CN209442660U - A kind of CO using carbide slag slurry and methanol device by-product2The system for producing soda ash - Google Patents

A kind of CO using carbide slag slurry and methanol device by-product2The system for producing soda ash Download PDF

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Publication number
CN209442660U
CN209442660U CN201920048546.2U CN201920048546U CN209442660U CN 209442660 U CN209442660 U CN 209442660U CN 201920048546 U CN201920048546 U CN 201920048546U CN 209442660 U CN209442660 U CN 209442660U
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ammonia
carbide slag
steam
slag slurry
gas
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李广伍
郭亮
应毅
何志强
陈延军
贡胜军
莫旭功
万广智
曹海燕
王有斌
王龙
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Qinghai Salt Lake Industry Co Ltd
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Qinghai Salt Lake Industry Co Ltd
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Abstract

The utility model discloses a kind of CO using carbide slag slurry and methanol device by-product2The system for producing soda ash, the system comprises: concentrator, refined salt pond, ammonia absorption tower, carbonators, filter, calcining furnace and ammonia still, the concentrator obtains the milk of lime that solid content is 24%-27% for carrying out thickening processing to the carbide slag slurry generated from acetylene generator.Carbide slag slurry is used as the milk of lime that recycling ammonia needs in ammonia still in the system, that is, realizes the recycling and reusing of industrial waste carbide slag, reduce carbide slag treatment of wastes produced cost again;Utilize the CO of by-product in methanol device2Raw material of the gas as ammonial brine carbonation reaction, reduces CO in methanol device2The discharge of gas;The CO of carbide slag slurry and methanol device by-product is utilized simultaneously2The raw material for doing soda manufacture reduces the production cost of soda ash, shortens the production procedure of soda ash instead of the limekiln process in traditional ammonia-soda process soda manufacture technique, has achieved the purpose that resources circulation recycles.

