CN209432752U - It is a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device automatically - Google Patents

It is a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device automatically Download PDF

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Publication number
CN209432752U
CN209432752U CN201920146799.3U CN201920146799U CN209432752U CN 209432752 U CN209432752 U CN 209432752U CN 201920146799 U CN201920146799 U CN 201920146799U CN 209432752 U CN209432752 U CN 209432752U
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fixedly connected
electromagnet ultrasonic
ultrasonic changer
detecting
encoder
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蒋川流
吴勇锋
田小勇
李策
李永虔
屈正扬
许霁
汪开灿
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Zero Sound Technology (suzhou) Co Ltd
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Zero Sound Technology (suzhou) Co Ltd
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Abstract

The utility model relates to a kind of energy converter attachment devices, it in particular is a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device automatically, including displacement mechanism, testing agency and bindiny mechanism, the present apparatus is used cooperatively by steering gear shell and other automatic detection crawl devices, and the remote movement of X-axis and Y-axis both direction may be implemented;It is adapted to the larger situation of test specimen height change by steering engine, opposite other the automatic detection crawl device relative positions with connection of device are changed, avoid the obstruction by test specimen that from can not working on;The movement that the Z axis for height of specimen minor change may be implemented by spring strut, may be implemented the determination to electromagnet ultrasonic changer position by encoder, surveys for reinspection and provides strong foundation.

