CN209438916U - Wax spray coating equipment - Google Patents
Wax spray coating equipment Download PDFInfo
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- CN209438916U CN209438916U CN201822260046.3U CN201822260046U CN209438916U CN 209438916 U CN209438916 U CN 209438916U CN 201822260046 U CN201822260046 U CN 201822260046U CN 209438916 U CN209438916 U CN 209438916U
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- wax
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- wax spray
- piston rod
- coating equipment
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Abstract
The utility model discloses a kind of wax spray coating equipment, belong to automobile manufacturing field, it solves manually low to subframe internal cavities progress spray efficiency, the not high problem of product quality, the wax spray coating equipment of this case includes for wax system, at least one wax sprayer and wax conveying tube road, wax sprayer includes wax spray platform, clamp system, spray gun and the first driving mechanism, in this case, subframe casting hole position is detected by setting position sensor, it transversely and is vertically moved on wax spray platform by setting the first driving mechanism realization spray gun, and it quickly positions to the casting hole of subframe, to realize automatic spraying subframe internal cavities, substitute hand spray, it is more efficient, product quality is more preferable.
Description
Technical field
The utility model relates to automobile manufacturing field, in particular to the internal cavities of a kind of pair subframe carry out antirust treatment
Wax spray coating equipment.
Background technique
Automobile accessory frame is the chief component of automotive axle, is used for bearing automobile vehicle body or vehicle frame, it is ensured that automobile exists
Normally travel on road, subframe in the fabrication process, usually carry out antirust treatment using cathode electro-coating technique, but this is simultaneously
Cannot prevent the generation of subframe internal corrosion, inside subframe there are many cavity, these cavitys are strong for increasing subframe
Degree and reduction car body weight are extremely important, and common rust preventive painting technique can not handle these cavitys, in order to prevent this electrification
It learns corrosion to occur out of subframe internal cavities, people are usually carried out using internal cavities of the cavity casting technique to subframe
Antirust treatment.Traditional casting system includes for wax apparatus, heating component, spray gun and reflux assembly, for wax apparatus from wax bucket
Interior extraction wax liquor, wax liquor are heated to after set temperature by heating component by the way that in Pipeline transport to spray gun, staff is utilized
Spray gun sprays into wax liquor in the casting hole reserved on subframe, after wax liquor drains off, forms one in the internal cavities of subframe
Layer protection cere, so that antirust is played the role of in the inside to subframe.But the wax liquor of high temperature and pressure is easy to staff
The wax liquor for damaging, and industrially using often contains the toxic components such as lead, mercury, and the body for being unfavorable for staff is strong
Health, harmfulness are larger;In addition hand spray, the wax liquor inside subframe are unevenly distributed, the cere uneven thickness resulted in,
Influence product quality.
Summary of the invention
In order to solve the above-mentioned technical problem, the purpose of the utility model is to provide a kind of pair of subframe internal cavities automatically into
Row wax spray, wax spray are more efficient, the better wax spray coating equipment of product quality.
In order to realize the purpose of above-mentioned utility model, the utility model adopts the following technical solution:
A kind of wax spray coating equipment, comprising:
For wax system;
At least one wax sprayer, the wax sprayer include wax spray platform, for subframe to be clamped in the wax spray
Clamp system on platform, at least one spray gun that wax spray is carried out for the internal cavities to subframe are described logical for wax system
It crosses wax conveying tube road to be delivered to wax liquor in the spray gun, the wax spray coating equipment further includes;
Control unit, the control unit include a control mainboard, connect with the control mainboard signal and be used to examine
Survey the position sensor of subframe casting hole position;
At least one first driving mechanism, first driving mechanism include be fixed on the wax spray platform
One cylinder, be fixed at the sliding rail on the wax spray platform and extended longitudinally, be slidably arranged on the sliding rail and with it is described
The first movable plate that the piston rod of first cylinder is fixedly connected is fixed on first movable plate and transversely stretches it
Second cylinder of piston rod is fixedly connected with the piston rod of second cylinder and is used to install the bracket of the spray gun.