Description

A kind of CO using carbide slag slurry and methanol device by-product2The system for producing soda ash
Technical field
The utility model belongs to Chemical Manufacture comprehensive utilization of resources field, utilizes carbide slag slurries more particularly, to a kind of The CO of material and methanol device by-product2The system of gas generation soda ash.
Background technique
In generated by polyvinyl chloride by calcium carbide production technology, granularity is that the calcium carbide of 40~60mm reacts in acetylene generator with water Acetylene and carbide slag slurry are generated, acetylene is sent with hydrogen chloride to vinyl chloride converter synthesis vinyl chloride thereof after purification, then is polymerize Produce Corvic.One ton of Corvic is produced, about 6 tons of carbide slag of generation (folding 100%Ca (OH)2It calculates). For the carbide slag slurry generated in acetylene generator at present mostly after gravitational settling and filtering, supernatant fraction is back to production, and obtains To carbide slag be then used for for produce cement, with flyash manufacturing bricks by mixing or stacking, this is not only greatly reduced to carbide slag Recycling value, while carbide slag discharge accumulation great pollution also is caused to environment.
In traditional coal methanol process, a large amount of CO is contained in the water-gas after coal gasification2Gas, through under low temperature After absorbing using refined methanol, passing through flash distillation and nitrogen stripping, by CO2Gas releases, concentration be not less than 85.7%, and Regenerate refined methanol, CO2Gas emptying;Produce about 2 tons of one ton of methanol by-product of CO2Gas, this causes environment very big Pollution.
In traditional ammonia-soda process soda ash technique, limekiln calcined limestone generates quick lime and carbon dioxide, raw Lime generate 24%~27% after ashing melting machine is reacted with water (be scaled the titre unit that soda industry uses be 150tt~ 170tt) the milk of lime of concentration, the circular regeneration for ammonia.The carbon dioxide (concentration 40% or so) that limekiln comes out is washed It is sent after compression to carbonators and carries out carbonation reaction generation sodium bicarbonate suspension, generate soda ash after calcining using filter.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of CO by by-product in carbide slag slurry and methanol device2 The system that gas is used for soda manufacture recycles value and recycling methanol device by-product CO improving carbide slag2Gas it is same When, the limekiln process in traditional soda manufacture technique is reduced, the production cost of soda ash is reduced.
The utility model provides the following technical solutions:
A kind of system using carbide slag slurry production soda ash, the carbide slag slurry are described in acetylene generator System includes: concentrator, refined salt pond, ammonia absorption tower, compressor, carbonators, filter, calcining furnace and ammonia still.
The concentrator obtains solid content for carrying out thickening processing to the carbide slag slurry generated from acetylene generator For the milk of lime of 24%-27%;It is re-refined after obtaining saturation crude brine for making crude salt be dissolved in water in the refined salt pond As refined brine;The ammonia absorption tower is connect with the refined salt pond, for generating ammonial brine after so that the refined brine is absorbed ammonia.
The compressor is used for the CO to by-product in methanol device2Gas is passed through the carbonators after being compressed;It is described Carbonators is connect with the ammonia absorption tower and compressor, for making ammonial brine in the carbonators and CO2Gas is carbonated Reaction generates sodium bicarbonate suspension;The filter is connect with the carbonators, for the sodium bicarbonate suspension into Row filtering, obtains natrii bicarbonas filter cake and mother liquor;The calcining furnace is used to carry out the natrii bicarbonas filter cake calcining to be made pure Alkali.
The ammonia still is connect with the filter and concentrator, for keeping the mother liquor and milk of lime anti-in ammonia still It answers, steams ammonia.
Preferably, two pipelines are connected between the thickener and acetylene generator, one for will be in acetylene generator The carbide slag slurry of generation is transported to the thickener, and another for returning to the supernatant that the concentrator overflow generates Acetylene generator recycling.
An embodiment according to the present utility model, further includes ashing melting machine, and the ashing melting machine is used for quick lime and electricity The mixing of rock ballast slurry is modulated into the milk of lime that solid content is 24%-27%.
An embodiment according to the present utility model, further includes steam turbine, and the steam turbine is for driving the compression Machine is to CO2Gas is compressed, and the lack of gas generated after the steam turbine acting send the ammonia still to recycle as steam.
An embodiment according to the present utility model, the calcining furnace are connect with the compressor, and being used for will be calcined The CO generated in journey2Gas returns to the compressor and recycles.
Preferably, the ammonia still is connect with the ammonia absorption tower, for the ammonia steamed in ammonia still to be passed through the suction Ammonia tower.
An embodiment according to the present utility model, further includes calcium chloride device, the calcium chloride device and the steaming Calcium chloride solid is made for handling the evaporated waste ammonia liquid generated in the ammonia still in the connection of ammonia tower.
Preferably, the ammonia still is vertical type screening plate tower, is divided into two sections by partition, upper section is heat resolve section, lower section For distilling period.
Preferably, ammonia outlet and mother liquor import are arranged at heat resolve section top, and the heat resolve pars infrasegmentalis has liquid Mixed liquor import and mixture of steam outlet, the distilling period are arranged at body outlet and mixture of steam import, the distilling period top Steam air inlet and leakage fluid dram are arranged at bottom.
