CN209453969U - A kind of novel unidirectional diamond wire saw mechanism - Google Patents
A kind of novel unidirectional diamond wire saw mechanism Download PDFInfo
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- CN209453969U CN209453969U CN201822001266.4U CN201822001266U CN209453969U CN 209453969 U CN209453969 U CN 209453969U CN 201822001266 U CN201822001266 U CN 201822001266U CN 209453969 U CN209453969 U CN 209453969U
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- wheel
- diamond wire
- driving wheel
- driven wheel
- mechanical arm
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Abstract
The utility model discloses a kind of novel unidirectional diamond wire saw mechanisms, including driving wheel, driven wheel, diamond wire, it further include c-type plate, driving wheel, driven wheel, tensioning wheel are equipped with by bearing on the c-type plate, the driving wheel, driven wheel form isosceles triangle between tensioning wheel, the axle center of the driving wheel and driven wheel is located along the same line, the tensioning wheel is located on the central axes of driving wheel and driven wheel, the diamond wire is set on the driving wheel and driven wheel, and the driving wheel is connect with driving motor.The utility model can solve the problems, such as that existing reciprocating multi-line cutting machine wiring is complicated, control requirement is high low with linear velocity.
Description
Technical field
The utility model belongs to hard and brittle material cutting technology field, more particularly to a kind of novel unidirectional diamond wire saw machine
Structure.
Background technique
With the rapid development of industry, hard brittle material is in every field using more prevalent.Hard brittle material mainly includes
Various jewels, glass, silicon crystal, ceramics etc. have the excellent performances such as high rigidity, high brittleness, high-wearing feature.However, if selecting
Processing method is improper, and the inductile that has, fragility are also easy to cause workpiece surface layer to be destroyed to hard brittle material simultaneously.Hard crisp
In material processing, Cutting indexes are often the first procedure, occupy critically important status.For this purpose, the sawing to hard brittle material adds
Work generallys use the equipment such as circular diamond sawblade, band saw, scroll saw.Circular diamond sawblade and band-saw diamond are although easy to operate,
But rigidity of saw blade is big, and saw blade is easy to generate crystal interior running crack, crystal stress fragmentation in cutting process；Revolving speed cuts effect slowly
Rate is low.Diamond wire saw machine is that diamond particles are fixed on baseline by modes such as plating, resinoid bond consolidations
Diamond wire is made, diamond wire forms dissection by the traction high speed reciprocating motion of reel, using reciprocating multi-thread
Cutting machine wiring is complicated, control requires height low with linear velocity.
Summary of the invention
The purpose of this utility model is that: for above-mentioned existing reciprocating multi-line cutting machine wiring, complicated, control is required
The high problem low with linear velocity, the utility model provide a kind of novel unidirectional diamond wire saw mechanism.
The technical solution adopted in the utility model is as follows:
A kind of novel unidirectional diamond wire saw mechanism, including driving wheel, driven wheel, diamond wire, further include c-type plate,
Driving wheel, driven wheel, tensioning wheel are equipped with by bearing on the c-type plate, the driving wheel, driven wheel, shape between tensioning wheel
At isosceles triangle, the axle center of the driving wheel and driven wheel is located along the same line, the tensioning wheel be located at driving wheel and from
On the central axes of driving wheel, the diamond wire is set on the driving wheel and driven wheel, and the driving wheel and driving motor connect
It connects.
C-type plate is formed by a bulk metal plate cutting, the utility model driving wheel under the drive of driving motor,
It drives driven wheel to carry out one-way movement together, while tensioning wheel tightens diamond wire, faster cutting workpiece can be carried out
Cutting movement, while diamond wire is being arranged on isosceles triangular structure by being formed between driving wheel, driven wheel, tensioning wheel, by
Diamond line segment between driving wheel and driven wheel is realized feed motion, be can achieve in cutting process as main cutting line
Deeper depth of cut, and then rate of cutting and cut quality are improved, it ensure that the planarization of cutting workpiece surface, this is practical
Novel cutting machine is directly arranged single diamond wire on driving wheel, driven wheel and tensioning wheel and is cut, and wiring is simple, solves
Reciprocating multi-line cutting machine wiring is complicated, the demanding problem of control, and the utility model cutting machine can realize high-speed cutting, speed
Degree can reach 60m/s, and cutting efficiency is 3~5 times of common cutting machine, can reach compared to common reciprocating cutting machine more precisely fast
The cutting effect of speed has hard brittle material class cutting workpiece and small, the good advantage of cutting surfaces consistency is lost.
As a preferred mode, it can be horizontally disposed with or be vertically arranged between the driving wheel and driven wheel.Pass through
It will carry out horizontally disposed between driving wheel and driven wheel or be vertically arranged into, can more be facilitated according to actual needs
Cutting mode, use is more flexible, improves work efficiency.
