CN209433952U - Collect twisted wire manufacturing equipment - Google Patents
Collect twisted wire manufacturing equipment Download PDFInfo
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- CN209433952U CN209433952U CN201822038616.4U CN201822038616U CN209433952U CN 209433952 U CN209433952 U CN 209433952U CN 201822038616 U CN201822038616 U CN 201822038616U CN 209433952 U CN209433952 U CN 209433952U
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Abstract
Two conductor lines are twisted into twisted pair along the direction S by pair twister by the utility model, by stranding machine B a plurality of twisted pair along the direction S N reverse stranding on skeleton, since collection strand direction is contrary with pair twist, collection strand process not will cause twisted pair from twisting strain, keep the collection twisted wire manufactured straight.In order to overcome the problems, such as that pair twist pitch changes, it is twisted before a plurality of twisted pair one encloses every along direction N, first every twisted pair along the twisted circle of direction S, so, during collecting strand, every twisted pair under the back twist effect that collection twists enclose just by back twist one, and torsion is added to cancel out each other with back twist, and the pair twist pitch of every twisted pair is made to keep full-length constant.Furthermore, with the rotating cycle of the capstan winch of encoder to count stranding machine A to decoder, be transferred to the electric-control system of stranding machine B after decoder decoding, electric-control system item according to data know stranding machine A be twisted one enclose after, the just twisted circle of starting stranding machine B, realizes the synchronously control of stranding machine A, B.
Description
Technical field
The utility model relates to communications cable production field, in particular to a kind of collection twisted wire manufacturing equipment.
Background technique
Traditional Communication Set twisted wire is composed of a plurality of twisted pair, and wherein twisted pair (twisted pair, TP) is one
Most common transmission medium in kind generic cabling engineering is made of two copper conductors with insulating protective layer.Specific combination
Mode is that the conductor lines that two insulate are twisted together mutually along clockwise direction (to be referred to as on production line by certain pair twist pitch
For pair twist), in this way, the electric wave that the electric wave that each conductor lines radiate in the transmission can be issued on another uniconductor line
It offsets, therefore the degree of signal interference can be effectively reduced.
In actual use, it is maximum resource utilization, is commonly equipped with four pairs of twisted pairs in a Communication Set twisted wire, this four
After being twisted mutually (be referred to as collection on production line to twist) along clockwise direction to twisted pair, it is enclosed in an insulated cable casing.
In the prior art, the collection strand direction for collecting twisted wire must be consistent with the pair twist direction of twisted pair, can be to every multiple twin when otherwise collection twists
Line generates back twist effect, so that twisted pair itself is scattered to change pair twist pitch, the data transmission capabilities of twisted pair is caused to decline.
But it if keeping the collection strand direction for collecting twisted wire consistent with the pair twist direction of twisted pair, is inevitably twisted in collection
Twisted pair is caused in the process traditional collection twisted wire is caused to be easy in its natural state from twist and warping song from twisting strain.Since collection twists
Line often needs guiding through pipeline during the installation process, and traditional curved collection twisted wire of easy torsion certainly will cause to be stranded to the construction of worker
It is difficult.
Utility model content
The purpose of this utility model is to provide a kind of hardware configurations for collecting twisted wire manufacturing equipment, program for peopleware
Afterwards, the collection twisted wire which produces in its natural state will not be bent from twisting and warping.
For this purpose, providing a kind of collection twisted wire manufacturing equipment, comprising:
Two conductor lines with insulating protective layer are twisted into twisted pair along the direction S by pair twister；
Stranding machine B, one end of a plurality of twisted pair are threaded through on the capstan winch of stranding machine B, and the capstan winch is reversed along the direction S
N rotation；
Stranding machine A, with multiple capstan winches, each capstan winch is equipped with the other end of a wherein twisted pair, each
Capstan winch is rotated along the direction S；
Encoder is mounted on stranding machine A, the rotating cycle of the capstan winch to count stranding machine A；
Decoder is electrically connected the electric-control system and the encoder of stranding machine B, for the count value encoder
It is transferred to the electric-control system of stranding machine B.
Wherein, the external sheath of every twisted pair has aluminium film.