In above-mentioned technical proposal, it is preferred that be fixedly installed the bracket on first movable plate.
In above-mentioned technical proposal, it is preferred that the wax spray coating equipment further includes at least one second driving mechanism, institute
The second driving mechanism stated include be fixed on the wax spray platform and stretch along longitudinal direction its piston rod third cylinder and institute
The second movable plate that the piston rod of third cylinder is fixedly connected is stated, is fixed on second movable plate and transversely stretches
4th cylinder of its piston rod is fixedly connected with the bracket on the piston rod of the 4th cylinder.
In above-mentioned technical proposal, it is preferred that be fixedly installed the bracket on second movable plate.
In above-mentioned technical proposal, it is preferred that the wax spray coating equipment further includes at least one third driving mechanism, institute
The third driving mechanism stated include be fixed on the wax spray platform and stretch along the vertical direction its piston rod the 5th cylinder,
The third movable plate being fixedly connected with the piston rod of the 5th cylinder is fixedly installed along cross on the third movable plate
To the 6th cylinder of/longitudinal extension its piston rod, the bracket is fixedly connected on the piston rod of the 6th cylinder.
In above-mentioned technical proposal, it is preferred that the clamp system includes being fixed on the wax spray platform and being used for
The support base for supporting subframe, is mounted on the clamping cylinder piston rod at the clamping cylinder being fixed on the wax spray platform
On clamping jaw.
In above-mentioned technical proposal, it is preferred that the support base has multiple, and multiple support bases are evenly arranged on described
The surrounding edge position of wax spray platform, medium position of first driving mechanism close to the wax spray platform.
The utility model obtain compared with prior art it is following the utility model has the advantages that in this case, by setting position sensor come
Detect subframe casting hole position, by setting the first driving mechanism realize spray gun on wax spray platform transversely with longitudinal shifting
It is dynamic, and quickly position to the casting hole of subframe, to realize automatic spraying subframe internal cavities, hand spray is substituted,
It is more efficient, product quality is more preferable.
Detailed description of the invention
Attached drawing 1 is the perspective view of the utility model wax spray coating equipment;
Attached drawing 2 passes through wax conveying tube road to spray gun for the structure chart of wax for wax system for the utility model;
Attached drawing 3 is the perspective view of the wax sprayer of the utility model (to fuel-engined vehicle subframe wax spray);
Attached drawing 4 is the main view of the wax sprayer in attached drawing 3;
Attached drawing 5 is the perspective view of the wax sprayer of the utility model (to electric car subframe wax spray);
Attached drawing 6 is the main view of wax sprayer in attached drawing 5;
Attached drawing 7 is the top view of wax sprayer in attached drawing 5;
Attached drawing 8 is the perspective view of fuel-engined vehicle subframe;
Attached drawing 9 is the perspective view of electric car subframe;
Wherein: 100, wax spray coating equipment;1, for wax system;11, wax bucket is stored up;111, wax outlet;112, wax mouth is returned;12,
Pump;13, heating component;131, heating coil;132, heating tank;133, heating tube;14, blender;15, high-voltage regulator;16, high
Press through filter;2, wax sprayer;21, wax spray platform;22, clamp system;221, support base;222, clamping cylinder;223, clamping jaw;
23, spray gun;231, bracket;24, the first driving mechanism;241, the first cylinder;242, sliding rail;243, the first movable plate;244,
Two cylinders;25, the second driving mechanism;251, third cylinder;252, the second movable plate;253, the 4th cylinder;26, third driving machine
Structure;261, the 5th cylinder;262, third movable plate;263, the 6th cylinder;3, wax conveying tube road;31, flow back branch.
Specific embodiment
By the technology contents of utility model are described in detail, construction feature, are reached purpose and efficacy, below in conjunction with implementation
Example simultaneously cooperates attached drawing to be described in detail.
As shown in Fig. 1, the wax spray coating equipment 100 of this case includes for wax system 1, wax sprayer 2 and wax conveying tube road 3.