Description

It is a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device automatically
Technical field
The utility model relates to a kind of energy converter attachment devices, are in particular a kind of for detecting crawl device automatically Electromagnet ultrasonic changer attachment device.
Background technique
At the construction field (site), to the non-destructive testing of metal specimen, tradition is detected as with man-hour manually hand-held electromagnet ultrasonic changer Main, main flow is that testing staff's operation electromagnet ultrasonic changer carries out a detection to metal specimen.The area of metal specimen is big, Quantity is more, if using the test format of all standing, the serious wear of the lower surface of electromagnet ultrasonic changer, and operating personnel Great work intensity, low efficiency, and the possibility of existing defects missing inspection brings security-hidden trouble for subsequent production and application.
Therefore it provides can the electromagnet ultrasonic changer attachment device of device in automatic partial face region be necessary.Mesh Before, the existing test specimen non-destructive testing device that can carry out partial face region, electromagnet ultrasonic changer can only do X-axis and Y-axis two The movement in a direction, but test specimen surface during production and installation have it is different degrees of collide with, there is out-of-flatness Situation, so there is a situation where vary widely just to will appear missing inspection in distance.
Utility model content
The purpose of the utility model is to provide a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device automatically, It can be adapted for a variety of Surface testings, realize the remote movement of X-axis and Y-axis both direction, and height of specimen can be directed to The movement of the Z axis of minor change.
The purpose of this utility model is achieved through the following technical solutions:
It is a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device, including displacement mechanism, testing agency automatically And bindiny mechanism, institute's displacement mechanism include line slide rail, motor stator, driving motor and screw rod, one end of line slide rail It is fixedly connected with motor stator, driving motor is fixedly connected in motor stator, the output shaft of driving motor passes through motor Fixinig plate is fixedly connected with screw rod on the output shaft of driving motor;
The testing agency includes fixture, electromagnet ultrasonic changer, spring strut, nut and sliding block, fixed company on fixture It is connected to electromagnet ultrasonic changer, is fixedly connected on fixture there are two spring strut, is set with compression bullet on two spring struts Spring has been connected through a screw thread nut on two spring struts, and the upper end of two spring struts is slidably connected on sliding block, sliding Block is threadedly attached on screw rod, and sliding block is slidably connected on line slide rail, the lower end surface of nut and shoe contact, compresses bullet Spring is between fixture and sliding block;
The bindiny mechanism includes steering engine and connecting rod, and there are two steering engine settings, and the output shaft of two steering engines is fixed respectively It is connected in connecting rod and motor stator, connecting rod is fixedly connected on line slide rail.
As advanced optimizing for the technical program, the utility model is a kind of for detecting the electromagnetic acoustic of crawl device automatically Energy converter attachment device, institute's displacement mechanism further include encoder fixinig plate, encoder, shaft coupling and bearing plate, line slide rail The other end be fixedly connected with encoder fixinig plate, encoder is fixedly connected on encoder fixinig plate, bearing plate is fixedly connected On line slide rail, screw rod is rotatably connected on bearing plate, and screw rod is fixedly connected in the rotation axis of encoder by shaft coupling.
As advanced optimizing for the technical program, the utility model is a kind of for detecting the electromagnetic acoustic of crawl device automatically Energy converter attachment device, the testing agency further include universal wheel, and there are four universal wheel, four universal wheels for the lower end connection of fixture It is evenly distributed on electromagnet ultrasonic changer surrounding.
As advanced optimizing for the technical program, the utility model is a kind of for detecting the electromagnetic acoustic of crawl device automatically Energy converter attachment device, the bindiny mechanism further include steering gear shell, and two steering engines are fixedly connected in steering gear shell.
As advanced optimizing for the technical program, the utility model is a kind of for detecting the electromagnetic acoustic of crawl device automatically Energy converter attachment device, the electromagnet ultrasonic changer attachment device for detecting crawl device automatically further include organ type protection Cover, there are two organ type protective cover settings, the outer end of two organ type protective covers be respectively fixedly connected in encoder fixinig plate and In motor stator, the inner end of two organ type protective covers is fixedly connected on sliding block.
As advanced optimizing for the technical program, the utility model is a kind of for detecting the electromagnetic acoustic of crawl device automatically Energy converter attachment device, the electromagnet ultrasonic changer include transmitting coil, receiving coil, permanent magnet, potsherd, carbon fiber, Conducting wire and core interface.
The utility model is a kind of for detecting having the beneficial effect that for the electromagnet ultrasonic changer attachment device of crawl device automatically