Wherein, collection twisted wire manufacturing equipment further includes skeleton, and skeleton is threaded through on the capstan winch of stranding machine B to revolve the capstan winch
Each twisted pair is stranded on skeleton when turning, skeleton has multi-disc support chip, and one end of each support chip intersects at same place, from
And the central axis of skeleton is formed, it is supporting zone between adjacent support chip, the other end of every support chip is towards its left side or right
Barrier flaps are extended in side, and barrier flaps part covers supporting zone below.
Wherein, barrier flaps are specially arc-shaped, and the center of circle of the circular arc is located on central axis.
Wherein, the material of skeleton is specifically colloid.
Wherein, the more than half supporting zones covered below of barrier flaps.
Also provide the operation method of above-mentioned collection twisted wire manufacturing equipment, including pair twist step: pair twister has insulation for two
The conductor lines of protective layer are twisted into twisted pair along the direction S；Collection twists step: the capstan winch of stranding machine B is a plurality of twisted pair along the direction S
N reverse stranding is on skeleton；It twists being executed in step in collection plus turns round sub-step: being twisted a plurality of multiple twin along direction N stranding machine B is every
Before line one encloses, stranding machine A controls its capstan winch first every twisted pair along the twisted circle of direction S；It is executed adding to turn round in sub-step
Synchronously control step: the rotating cycle of the capstan winch of encoder to count stranding machine A and real-time Transmission is to decoder, decoder decoding
It is transferred to the electric-control system of stranding machine B afterwards, electric-control system item knows the capstan winch of stranding machine A along direction S according to the data received
After a twisted circle, just start the capstan winch of stranding machine B along the twisted circle of direction N.
In pair twist step, pair twister is repeatedly twisted again along direction N back twist along direction S by two conductor lines, until repeatedly
Number reaches threshold value then again by two conductor lines along the twisted molding of direction S.
After peopleware's programming, collection twisted wire manufacturing equipment is able to run and have the advantages that
Two conductor lines with insulating protective layer are twisted into twisted pair along the direction S by pair twister by the utility model,
By the capstan winch of stranding machine B a plurality of twisted pair along the direction S N reverse stranding on skeleton, since collection twists direction and pair twist side
To on the contrary, collection strand process not will cause twisted pair from twisting strain, therefore keep twisted pair straight, finally twist the collection manufactured
Line is straight.Change to overcome the problems, such as that collection twists direction brought pair twist pitch contrary with pair twist, the utility model exists
Stranding machine B is every to be twisted before a plurality of twisted pair one encloses along direction N, and stranding machine A controls its capstan winch first every twisted pair along direction S
A twisted circle, in this way, every twisted pair is lucky under the back twist effect that collection twists during the collection for being twisted a circle along direction N twists
Back twist one is enclosed, and torsion is added to cancel out each other with back twist, is made the pair twist pitch of every twisted pair keep full-length constant, is avoided pair twist section
Away from change, the data transmission capabilities of twisted pair are ensured.In addition, with the rotating cycle of the capstan winch of encoder to count stranding machine A and real
When be transferred to decoder, the electric-control system of stranding machine B is transferred to after decoder decoding, makes electric-control system item according to the data received
Know that the capstan winch of stranding machine A after the twisted circle of direction S, just starts the capstan winch of stranding machine B along the twisted circle of direction N, realization
The synchronously control of stranding machine A, B.
Detailed description of the invention
Using attached drawing, the utility model is described in further detail, but the embodiment in attached drawing is not constituted to the utility model
Any restrictions, for those of ordinary skill in the art, without creative efforts, can with item accordingly under it is attached
Figure obtains other attached drawings.
Fig. 1 is the structural schematic diagram of Communication Set twisted wire.
Connection schematic diagram of the Fig. 2 between stranding machine A, B.
Specific embodiment
The utility model is further described with the following Examples.
In the present embodiment, the manufacturing method of collection twisted wire 2 successively includes the following steps.
Pair twist step: being shown in Fig. 1, (can be two conductor lines with insulating protective layer by copper with traditional pair twister
It is manufactured, it is also possible to conductor lines made of other conductive materials such as aluminium, as long as electric conductivity is met the requirements) along clockwise
The mutual back twist in direction is twisted, to form twisted pair 1.Wherein the multiple twin pitch of twisted pair 1 presses standard strict control.It is walked in pair twist
In rapid, the twisted mode of back twist is that two conductor lines are twisted back twist in the counterclockwise direction again along clockwise direction repeatedly, so
Repeatedly after n times, two conductor lines are twisted molding along clockwise direction again, to ensure every conductor lines during the twisting process not
It is produced from twisting strain, making twisted pair 1 is straight spiral path.