Wherein, there are two wax sprayers 2, double-station is formed, wax spray operation, such as attached drawing are individually carried out to two different subframes respectively
8 and attached drawing 9 shown in, the subframe of fuel-engined vehicle and the subframe of electric car, each wax sprayer 2 are listed in the present embodiment
Structure composition it is also different, that is to say, that the specific structure of subframe determines the structure composition of wax sprayer 2, purpose
It is to substitute manually, wax spray is carried out respectively to two kinds of subframes.Certainly, in other embodiments, wax sprayer 2 can be only arranged
One, in a wax sprayer wax spray is carried out to both subframes respectively, there can be more, for multiple and different pairs
Vehicle frame carries out wax spray respectively.Below in conjunction with attached drawing 2 to attached drawing 9 illustrate the present embodiment for wax system 1, wax sprayer 2
With the structure composition and working principle on wax conveying tube road 3.Wherein, described in the present embodiment up and down front-rear position relationship with
The positional relationship of wax spray coating equipment shown in attached drawing 1 is corresponding, is located at left side for wax system;The side laterally extended for left and right
To longitudinal is the direction that front and back extends.
It as shown in Fig. 2, include storage wax bucket 11, pump 12, heating for wax system 1 for wax system 1 for externally exporting wax liquor
Component 13, blender 14, high-voltage regulator 15 and high pressure filter 16.Wherein, storage wax bucket 11 stores up wax bucket for storing wax liquor
It is provided with wax outlet 111 on 11 and returns wax mouth 112.Wax outlet 111 and wax conveying tube road 3 is in fluid communication in pump 12, for that will store up wax bucket
Wax liquor in 11 is input in wax conveying tube road 3.Heating component 13 includes setting on storage wax bucket 11 and for in storage wax bucket 11
Wax liquor heated heating coil 131, be in fluid communication pump 12 and wax conveying tube road 3 heating tank 132, be arranged on wax conveying tube road 3
Heater strip (not shown), the heating tube 133 on fluid communication wax conveying tube road 3 and spray gun 23 upper and extend along wax conveying tube road 3;
So that it is guaranteed that wax liquor can be heated from any place on storage wax bucket 11 to the runner of spray gun 23, avoid wax liquor from storage wax bucket
11, to coagulating on the runner of spray gun 23, so that the conveying of wax liquor is more smooth, improve wax spray efficiency.Blender 14 is mounted on
On storage wax bucket 11 and for being stirred to the wax liquor in storage wax bucket 11, the wax liquor in storage wax bucket 11 is avoided to coagulate.Defeated wax
The spray gun 23 of wax sprayer 2 is in fluid communication in the other end of pipeline 3.In order to adjust the outlet pressure of spray gun 23, set on wax conveying tube road 3
It is equipped with high-voltage regulator 15, high-voltage regulator 15 is arranged close to spray gun 23.It is provided on wax conveying tube road 3 and connects with time wax mouth 112
Logical reflux branch 31.Wax liquor is back in storage wax bucket 11 by wax conveying tube road 3 again by reflux branch 31, is recycled according to this, really
Protect the mobility of wax liquor.In order to be delivered in wax conveying tube road 3 again after wax liquor is filtered and is cleaned, high pressure filter 16 is set
Set the downstream on wax conveying tube road 3 and close to heating tank 132.Capillary (not shown) is provided in high pressure filter 16,
The one end of capillary is connected with heating tank 132, the other end is connected with wax conveying tube road 3, and capillary is along high pressure filter
16 axial screw upwardly extends.
In order to realize the automatic spraying of wax liquor, the wax spray coating equipment of this case further includes a control unit, control unit packet
A control mainboard is included, is arranged in storage wax bucket 11 and is being heated for detecting the liquidometer of wax liquor liquid level, setting in storage wax bucket 11
The first temperature sensor, setting in tank 132 and for detecting wax liquid temperature in heating tank 132 in heating tube 133 and are used for
Detect the second temperature sensor of wax liquid temperature in heating tube 133, with 15 Matching installation of high-voltage regulator and for detecting spray gun
The pressure sensor of 23 outlet pressures is arranged on wax conveying tube road 3 and for detecting the flowmeter of wax liquor flow, control mainboard with
Liquidometer, the first temperature sensor, second temperature sensor, pressure sensor, flowmeter are connected separately.