The utility model is a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device automatically, and the present apparatus passes through rudder Casing is used cooperatively with other automatic detection crawl devices, and the remote movement of X-axis and Y-axis both direction may be implemented;Pass through rudder Machine is adapted to the larger situation of test specimen height change, and device is opposite opposite with other automatic detection crawl devices of connection Position changes, and avoids the obstruction by test specimen that from can not working on;It may be implemented by spring strut for height of specimen The determination to electromagnet ultrasonic changer position may be implemented by encoder in the movement of the Z axis of minor change, surveys and provides for reinspection Strong foundation.
Detailed description of the invention
The utility model is described in more detail with specific implementation method with reference to the accompanying drawing.
Fig. 1 is that the structure of electromagnet ultrasonic changer attachment device entirety of the utility model for detecting crawl device automatically is shown It is intended to;
Fig. 2 is that the structure inside electromagnet ultrasonic changer attachment device of the utility model for detecting crawl device automatically is shown It is intended to;
Fig. 3 is the structural schematic diagram of the utility model displacement mechanism;
Fig. 4 is the structural schematic diagram one of the utility model testing agency;
Fig. 5 is the structural schematic diagram two of the utility model testing agency;
Fig. 6 is the structural schematic diagram of the utility model bindiny mechanism.
In figure: displacement mechanism 1;Line slide rail 1-1;Encoder fixinig plate 1-2;Motor stator 1-3;Encoder 1-4;Connection Axis device 1-5;Bearing plate 1-6;Screw rod 1-7;Driving motor 1-8;Testing agency 2;Fixture 2-1;Electromagnet ultrasonic changer 2-2;Bullet Spring pillar 2-3;Nut 2-4;Sliding block 2-5;Universal wheel 2-6;Bindiny mechanism 3;Steering gear shell 3-1;Steering engine 3-2;Connecting rod 3-3;Wind Qin formula shield 4.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
Before illustrating specific embodiment, to avoid repeating language, illustrating " being fixedly connected " as described below can be with It is: is bolted, welds and the modes such as rivet interlacement are fixed, those skilled in the art can be according to different applications Scene selects the different modes that is fixedly connected, and main purpose is that two pieces part is fixed.
Specific embodiment 1:
Illustrate present embodiment, a kind of electromagnet ultrasonic changer company for detecting crawl device automatically below with reference to Fig. 1-6 Connection device, including displacement mechanism 1, testing agency 2 and bindiny mechanism 3, the present apparatus are climbed by steering gear shell 3-1 and other automatic detections Row device is used cooperatively, and the remote movement of X-axis and Y-axis both direction may be implemented;Test specimen is adapted to by steering engine 3-2 Opposite other the automatic detection crawl device relative positions with connection of device are changed, are avoided by the larger situation of height change Obstruction by test specimen can not work on;The Z axis for being directed to height of specimen minor change may be implemented by spring strut 2-3 Movement, the determination to the position electromagnet ultrasonic changer 2-2 may be implemented by encoder 1-4, for reinspection survey provide it is strong according to According to;
Institute's displacement mechanism 1 includes line slide rail 1-1, motor stator 1-3, driving motor 1-8 and screw rod 1-7, straight line One end of sliding rail 1-1 is fixedly connected with motor stator 1-3, and driving motor 1-8 is fixedly connected on motor stator 1-3, drives The output shaft of dynamic motor 1-8 passes through motor stator 1-3, is fixedly connected with screw rod 1-7 on the output shaft of driving motor 1-8;
The testing agency 2 includes fixture 2-1, electromagnet ultrasonic changer 2-2, spring strut 2-3, nut 2-4 and sliding block It is fixedly connected with electromagnet ultrasonic changer 2-2 on 2-5, fixture 2-1, is fixedly connected on fixture 2-1 there are two spring strut 2-3, It is set with compressed spring on two spring strut 2-3, has been connected through a screw thread nut 2-4 on two spring strut 2-3, two The upper end of a spring strut 2-3 is slidably connected on sliding block 2-5, and sliding block 2-5 is threadedly attached on screw rod 1-7, sliding block 2-5 is slidably connected on line slide rail 1-1, and the lower end surface of nut 2-4 is contacted with sliding block 2-5, compressed spring be located at fixture 2-1 and Between sliding block 2-5;
The bindiny mechanism 3 includes steering engine 3-2 and connecting rod 3-3, and there are two steering engine 3-2 settings, and two steering engine 3-2's is defeated Shaft is respectively fixedly connected on connecting rod 3-3 and motor stator 1-3, and connecting rod 3-3 is fixedly connected on line slide rail 1-1 On;
Steering gear shell 3-1 is fixedly connected on other transportable crawl devices by bolt or screw when use, is climbed Driving device is moved row device when moving, completes the movement of " X " axis direction, when starting driving motor 1-8, driving motor 1- 8 output shaft drives screw rod 1-7 to be rotated centered on own axes, and screw rod 1-7 is existed by screw-driven band movable slider 2-5 It is moved on the axis direction of screw rod 1-7, so that sliding block 2-5 is slided on line slide rail 1-1, sliding block 2-5 passes through two A spring strut 2-3 drives electromagnet ultrasonic changer 2-2 to be moved on the direction of line slide rail 1-1, completes " Y " axis direction On movement, electromagnet ultrasonic changer 2-2 realize " X " axis and " Y " axis both direction remote movement, pass through electromagnetic acoustic transducer Energy device 2-2 detects plane of movement, and two steering engine 3-2 start simultaneously, and the output shaft of two steering engine 3-2 starts turning, and two The output shaft of a steering engine 3-2 drives motor stator 1-3 and connecting rod 3-3 centered on the axis of steering engine 3-2 output shaft respectively Rotated, motor stator 1-3 and connecting rod 3-3 drive line slide rail 1-1 centered on the axis of steering engine 3-2 output shaft into Row rotation, the relative angle changed between device and crawl device are suitable for more use demands;Two nut 2-4 are rotated to make Two nut 2-4 drive corresponding spring strut 2-3 to be moved on own axes direction by screw thread, spring strut 2-3 It is upwardly or downwardly moved, changes the relative altitude of fixture 2-1, adjustment electromagnet ultrasonic changer 2-2 and detection surface Relative altitude, adapts to more use demands, and compressed spring can make in the detection process that electromagnet ultrasonic changer 2-2 can be with There is the movement in a small amount of " Z " axis direction, adapts to out-of-flatness surface.