1 encapsulation steps of twisted pair: with aluminium film 11 wound on the outer layer of every twisted pair 1, so that twisted pair 1 is enveloped, with
Outer signals interference is isolated.
Collection twists step: seeing Fig. 1 and Fig. 2, the twisted pair 1 after taking four claddings is each passed through four twisted pairs 1 traditional
It after four capstan winches of four disk stranding machine A, is linked on traditional single-deck stranding machine B jointly, stranding machine B is four 1 edges of twisted pair
It is counterclockwise stranded on skeleton 3, realizes that collection twists, form collection twisted wire 2.Collect twisted wire 2 during twisted, stranding machine B is every
It is twisted once enclosing one collection strand pitch of formation on collection twisted wire 2, once being formed, stranding machine B is just from its line outlet handle for collection strand pitch
Collect twisted wire 2 and release the length that a collection twists pitch, realizes outlet.Collect twisted wire 2 constantly to move ahead during outlet to traction four
Twisted pair 1 moves ahead.
Since collection twists the direction of lay in step and the direction of lay in pair twist step on the contrary, the collection that collection twists step twists process
Back twist effect can be generated to every twisted pair 1, so that twisted pair 1 itself is scattered to change pair twist pitch, lead to the number of twisted pair 1
Decline according to transmittability.It in order to solve the problems, such as that above-mentioned pair twist pitch changes, is twisted in step in collection, needs plus turn round sub-step:
Stranding machine B release collection twist after pitch and not yet enter a new round it is twisted before, stranding machine A is to every twisted pair 1 for control
It is first twisted a circle (summary plus torsion) along clockwise direction.By first being enclosed to every twisted pair 1 plus torsion one, in stranding machine B along the inverse time
During the twisted circle in needle direction, the lucky back twist one under back twist effect of every twisted pair 1 is enclosed, and torsion is added mutually to support with back twist
Disappear, the pair twist pitch of every twisted pair 1 is made to keep full-length constant, to solve the problems, such as that above-mentioned pair twist pitch changes, protects
Hinder the data transmission capabilities of twisted pair 1.
Further, since collection twists the direction of lay in step and the direction of lay in pair twist step on the contrary, collection strand step will not
Cause twisted pair 1 from twisting strain, therefore can make twisted pair 1 keep straight, finally make whole collection twisted wire 2 keep straight, rather than
Tradition collection twisted wire 2 is easily bent in its natural state like that, this since collection twisted wire 2 often needs guiding through pipeline during the installation process
Straight collection twisted wire 2 just has big advantage in poling operation, worker can be facilitated to construct.
It should be noted that seeing Fig. 2, in order to ensure stranding machine A's plus a circle is turned round, stranding machine B just follows a twisted circle,
Be separately installed with encoder A1 and decoder B1 on stranding machine A and stranding machine B, encoder A1 and decoder B1 by data line into
Row communication.It is turned round in sub-step adding, encoder A1 twisted pair wire machine A's adds torsion circle number to be counted, and real-time Transmission is to decoder
B1, by being transferred to the electric-control system of stranding machine B itself after decoder B1 decoding, electric-control system item knows strand according to the data received
The capstan winch of line machine A after the twisted circle of direction S, just starts the capstan winch of stranding machine B along the twisted circle of direction N, to realize same
Step control.
Encapsulation steps: being the prior art due to being the step, herein in molding 2 external sheath insulated cladding of collection twisted wire
It does not repeat them here.