As shown in attached drawing 3,4, it is shown in which a wax sprayer 2, which is used to spray the pair of fuel-engined vehicle
Vehicle frame, the wax sprayer 2 include a wax spray platform 21, the clamp system 22 for subframe to be clamped on wax spray platform 21, are used for
The internal cavities of subframe are carried out with the spray gun 23 and the first driving mechanism 24 of wax spray.
Wherein, clamp system 22 includes the support base 221 for being fixed on wax spray platform 21 and being used to support subframe, consolidates
The clamping cylinder 222 being arranged on wax spray platform 21 calmly, the clamping jaw 223 being mounted on 222 piston rod of clamping cylinder.Support base 221
There are four tools, this four support bases 221 are evenly arranged on the surrounding edge position of wax spray platform 21, and the first driving mechanism 24 is close to the spray
The medium position of candlestick 21.Certainly, for the ease of subframe to be supported on wax spray platform 21, the number of support base 221 can be regarded
Depending on specific production status, can there are the support base being wholely set, the support base that there can also be more to be circular layout.
First driving mechanism 24 includes the first cylinder 241 being fixed on wax spray platform 21, is fixed at wax spray platform
On 21 and extend longitudinally sliding rail 242, be slidably arranged on sliding rail 242 and be fixedly connected with the piston rod of the first cylinder 241
The first movable plate 243, be fixed on the first movable plate 243 and the second cylinder 244 of its piston rod that transversely stretches, with
The piston rod of second cylinder 244 is fixedly connected and is used to install the bracket 231 of spray gun 23.Also, it is arranged on wax spray platform 21 useful
Position sensor in detection subframe casting hole position, position sensor are connect with control mainboard signal, so,
First driving mechanism 24, quickly by spray gun 23 quickly positioning to the casting hole of subframe, can be executed as manipulator
Wax spray operation.
In addition, according to the number in casting hole and position on subframe, also being fixed on the first movable plate 243 in actual production
It is provided with bracket 231.
As shown in attached drawing 5,6,7, another wax sprayer 2 ' is shown, the wax sprayer 2 ' is for spraying electric car
Subframe, compared with the subframe of fuel-engined vehicle, the casting hole on the subframe of electric car is relatively more, therefore, the spray
Wax apparatus 2 ' is compared with the aforementioned wax sprayer 2, more structures of second driving mechanism 25 and third driving mechanism 26.When
So, second and third driving mechanism is also applicable on the aforementioned wax sprayer 2.
Second driving mechanism 25 includes being fixed on wax spray platform 21 and the third cylinder for its piston rod that stretches along longitudinal direction
251, the second movable plate 252 for being fixedly connected with the piston rod of third cylinder 251 is fixed on the second movable plate 252 simultaneously
Transversely stretch the 4th cylinder 253 of its piston rod, the bracket 231 being fixedly connected on the piston rod of the 4th cylinder 253.?
The bracket 231 being fixedly installed on two movable plates 252.
Third driving mechanism 26 includes being fixed on wax spray platform 21 and stretching the 5th of its piston rod along the vertical direction
Cylinder 261, the third movable plate 262 being fixedly connected with the piston rod of the 5th cylinder 261 are fixedly installed on third movable plate 262
There are the 6th cylinder 263 of its piston rod that transversely stretches, the bracket 231 being fixedly connected on the piston rod of the 6th cylinder 263.
Certainly, in other embodiments, can according to the position in casting hole on actual production status and subframe and
Number, the first driving mechanism, the second driving mechanism and third driving mechanism are combined, and allow spray gun lateral, longitudinal
And it is arbitrarily moved in three reference axis such as up and down direction.
The above embodiments are only for explaining the technical ideas and features of the present invention, and its object is to allow be familiar with technique
Personage can understand the content of the utility model and implement accordingly, do not limit the protection scope of the present invention.