Preferably, the liquid outlet passes through preliming tank and the mixed liquor inlet communication, the mixture of steam outlet Pass through preliming tank and the mixture of steam inlet communication.
A kind of CO using carbide slag slurry and methanol device by-product provided by the utility model2The system for producing soda ash, Carbide slag slurry is used as the milk of lime that recycling ammonia needs in ammonia still, that is, the recycling for realizing industrial waste carbide slag is sharp again With, reduce carbide slag treatment of wastes produced cost again, while opening a kind of new raw material sources for soda manufacture;Utilize methanol The CO of by-product in device2Raw material of the gas as ammonial brine carbonation reaction, reduces CO in methanol device2The discharge of gas;Together The CO of Shi Liyong carbide slag slurry and methanol device by-product2The raw material for doing soda manufacture, instead of traditional ammonia-soda process soda manufacture Limekiln process in technique reduces the production cost of soda ash, shortens the production procedure of soda ash, reached resources circulation again The purpose utilized.
Detailed description of the invention
Fig. 1 is a kind of CO using carbide slag slurry and methanol device by-product provided by the utility model2Produce soda ash Process flow chart.
Fig. 2 is by the CO of by-product in methanol device2Gas is passed through the structural schematic diagram of carbonators.
Fig. 3 is the structural schematic diagram of ammonia still.
Specific embodiment
The preferred embodiment of the utility model is described in detail with reference to the accompanying drawing, reference label refers to that this is practical new Component, technology in type, so as to the advantages of the utility model and feature is realized under appropriate circumstances can be easier to be understood.Under The description in face is the materialization to the utility model claims, and relevant to claim other is not clearly stated Specific implementation also belongs to the scope of the claims.
Fig. 1 shows a kind of CO using carbide slag slurry and methanol device by-product provided by the utility model2It produces pure The process flow chart of alkali.
As shown in Figure 1, a kind of CO using carbide slag slurry and methanol device by-product provided by the utility model2It produces pure The system of alkali, wherein for carbide slag slurry in acetylene generator, which includes: concentrator, refined salt pond, ammonia absorption tower, pressure Contracting machine, carbonators, filter, calcining furnace and ammonia still.
The concentrator obtains solid content for carrying out thickening processing to the carbide slag slurry generated from acetylene generator For the milk of lime of 24%-27%.It is re-refined after obtaining saturation crude brine for making crude salt be dissolved in water in the refined salt pond As refined brine.The ammonia absorption tower is connect with the refined salt pond, for generating ammonial brine after so that the refined brine is absorbed ammonia.
The compressor is used for the CO to by-product in methanol device2Gas is passed through the carbonators after being compressed;It is described Carbonators is connect with the ammonia absorption tower and compressor, for making ammonial brine in the carbonators and CO2Gas is carbonated Reaction generates sodium bicarbonate suspension.
In carbonators, the ammonial brine enters in tower from the top of carbonators, and CO2Gas from the lower part of carbonators into Enter, ammonial brine is contacted with the back flow of gas of rising, is occurred carbonation reaction (being commonly called as being carbonized), reaction equation are as follows: NaCl+NH3+CO2 +H2O=NaHCO3+NH4NaHCO is precipitated after reaching saturation in Cl3Crystal obtains NaHCO3Suspension.
The filter is connect with the carbonators, for being filtered to the sodium bicarbonate suspension, obtains carbonic acid Hydrogen sodium filter cake and mother liquor.The calcining furnace is for carrying out the natrii bicarbonas filter cake to calcine obtained soda ash.It is right in calcining furnace Natrii bicarbonas filter cake carries out heat resolve, and soda ash, key reaction NaHCO is made3=Na2CO3+H2O+CO2↑。
The ammonia still is connect with the filter and concentrator, for keeping the mother liquor and milk of lime anti-in ammonia still It answers, steams ammonia.Ammonium chloride and unreacted aqua ammonia are mainly contained in the mother liquor, mother liquor is passed through ammonia still, with stone Grey cream reacts, NH4Cl+Ca(OH)2=CaCl2+NH3↑+H2O returns to ammonia absorption tower recycling benefit with the ammonia that steam steams With.
Ammonia-soda process soda manufacture is a kind of most commonly used soda manufacture method of current soda manufacture industrial application, is with original Salt and quick lime CaO are primary raw material, ammonia as intermediary, and salt water is inhaled ammonia, carbonization obtains sodium bicarbonate suspension and mother Liquid obtains soda ash product using filter calcining.
Fig. 2 is by the CO of by-product in methanol device2Gas is passed through the structural schematic diagram of carbonators.
As shown in Fig. 2, connecting two pipelines between the thickener and acetylene generator, one is used for acetylene generator The carbide slag slurry of middle generation is transported to the thickener, and another supernatant for generating the concentrator overflow returns It is reused to acetylene generator.
System provided by the utility model further includes ashing melting machine, and the ashing melting machine is for mixing quick lime and carbide slag slurry It closes, is modulated into the milk of lime that solid content is 24%-27%.
Carbide slag slurry when the lime milk content generated after concentrator concentration is not achieved 24%, after concentrator is concentrated Through pipeline into ashing melting machine, quick lime prepares solid content with carbide slag slurry hybrid reaction and is in ashing melting machine The milk of lime of 24%-27% controls the concentration model of the milk of lime of modulation by adjusting the amount ratio of carbide slag slurry and quick lime It encloses.