It is twisted in step in collection, four twisted pairs 1 are stranded on skeleton 3.See Fig. 2, middle skeleton 3 uses elastic rubber material
Material is made, and makes it have certain elasticity.Skeleton 3 is whole to be risen along spiral path, and pitch is equal with collection strand pitch, from
And it is adapted to.The shape of skeleton 3 specifically includes four mutually perpendicular support chips 33, and one end of each support chip 33 intersects at same
Place is supporting zone between adjacent support chip 33 to form the central axis of skeleton 3.The other end court of every support chip 33
Barrier flaps 32 are extended in its left side, and barrier flaps are tilted towards the direction close to central axis, and part covers support below
Region is embedded in supporting zone for twisted pair wire so that there are openings.Barrier flaps 32 can play the twisted pair 1 in supporting zone
Effect of contraction, accordingly even when the insulated cladding aging deformation that collection twisted wire 2 coats, barrier flaps 32 can also assist constraint twisted pair
1 does not depart from skeleton 3, to reduce deflection, ensures communication quality.Since barrier flaps 32 are only stretched from the left side of support chip 33
Out, the skeleton 3 of the present embodiment is ensureing that opening is sufficiently large compared with the skeleton in the first patent document CN206194409U of our company
In the case where, monolithic barrier flaps 32 can be made longer, since the material of barrier flaps 32 is elastic rubber, barrier flaps 32
Length is longer, and its elasticity is better, therefore twisted pair 1 directly can be pressed into supporting zone from opening, stops the wing during indentation
Piece 32 is first squeezed toward inner bending, the elastic reset after twisted pair 1 is successfully pressed into supporting zone, and telescopiny is very convenient.By
It elastic can be bent in telescopiny in barrier flaps 32, therefore its length can not make strict control, machining accuracy can suitably be put
Width, processing cost are lower.In addition, stranding machine B in the counterclockwise direction be twisted during, twisted pair 1 under effect of inertia according to
On the left side for leaning against support chip 33, at this time due to having barrier flaps 32 on the left side of support chip 33, barrier flaps 32 form one
A interior curved hook, avoids twisted pair 1 from skidding off outside skeleton 3.Further, barrier flaps 32 are specially arc-shaped, the circular arc
The center of circle is located on central axis, be on the one hand it is arc-shaped more can resistance to stress, on the other hand be then that will not externally generate water chestnut.It is preferred that
Ground sets the length of arc-shaped barrier flaps 32 enough to long to make the more than half Support covered below of barrier flaps 32
Domain, in this way, the point M on twisted pair wire periphery farthest away from central axis is also blocked fin 32 after twisted pair wire is embedded into supporting zone
It covers, barrier flaps 32 not only have effect of contraction at this time, moreover it is possible to twisted pair wire be protected to hit from external force as shell；Simultaneously
End after being extended through point M due to arc-shaped barrier flaps 32 can be collapsed to central axis, barrier flaps 32 can be convenient for toward inner bending.
Available with next part twisted wire 2 using the above production technology: the collection twisted wire 2 includes four pairs being embedded on skeleton 3
Twisted wire 1, every 1 themselves straight of twisted pair rise along spiral path, wherein the twisted direction of every twisted pair 1 and collection twisted wire 2
It is twisted contrary, to keep whole collection twisted wire 2 not bend straight.It is coated with aluminium film 11 on the outside of twisted pair 1, each item can be prevented
Mutual magnetic perturbation between twisted pair 1.The whole external sheath of collection twisted wire 2 has insulated cladding, the effect of its protection solid of insulated cladding.
Based on above-mentioned technique, a kind of collection twisted wire manufacturing equipment is also provided, which includes: traditional pair twister, by two
There are item the conductor lines of insulating protective layer to be twisted into twisted pair 1 along clockwise direction；Stranding machine B above, a plurality of multiple twin
One end of line 1 is threaded through on the capstan winch of stranding machine B, which is rotated in the counterclockwise direction, so that each twisted pair 1 is twisted into
Collect twisted wire；Stranding machine A above, there are four capstan winch, each capstan winches to be equipped with the other end of a wherein twisted pair 1 for tool,
Each capstan winch is rotated in a clockwise direction to realize that described above adding is turned round；Encoder A1 is mounted on stranding machine A, is used
To count the rotating cycle of the capstan winch of stranding machine A；Decoder B1 is mounted on stranding machine B, and is electrically connected stranding machine B
Electric-control system and stranding machine A encoder A1, for the count value of encoder A1 being transferred to the electric-control system of stranding machine B.
It further includes skeleton 3 above that collection, which twists equipment, and skeleton 3 is threaded through on the capstan winch of stranding machine B to make the capstan winch when rotating each item
Twisted pair 1 is stranded on skeleton 3.Since stranding machine A, B are the prior arts, the specific structure of stranding machine A, B and wherein capstan winch can
To refer to existing stranding machine and its capstan winch, do not repeat herein.
It should be noted that four disk stranding machine A can change into more single-decks or double plate stranding machine carry out using.