All equivalent changes or modifications made according to the spirit of the present invention should be covered within the scope of the utility model.
Claims (7)
1. a kind of wax spray coating equipment, comprising:
For wax system (1);
At least one wax sprayer (2), the wax sprayer (2) include wax spray platform (21), for subframe to be clamped in institute
It states the clamp system (22) on wax spray platform (21), carry out at least one spray gun of wax spray for the internal cavities to subframe
It is (23), described that wax liquor is delivered in the spray gun (23) by wax conveying tube road (3) for wax system (1), which is characterized in that
The wax spray coating equipment further includes;
Control unit, the control unit include a control mainboard, connect with the control mainboard signal and be used to detect pair
The position sensor of vehicle frame casting hole position;
At least one first driving mechanism (24), first driving mechanism (24) include being fixed at the wax spray platform
(21) the first cylinder (241) on is fixed at the sliding rail (242) on the wax spray platform (21) and extended longitudinally, sliding
Be arranged on the sliding rail (242) and be fixedly connected with the piston rod of first cylinder (241) the first movable plate (243),
Be fixed on first movable plate (243) and the second cylinder (244) for its piston rod that transversely stretches, with described second
The piston rod of cylinder (244) is fixedly connected and is used to install the bracket (231) of the spray gun (23).
2. wax spray coating equipment according to claim 1, it is characterised in that: fixed on first movable plate (243)
It is provided with the bracket (231).
3. wax spray coating equipment according to claim 1, it is characterised in that: the wax spray coating equipment further includes at least
One the second driving mechanism (25), second driving mechanism (25) include being fixed on the wax spray platform (21) simultaneously edge
The third cylinder (251) of its piston rod of longitudinal extension, second be fixedly connected with the piston rod of the third cylinder (251) activity
Plate (252) is fixed on second movable plate (252) and the 4th cylinder (253) of its piston rod that transversely stretches, institute
It states and is fixedly connected with the bracket (231) on the piston rod of the 4th cylinder (253).
4. wax spray coating equipment according to claim 3, it is characterised in that: fixed on second movable plate (252)
It is provided with the bracket (231).
5. wax spray coating equipment according to claim 1, it is characterised in that: the wax spray coating equipment further includes at least
One third driving mechanism (26), the third driving mechanism (26) include being fixed on the wax spray platform (21) simultaneously edge
Up and down direction is stretched the 5th cylinder (261) of its piston rod, the third that is fixedly connected with the piston rod of the 5th cylinder (261)
Movable plate (262) is fixedly installed the 6th gas of its piston rod of transversely/longitudinal extension on the third movable plate (262)
Cylinder (263) is fixedly connected with the bracket (231) on the piston rod of the 6th cylinder (263).
6. wax spray coating equipment according to claim 1, it is characterised in that: the clamp system (22) includes that fixation is set
It sets on the wax spray platform (21) and is used to support the support base (221) of subframe, be fixed on the wax spray platform (21)
Clamping cylinder (222), the clamping jaw (223) that is mounted on the clamping cylinder (222) piston rod.
7. wax spray coating equipment according to claim 6, it is characterised in that: the support base (221) have it is multiple, it is more
A support base (221) is evenly arranged on the surrounding edge position of the wax spray platform (21), first driving mechanism (24)
Close to the medium position of the wax spray platform (21).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822260046.3U CN209438916U (en) | 2018-12-30 | 2018-12-30 | Wax spray coating equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201822260046.3U CN209438916U (en) | 2018-12-30 | 2018-12-30 | Wax spray coating equipment |
Publications (1)
Publication Number | Publication Date |
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CN209438916U true CN209438916U (en) | 2019-09-27 |
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ID=68016107
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201822260046.3U Active CN209438916U (en) | 2018-12-30 | 2018-12-30 | Wax spray coating equipment |
Country Status (1)
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CN (1) | CN209438916U (en) |
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2018
- 2018-12-30 CN CN201822260046.3U patent/CN209438916U/en active Active
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