Specific embodiment 2:
Illustrate that present embodiment, present embodiment are described further embodiment one below with reference to Fig. 1-6, institute's rheme Telephone-moving structure 1 further includes encoder fixinig plate 1-2, encoder 1-4, shaft coupling 1-5 and bearing plate 1-6, and line slide rail 1-1's is another End is fixedly connected with encoder fixinig plate 1-2, and encoder 1-4 is fixedly connected on encoder fixinig plate 1-2, and bearing plate 1-6 is solid Surely it is connected on line slide rail 1-1, screw rod 1-7 is rotatably connected on bearing plate 1-6, and screw rod 1-7 connects by the way that shaft coupling 1-5 is fixed It connects in the rotation axis of encoder 1-4.
Specific embodiment 3:
Illustrate that present embodiment, present embodiment are described further embodiment two below with reference to Fig. 1-6, the inspection Surveying mechanism 2 further includes universal wheel 2-6, and there are four universal wheel 2-6, four universal wheel 2-6 to be uniformly distributed for the lower end connection of fixture 2-1 In electromagnet ultrasonic changer 2-2 surrounding;Four universal wheel 2-6 are contacted when fixture 2-1 is moved with surface to be measured, are subtracted Few frictional force increases service using life.
Specific embodiment 4:
Illustrate that present embodiment, present embodiment are described further embodiment three below with reference to Fig. 1-6, the company Connection mechanism 3 further includes steering gear shell 3-1, and two steering engine 3-2 are fixedly connected on steering gear shell 3-1;Steering gear shell 3-1 can be by solid Surely the mode connected is connected on other crawl devices, drives steering gear shell 3-1 to be moved by the movement of crawl device, driving device Complete the movement in a direction.
Specific embodiment 5:
Illustrate that present embodiment, present embodiment are described further embodiment four below with reference to Fig. 1-6, the use It further include organ type protective cover 4 in the electromagnet ultrasonic changer attachment device of detection crawl device automatically, organ type protective cover 4 is arranged There are two, the outer end of two organ type protective covers 4 is respectively fixedly connected on encoder fixinig plate 1-2 and motor stator 1-3, The inner end of two organ type protective covers 4 is fixedly connected on sliding block 2-5;Two organ type protective covers 4 play dust-proof and heat dissipation Effect.
Specific embodiment 6:
Illustrate that present embodiment, present embodiment are described further embodiment five below with reference to Fig. 1-6, the electricity Magnetic ultrasonic transducer 2-2 includes transmitting coil, receiving coil, permanent magnet, potsherd, carbon fiber, conducting wire and core interface;Pass through electricity The information measured is transferred in other equipment by the core interface being arranged on magnetic ultrasonic transducer 2-2.
The utility model it is a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device, working principle automatically Are as follows:
Steering gear shell 3-1 is fixedly connected on other transportable crawl devices by bolt or screw when use, is climbed Driving device is moved row device when moving, completes the movement of " X " axis direction, when starting driving motor 1-8, driving motor 1- 8 output shaft drives screw rod 1-7 to be rotated centered on own axes, and screw rod 1-7 is existed by screw-driven band movable slider 2-5 It is moved on the axis direction of screw rod 1-7, so that sliding block 2-5 is slided on line slide rail 1-1, sliding block 2-5 passes through two A spring strut 2-3 drives electromagnet ultrasonic changer 2-2 to be moved on the direction of line slide rail 1-1, completes " Y " axis direction On movement, electromagnet ultrasonic changer 2-2 realize " X " axis and " Y " axis both direction remote movement, pass through electromagnetic acoustic transducer Energy device 2-2 detects plane of movement, and two steering engine 3-2 start simultaneously, and the output shaft of two steering engine 3-2 starts turning, and two The output shaft of a steering engine 3-2 drives motor stator 1-3 and connecting rod 3-3 centered on the axis of steering engine 3-2 output shaft respectively Rotated, motor stator 1-3 and connecting rod 3-3 drive line slide rail 1-1 centered on the axis of steering engine 3-2 output shaft into Row rotation, the relative angle changed between device and crawl device are suitable for more use demands;Two nut 2-4 are rotated to make Two nut 2-4 drive corresponding spring strut 2-3 to be moved on own axes direction by screw thread, spring strut 2-3 It is upwardly or downwardly moved, changes the relative altitude of fixture 2-1, adjustment electromagnet ultrasonic changer 2-2 and detection surface Relative altitude, adapts to more use demands, and compressed spring can make in the detection process that electromagnet ultrasonic changer 2-2 can be with There is the movement in a small amount of " Z " axis direction, adapts to out-of-flatness surface.
Certainly, above description is not limitation of the utility model, and the utility model is also not limited to the example above, this skill The variations, modifications, additions or substitutions that the those of ordinary skill in art field is made in the essential scope of the utility model, also belong to In the protection scope of the utility model.