System provided by the utility model further includes steam turbine, and the steam turbine is for driving the compressor to CO2Gas Body is compressed, and the lack of gas generated after the steam turbine acting send the ammonia still to recycle as steam.
System provided by the utility model, the calcining furnace are connect with the compressor, for will generate in calcination process CO2Gas returns to the compressor and recycles.
System provided by the utility model, the ammonia still connect with the ammonia absorption tower, for will steam in ammonia still Ammonia is passed through the ammonia absorption tower.
System provided by the utility model further includes calcium chloride device, and the calcium chloride device is connect with the ammonia still, For handling the evaporated waste ammonia liquid generated in the ammonia still, calcium chloride solid is made.
Fig. 3 shows the structural schematic diagram of ammonia still.
As shown in figure 3, the ammonia still is vertical type screening plate tower 1, being divided to by partition 2 is two sections, and upper section 3 is heat resolve Section, lower section 4 are distilling period.Ammonia outlet 5 and mother liquor import 6, the heat resolve pars infrasegmentalis are arranged at heat resolve section top There are liquid outlet 7 and mixture of steam import 8, mixed liquor import 9 and mixture of steam outlet 10, institute are arranged at the distilling period top Stating distilling period bottom has a steam air inlet, and 11 and leakage fluid dram 12.Meanwhile the liquid outlet 7 is mixed by preliming tank 13 with described Liquid import 9 is closed to be connected to.The mixture of steam outlet 10 is connected to by preliming tank 13 with the mixture of steam import 8.In addition, Milk of lime is entered by preliming tank import 14.
In the present embodiment, steam enters distilling period from steam air inlet 11, and constantly rises, and is exported by mixture of steam 10 enter heat resolve section through preliming tank 13 and mixture of steam import 8, meanwhile, mother liquor enters heat resolve from mother liquor import 6 Section, and gradually flow downward, it meets with the steam constantly risen, mother liquor is heated, and free ammonia therein is steamed, through ammonia 5 export of outlet, is input in ammonia absorption tower and recycles.Mother liquor through upper section heating is drawn from liquid outlet 7, in preliming tank 13 It after being mixed with milk of lime, is reacted under about 93 degrees Celsius, converts aqua ammonia for ammonium chloride, mixed liquor becomes distiller liquor, adjusts Distilling period top is introduced from mixed liquor import 8 again with liquid, and gradually declines by gravity and meets with steam counter-flow, it will be in distiller liquor Ammonia steams.Evaporated waste ammonia liquid after ammonia still process is discharged from leakage fluid dram 12, the raw material as calcium chloride processed.
In the present embodiment, carbide slag slurry enters concentrator, and solid content reaches 24%~27% after concentration, concentrator Supernatant liquor enter acetylene generator and recycle, the carbide slag after concentration passes through pipeline to the ashing melting machine for producing soda ash In, it is reacted in ashing melting machine with quick lime (quick lime is added when carbide slag concentration is not achieved 24%) and water, generation meets pure Enter storage tank after the milk of lime that concentration is 24%~27% in alkali production, the preliming tank of ammonia still is then sent to, in preliming tank The pre- hot mother liquor come with ammonia still upper section reacts at a temperature of about 93 DEG C, converts aqua ammonia for ammonium chloride, mixed liquor is known as Distiller liquor, distiller liquor enter ammonia still lower section, ammonia are steamed into recycling in ammonia absorption tower, evaporated waste ammonia liquid is delivered to cinder field booth Enter calcium chloride device after solarization and produces calcium chloride solid;The ammonia steamed from ammonia still enters ammonia absorption tower, in ammonia absorption tower with The refined brine that salt refining comes is mixed and made into a certain proportion of ammonial brine, ammonial brine enter after carbonators with ammonia from coal device pair The carbon dioxide gas precursor reactant of production generates sodium bicarbonate suspension, isolates natrii bicarbonas filter cake through filter, then through calcining furnace Calcining and decomposing is soda ash, is packed after cooling;Ammonium chloride and unreacted hydrogen-oxygen are mainly contained in the mother liquor that filter is isolated Change ammonia and enter ammonia still, directly contacted with steam and steam ammonia recycle utilization, because lossy in the removal process of ammonia, therefore needs Liquefied ammonia is replenished in time.
A kind of CO using carbide slag slurry and methanol device by-product provided by the utility model2The system for producing soda ash, Carbide slag slurry is used as the milk of lime that recycling ammonia needs in ammonia still, that is, the recycling for realizing industrial waste carbide slag is sharp again With, reduce carbide slag treatment of wastes produced cost again, while opening a kind of new raw material sources for soda manufacture;Utilize methanol The CO of by-product in device2Raw material of the gas as ammonial brine carbonation reaction, reduces CO in methanol device2The discharge of gas;Together The CO of Shi Liyong carbide slag slurry and methanol device by-product2The raw material for doing soda manufacture, instead of traditional ammonia-soda process soda manufacture Limekiln process in technique reduces the production cost of soda ash, shortens the production procedure of soda ash, reached resources circulation again The purpose utilized.
The utility model is limited it should be noted that above-described embodiment illustrates rather than the utility model System, and those skilled in the art can be designed alternative embodiment without departing from the scope of the appended claims.? In claim, any reference symbol between parentheses should not be configured to limitations on claims.