As a preferred mode, it is detachably connected with a mechanical arm end by bolt in the middle part of the c-type plate.It is logical
The Multi-angle free rotation of c-type plate can be realized by crossing setting mechanical arm, can freely change cut direction, be carried out to cutting workpiece more
Angle cutting, can cut thin slice, can also cut curved surface, and cutting speed is high.
As a preferred mode, the mechanical arm includes pedestal, rotating disk, mechanical arm, rotating wheel and machinery
At least 5 sections are arranged in clamping jaw, the mechanical arm, respectively save and are connected between the mechanical arm by rotating wheel, mechanical arm described in end
It is provided with clamping jaw, the clamping jaw is connect by bolt with c-type plate.By setting multi-jointed mechanical arm, it can be achieved that mechanical arm is multi-faceted
Control, flexibly turn to, facilitate operation, expand the working range of mechanical arm, while improving the stability of mechanical arm, favorably
In raising cutting efficiency and cut quality.
As a preferred mode, the side of the diamond wire is equipped on workbench, and fixation is put on the workbench
It is equipped with cutting workpiece.
In conclusion by adopting the above-described technical solution, the beneficial effects of the utility model are:
1. the unidirectional diamond wire saw mechanism of the utility model, structure is simple, easy to use, can reach in cutting process
To deeper depth of cut, and then rate of cutting and cut quality are improved, ensure that the planarization of cutting workpiece surface, compare
It can reach more accurate quick cutting effect in common reciprocating cutting machine, have loss small hard brittle material class cutting workpiece, cut
Cut the good advantage of surface conformance；
2. the utility model, can basis by will carry out horizontally disposed between driving wheel and driven wheel or be vertically arranged into
Actual use needs to carry out more convenient cutting mode, and use is more flexible, improves work efficiency；
3. the utility model can realize the Multi-angle free rotation of c-type plate by the way that mechanical arm is arranged, it can freely change and cut
Direction is cut, multi-angle cutting is carried out to cutting workpiece, thin slice can be cut, curved surface can also be cut, cutting speed is high；
4. the utility model by setting multi-jointed mechanical arm, it can be achieved that the multi-faceted control of mechanical arm, flexibly turns to, it is convenient
Operation, expands the working range of mechanical arm, while improving the stability of mechanical arm, is conducive to improve cutting efficiency and cutting
Quality.
Detailed description of the invention
The utility model will illustrate by example and with reference to the appended drawing, in which:
Fig. 1 is the planar structure schematic diagram of the utility model cutting mechanism；
Fig. 2 is the structural schematic diagram of the utility model mechanical arm.
Appended drawing reference: 1- driving wheel, 2- tensioning wheel, 3- mechanical arm, 301- pedestal, 302- rotating disk, 303- mechanical arm,
304- rotating wheel, 305- clamping jaw, 4-C template, 5- driven wheel, 6- workbench, 7- cut workpiece, 8- diamond wire, 9- driving electricity
Machine.
Specific embodiment
All features disclosed in this specification or disclosed all methods or in the process the step of, in addition to mutually exclusive
Feature and/or step other than, can combine in any way.
It elaborates below with reference to Fig. 1, Fig. 2 to the utility model.
Embodiment 1
A kind of novel unidirectional diamond wire saw mechanism, including driving wheel 1, driven wheel 5, diamond wire 8, further include c-type
Plate 4 is equipped with driving wheel 1, driven wheel 5, tensioning wheel 2 by bearing on the c-type plate 4, the driving wheel 1, driven wheel 5,
Isosceles triangle is formed between bearing up pulley 2, the axle center of the driving wheel 1 and driven wheel 5 is located along the same line, the tensioning wheel 2
On the central axes of driving wheel 1 and driven wheel 5, the diamond wire 8 is set on the driving wheel 1 and driven wheel 5, described
Driving wheel 1 is connect with driving motor 9.
C-type plate 4 is formed by a bulk metal plate cutting, drive of the utility model driving wheel 1 in driving motor 9
Under, drive driven wheel 5 to carry out one-way movement together, while tensioning wheel 2 tightens diamond wire 8, it can be faster to cutter
Part 7 carries out cutting movement, while gold is being arranged on isosceles triangular structure by being formed between driving wheel 1, driven wheel 5, tensioning wheel 2
Hard rock line 8 is used as main cutting line by 8 sections of diamond wire between driving wheel 1 and driven wheel 5, realizes feed motion, cutting through
It can achieve deeper depth of cut in journey, and then improve rate of cutting and cut quality, ensure that cutting 7 surface of workpiece
Planarization, the utility model cutting machine are directly arranged single diamond wire 8 on driving wheel 1, driven wheel 5 and tensioning wheel 2 and carry out
Cutting, wiring is simple, solves the problems, such as that reciprocating multi-line cutting machine wiring is complicated, control is demanding, the utility model cutting
Machine can realize high-speed cutting, and speed can reach 60m/s, and cutting efficiency is 3~5 times of common cutting machine, reciprocal compared to common
Cutting machine can reach more accurate quick cutting effect, have loss small hard brittle material class cutting workpiece 7, cutting surfaces are consistent
The good advantage of property.