Claims (6)

1. a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device, including displacement mechanism (1), testing agency automatically (2) and bindiny mechanism (3), it is characterised in that: institute's displacement mechanism (1) include line slide rail (1-1), motor stator (1-3), Driving motor (1-8) and screw rod (1-7), one end of line slide rail (1-1) are fixedly connected with motor stator (1-3), and motor is solid It being fixedly connected on stator (1-3) driving motor (1-8), the output shaft of driving motor (1-8) passes through motor stator (1-3), Screw rod (1-7) is fixedly connected on the output shaft of driving motor (1-8);
The testing agency (2) includes fixture (2-1), electromagnet ultrasonic changer (2-2), spring strut (2-3), nut (2-4) With sliding block (2-5), it is fixedly connected with electromagnet ultrasonic changer (2-2) on fixture (2-1), is fixedly connected with two on fixture (2-1) A spring strut (2-3) is set with compressed spring on two spring struts (2-3), passes through on two spring struts (2-3) It is threaded with nut (2-4), the upper end of two spring struts (2-3) is slidably connected on sliding block (2-5), sliding block (2-5) It is threadedly attached on screw rod (1-7), sliding block (2-5) is slidably connected on line slide rail (1-1), the lower end of nut (2-4) Face is contacted with sliding block (2-5), and compressed spring is located between fixture (2-1) and sliding block (2-5);
The bindiny mechanism (3) includes steering engine (3-2) and connecting rod (3-3), and there are two steering engine (3-2) settings, two steering engine (3- 2) output shaft is respectively fixedly connected in connecting rod (3-3) and motor stator (1-3), and connecting rod (3-3) is fixedly connected on On line slide rail (1-1).
2. it is according to claim 1 a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device automatically, it is special Sign is: institute's displacement mechanism (1) further includes encoder fixinig plate (1-2), encoder (1-4), shaft coupling (1-5) and bearing plate (1-6), the other end of line slide rail (1-1) are fixedly connected with encoder fixinig plate (1-2), solid on encoder fixinig plate (1-2) Surely it is connected with encoder (1-4), bearing plate (1-6) is fixedly connected on line slide rail (1-1), and screw rod (1-7) is rotatably connected on On bearing plate (1-6), screw rod (1-7) is fixedly connected in the rotation axis of encoder (1-4) by shaft coupling (1-5).
3. it is according to claim 2 a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device automatically, it is special Sign is: the testing agency (2) further includes universal wheel (2-6), and there are four the lower end connections of fixture (2-1) universal wheel (2-6), Four universal wheels (2-6) are evenly distributed on electromagnet ultrasonic changer (2-2) surrounding.
4. it is according to claim 3 a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device automatically, it is special Sign is: the bindiny mechanism (3) further includes steering gear shell (3-1), and two steering engines (3-2) are fixedly connected at steering gear shell (3-1) It is interior.
5. it is according to claim 4 a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device automatically, it is special Sign is: the electromagnet ultrasonic changer attachment device for detecting crawl device automatically further includes organ type protective cover (4), wind There are two qin formula shield (4) settings, and the outer end of two organ type protective covers (4) is respectively fixedly connected in encoder fixinig plate On (1-2) and motor stator (1-3), the inner end of two organ type protective covers (4) is fixedly connected on sliding block (2-5).
6. it is according to claim 5 a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device automatically, it is special Sign is: the electromagnet ultrasonic changer (2-2) includes transmitting coil, receiving coil, permanent magnet, potsherd, carbon fiber, conducting wire With core interface.
CN201920146799.3U 2019-01-24 2019-01-24 It is a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device automatically Active CN209432752U (en)

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CN201920146799.3U CN209432752U (en) 2019-01-24 2019-01-24 It is a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device automatically

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CN201920146799.3U CN209432752U (en) 2019-01-24 2019-01-24 It is a kind of for detecting the electromagnet ultrasonic changer attachment device of crawl device automatically

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