Claims (10)

1. a kind of CO using carbide slag slurry and methanol device by-product2The system for producing soda ash, the carbide slag slurry come from second In alkynes generator, which is characterized in that the system comprises: concentrator, refined salt pond, ammonia absorption tower, compressor, carbonators, filtering Machine, calcining furnace and ammonia still,
For carrying out thickening processing to the carbide slag slurry generated from acetylene generator, obtain solid content is the concentrator The milk of lime of 24%-27%;
It is re-refined after obtaining saturation crude brine as refined brine for making crude salt be dissolved in water in the refined salt pond;
The ammonia absorption tower is connect with the refined salt pond, for generating ammonial brine after so that the refined brine is absorbed ammonia;
The compressor is used for the CO to by-product in methanol device2Gas is passed through the carbonators after being compressed;
The carbonators is connect with the ammonia absorption tower and compressor, for making ammonial brine in the carbonators and CO2Gas carries out Carbonation reaction generates sodium bicarbonate suspension;
The filter is connect with the carbonators, for being filtered to the sodium bicarbonate suspension, obtains sodium bicarbonate Filter cake and mother liquor;
The calcining furnace is for carrying out the natrii bicarbonas filter cake to calcine obtained soda ash;
The ammonia still is connect with the filter and concentrator, for reacting the mother liquor and milk of lime in ammonia still, Steam ammonia.
2. system according to claim 1, which is characterized in that connect two pipes between the concentrator and acetylene generator Road, one for the carbide slag slurry generated in acetylene generator to be transported to the concentrator, another for will be described dense The supernatant that close machine overflow generates is reused back to acetylene generator.
3. system according to claim 1, which is characterized in that further include ashing melting machine, the ashing melting machine is used for quick lime It is mixed with carbide slag slurry, is modulated into the milk of lime that solid content is 24%-27%.
4. system according to claim 1, which is characterized in that further include steam turbine, the steam turbine is described for driving Compressor is to CO2Gas is compressed, and the lack of gas generated after the steam turbine acting send the ammonia still to recycle as steam.
5. system according to claim 1, which is characterized in that the calcining furnace is connect with the compressor, for that will forge The CO generated during burning2Gas returns to the compressor and recycles.
6. system according to claim 1, which is characterized in that the ammonia still is connect with the ammonia absorption tower, for that will steam The ammonia steamed in ammonia tower is passed through the ammonia absorption tower.
7. system according to claim 6, which is characterized in that it further include calcium chloride device, the calcium chloride device and institute Ammonia still connection is stated, for handling the evaporated waste ammonia liquid generated in the ammonia still, calcium chloride solid is made.
8. system according to claim 7, which is characterized in that the ammonia still is vertical type screening plate tower, is divided by partition Two sections, upper section is heat resolve section, and lower section is distilling period.
9. system according to claim 8, which is characterized in that heat resolve section top have ammonia outlet and mother liquor into Mouthful, the heat resolve pars infrasegmentalis has a liquid outlet and mixture of steam import, the distilling period top have mixed liquor import and Mixture of steam outlet, steam air inlet and leakage fluid dram are arranged at the distilling period bottom.
10. system according to claim 9, which is characterized in that the liquid outlet passes through preliming tank and the mixed liquor Inlet communication, the mixture of steam outlet pass through preliming tank and the mixture of steam inlet communication.
CN201920048546.2U 2019-01-11 2019-01-11 A kind of CO using carbide slag slurry and methanol device by-product2The system for producing soda ash Active CN209442660U (en)

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GR01 Patent grant
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Qinghai Salt Lake Magnesium Industry Co.,Ltd.

Assignor: QINGHAI SALT LAKE INDUSTRY Co.,Ltd.

Contract record no.: X2023990000996

Denomination of utility model: A system for producing soda ash using carbide slag slurry and CO produced by methanol plant by-products

Granted publication date: 20190927

License type: Exclusive License

Record date: 20240102

EE01 Entry into force of recordation of patent licensing contract