Embodiment 2
On the basis of embodiment 1, it can be horizontally disposed with or be vertically arranged between the driving wheel 1 and driven wheel 5.Pass through
It will carry out horizontally disposed between driving wheel 1 and driven wheel 5 or be vertically arranged into, can carry out according to actual needs more just
The cutting mode of benefit, use is more flexible, improves work efficiency.
Embodiment 3
On the basis of embodiment 1,4 middle part of c-type plate is detachably connected with 3 end of a mechanical arm by bolt.
The Multi-angle free rotation of c-type plate 4 can be realized by the way that mechanical arm 3 is arranged, and can freely change cut direction, to cutting workpiece 7
Multi-angle cutting is carried out, thin slice can be cut, curved surface can also be cut, cutting speed is high.
Embodiment 4
On the basis of embodiment 3, the mechanical arm 3 includes pedestal 301, rotating disk 302, mechanical arm 303, rotating wheel
304 and mechanical grip 305, at least 5 sections are arranged in the mechanical arm 303, respectively save and pass through rotating wheel between the mechanical arm 303
304 connect, and mechanical arm 303 described in end is provided with clamping jaw 305, and the clamping jaw 305 is connect by bolt with c-type plate 4.By setting
Multi-jointed mechanical arm 303 is set, it can be achieved that the multi-faceted control of mechanical arm 303, flexibly turns to, facilitate operation, expand mechanical arm 303
Working range, while improving the stability of mechanical arm 303, be conducive to improve cutting efficiency and cut quality.
Embodiment 5
On the basis of embodiment 1, the side of the diamond wire 8 is equipped on workbench 6, fixed on the workbench 6
It is placed with cutting workpiece 7.
Claims (5)
1. a kind of novel unidirectional diamond wire saw mechanism, including driving wheel (1), driven wheel (5), diamond wire (8), feature
It is, further includes c-type plate (4), driving wheel (1), driven wheel (5), tensioning wheel is equipped with by bearing on the c-type plate (4)
(2), the driving wheel (1), driven wheel (5), form isosceles triangle, the driving wheel (1) and driven wheel between tensioning wheel (2)
(5) axle center is located along the same line, and the tensioning wheel (2) is located on the central axes of driving wheel (1) and driven wheel (5), described
Diamond wire (8) is set on the driving wheel (1) and driven wheel (5), and the driving wheel (1) connect with driving motor (9).
2. the novel unidirectional diamond wire saw mechanism of one kind according to claim 1, which is characterized in that the driving wheel
(1) it can be horizontally disposed with or be vertically arranged between driven wheel (5).
3. the novel unidirectional diamond wire saw mechanism of one kind according to claim 1, which is characterized in that the c-type plate (4)
Middle part is detachably connected with a mechanical arm (3) end by bolt, and the mechanical arm (3) can Multi-angle free rotation.
4. the novel unidirectional diamond wire saw mechanism of one kind according to claim 3, which is characterized in that the mechanical arm
It (3) include pedestal (301), rotating disk (302), mechanical arm (303), rotating wheel (304) and mechanical grip (305), the machine
At least 5 sections are arranged in tool arm (303), respectively save and are connected between the mechanical arm (303) by rotating wheel (304), machine described in end
Tool arm (303) is provided with clamping jaw (305).
5. the novel unidirectional diamond wire saw mechanism of one kind according to claim 1, which is characterized in that the diamond wire
(8) side is equipped on workbench (6), and fixed placement has cutting workpiece (7) on the workbench (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822001266.4U CN209453969U (en) | 2018-11-30 | 2018-11-30 | A kind of novel unidirectional diamond wire saw mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822001266.4U CN209453969U (en) | 2018-11-30 | 2018-11-30 | A kind of novel unidirectional diamond wire saw mechanism |
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| Publication Number | Publication Date |
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| CN209453969U true CN209453969U (en) | 2019-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201822001266.4U Active CN209453969U (en) | 2018-11-30 | 2018-11-30 | A kind of novel unidirectional diamond wire saw mechanism |
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| CN (1) | CN209453969U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111673933A (en) * | 2020-05-14 | 2020-09-18 | 郑州元素工具技术有限公司 | Internet of things carrier cutting system and method |
-
2018
- 2018-11-30 CN CN201822001266.4U patent/CN209453969U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111673933A (en) * | 2020-05-14 | 2020-09-18 | 郑州元素工具技术有限公司 | Internet of things carrier cutting system and method |
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