Finally it should be noted that above embodiments are only to illustrate the technical solution of the utility model, rather than to this reality
With the limitation of novel protected range, although being explained in detail referring to preferred embodiment to the utility model, this field it is general
Lead to it will be appreciated by the skilled person that can be with the technical solution of the present invention is modified or equivalently replaced, without departing from this
The spirit and scope of utility model technical solution.
Claims (6)
1. collecting twisted wire manufacturing equipment, it is characterized in that including:
Two conductor lines with insulating protective layer are twisted into twisted pair along the direction S by pair twister；
Stranding machine B, one end of a plurality of twisted pair are threaded through on the capstan winch of stranding machine B, and reversed N of the capstan winch along the direction S revolves
Turn；
Stranding machine A, with multiple capstan winches, each capstan winch is equipped with the other end of a wherein twisted pair, each capstan winch
It is rotated along the direction S；
Encoder is mounted on stranding machine A, the rotating cycle of the capstan winch to count stranding machine A；
Decoder is electrically connected the electric-control system and the encoder of stranding machine B, for the count value of encoder to be transmitted
To the electric-control system of stranding machine B.
2. collection twisted wire manufacturing equipment as described in claim 1, characterized in that the external sheath of every twisted pair has aluminium film.
3. collection twisted wire manufacturing equipment as described in claim 1, characterized in that further include skeleton, skeleton is threaded through stranding machine B's
To make the capstan winch that each twisted pair be stranded on skeleton when rotating on capstan winch, skeleton has multi-disc support chip, each support chip
One end intersect at same place, be supporting zone, every support chip between adjacent support chip to form the central axis of skeleton
The other end extend barrier flaps towards its left or right side, barrier flaps are tilted towards the direction close to central axis, and cover it
The part supporting zone in direction inwardly.
4. collection twisted wire manufacturing equipment as claimed in claim 3, characterized in that barrier flaps are specially arc-shaped, the circular arc
The center of circle is located on central axis.
5. collection twisted wire manufacturing equipment as claimed in claim 4, characterized in that the material of skeleton is specifically colloid.
6. collection twisted wire manufacturing equipment as claimed in claim 5, characterized in that the more than half Support covered below of barrier flaps
Domain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822038616.4U CN209433952U (en) | 2018-12-05 | 2018-12-05 | Collect twisted wire manufacturing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822038616.4U CN209433952U (en) | 2018-12-05 | 2018-12-05 | Collect twisted wire manufacturing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN209433952U true CN209433952U (en) | 2019-09-24 |
Family
ID=67970597
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|---|---|---|---|
| CN201822038616.4U Active CN209433952U (en) | 2018-12-05 | 2018-12-05 | Collect twisted wire manufacturing equipment |
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| CN (1) | CN209433952U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109637749A (en) * | 2018-12-05 | 2019-04-16 | 东莞市云联电线科技有限公司 | Collect twisted wire manufacturing equipment and its operation method |
| CN117116561A (en) * | 2023-10-11 | 2023-11-24 | 烟台德丰机电设备有限公司 | Wire twisting method and wire twisting machine for twisting single wire and then twisting double wires |
-
2018
- 2018-12-05 CN CN201822038616.4U patent/CN209433952U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109637749A (en) * | 2018-12-05 | 2019-04-16 | 东莞市云联电线科技有限公司 | Collect twisted wire manufacturing equipment and its operation method |
| CN109637749B (en) * | 2018-12-05 | 2024-04-12 | 东莞市云联电线科技有限公司 | Stranded wire manufacturing equipment and operation method thereof |
| CN117116561A (en) * | 2023-10-11 | 2023-11-24 | 烟台德丰机电设备有限公司 | Wire twisting method and wire twisting machine for twisting single wire and then twisting double wires |
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| GR01 | Patent grant | ||
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Effective date of registration: 20201124 Address after: 223900 east of Renmin North Road and south of Hangzhou Road, e-Park, Sihong Economic Development Zone, Suqian City, Jiangsu Province Patentee after: Jiangsu Hongye wire Co., Ltd Address before: 523000 2nd floor, Fuhua Road, Hengjiao, Shijie Town, Dongguan City, Guangdong Province Patentee before: DONGGUAN YUNLIAN WIRE TECHNOLOGY Co.,Ltd. |