid in hopper 1 is boiled in heating after energization.Motor
Transmission mechanism 5 is driven to rotate after 4 energizations, transmission mechanism 5 drives drive rod 23 to rotate, and drive rod 23 drives the rotation of cylinder 21 again,
To during realizing that material is boiled in heating, charging roller 2 is rotated automatically boiling in hopper 1.
Preferably, transmission gear 231 is installed, 21 periphery of cylinder is equipped with drum gear 211, transmission gear on drive rod 23
231 are intermeshed with drum gear 211.Specifically, transmission gear 231 and rolling bearing 211 are two groups, it is separately fixed at transmission
The both ends of bar 23 and cylinder 21, drive rod 23 drive cylinder 21 to be rotated in such a way that gear engages, and realize that rotation is boiled
Material.
Preferably, transmission mechanism 5 includes gear assembly 51 and belt 52, and 51 one end of gear assembly and the transmission of belt 52 connect
It connects, the other end and drive rod 23 are fixed, and the output shaft of belt 52 and motor 4 is sequentially connected.The output shaft of motor 4 drives belt 52
Operating, belt 52 drive drive rod 23 to rotate by gear assembly 51.
Preferably, gear assembly 51 includes first gear 511, second gear 512 and belt pulley 513,511 He of first gear
Second gear 512 is intermeshed, and first gear 511 is coaxial fixed with belt pulley 513, and second gear 512 is fixedly mounted on transmission
On bar 23.
Preferably, cylinder 21 is hexahedron hollow structure, and each outer wall is provided with several through-holes 212, wherein side outer wall
On be provided with charging door 213, drum cover 214 is installed on charging door 213.213 two sides of charging door are equipped with buckle 215, drum cover
214 are fixed on charging door 213 by buckle 215.Neodymium iron boron product is packed into cylinder 21 by charging door 213, production when boiling material
Product overturning, the glue on surface are boiled, and scrap rubber boils in hopper 1 through what through-hole 212 entered.
Preferably, material baffle 11 with boil at a distance from 1 inner bottom surface of hopper as 150~200mm, be provided with several mistakes on material baffle 11
Filter opening 111.When the solution in hopper 1 is boiled in heating, opening up filter hole 111 makes solution boil abundant Convective Heating in hopper 1.Filtering
111 diameter of hole specifically can be depending on product specification, if filter hole 111 uses diameter for 3~4mm, between adjacent head hole 111
Spacing be 20~30mm.The material baffle 11 for boiling 1 bottom of hopper can accept scrap rubber, avoid the glue to fall off and electric heater unit 3 straight
Contact.
The specific embodiment of the utility model is only the explanation to the utility model, is not to the utility model
Limitation, those skilled in the art can according to need after reading this specification makes without creative tribute the present embodiment
The modification offered, but as long as all by the protection of Patent Law in the scope of the claims of the utility model.
Claims (9)
1. material device is boiled in a kind of rolling automatically, which is characterized in that including boiling hopper (1), charging roller (2), electric heater unit
(3), motor (4) and transmission mechanism (5), boil and are equipped in hopper material baffle (11), and charging roller and electric heater unit are mounted on
It boils in hopper, and is respectively provided at the upper and lower two sides of material baffle, charging roller includes cylinder (21), support frame (22) and drive rod
(23), charging roller is mounted on by support frame boils in hopper, and cylinder and drive rod both ends are rotatablely installed on the support frame, passes
Lever and cylinder are sequentially connected, and drive rod one end protrusion boils hopper side wall, and is connect by transmission mechanism with motor drive.
2. material device is boiled in rolling according to claim 1 automatically, which is characterized in that be equipped with transmission gear on drive rod
(231), cylinder periphery is equipped with drum gear (211), and transmission gear and drum gear are intermeshed.
3. material device is boiled in rolling according to claim 1 automatically, which is characterized in that transmission mechanism includes gear assembly (51)
With belt (52), gear assembly one end and belt are sequentially connected, and the other end is fixed with drive rod, and the output shaft of belt and motor passes
Dynamic connection.
4. material device is boiled in rolling according to claim 3 automatically, which is characterized in that gear assembly includes first gear
(511), second gear (512) and belt pulley (513), first gear and second gear intermeshing, first gear and belt pulley
Coaxial fixed, second gear is fixedly mounted on drive rod.
5. material device is boiled in rolling according to claim 1 automatically, which is characterized in that boil two sides at the top of hopper and be symmetrically provided with U
Type card slot (12), the both ends of drive rod are actively installed in U-shaped card slot.
6. material device is boiled in rolling according to claim 1 automatically, which is characterized in that cylinder is hexahedron hollow structure,
Each outer wall is provided with several through-holes (212), is wherein provided on the outer wall of side charging door (213), is equipped with drum cover on charging door
(214)。
7. material device is boiled in rolling according to claim 6 automatically, which is characterized in that charging door two sides are equipped with buckle
(215), drum cover is fixed by snap on charging door.
8. rolling according to claim 1 boils material device automatically, which is characterized in that material baffle with boil hopper inner bottom surface away from
From for 150~200mm, several filter hole (111) are provided on material baffle.
9. rolling according to claim 1 boils material device automatically, which is characterized in that electric heater unit and boil hopper inner bottom surface
Distance be 50~100mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822075119.1U CN209456582U (en) | 2018-12-11 | 2018-12-11 | A kind of rolling is automatic to boil material device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822075119.1U CN209456582U (en) | 2018-12-11 | 2018-12-11 | A kind of rolling is automatic to boil material device |
Publications (1)
Publication Number | Publication Date |
---|---|
CN209456582U true CN209456582U (en) | 2019-10-01 |
Family
ID=68040371
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201822075119.1U Expired - Fee Related CN209456582U (en) | 2018-12-11 | 2018-12-11 | A kind of rolling is automatic to boil material device |
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Country | Link |
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CN (1) | CN209456582U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111530843A (en) * | 2020-04-23 | 2020-08-14 | 安泰科技股份有限公司 | Device for cleaning workpiece |
-
2018
- 2018-12-11 CN CN201822075119.1U patent/CN209456582U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111530843A (en) * | 2020-04-23 | 2020-08-14 | 安泰科技股份有限公司 | Device for cleaning workpiece |
CN111530843B (en) * | 2020-04-23 | 2022-01-25 | 安泰科技股份有限公司 | Device for cleaning workpiece |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191001 |