CN209430505U - A kind of type voltage regulation clamping aircraft skin system - Google Patents
A kind of type voltage regulation clamping aircraft skin system Download PDFInfo
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- CN209430505U CN209430505U CN201920005716.9U CN201920005716U CN209430505U CN 209430505 U CN209430505 U CN 209430505U CN 201920005716 U CN201920005716 U CN 201920005716U CN 209430505 U CN209430505 U CN 209430505U
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Abstract
The utility model discloses a kind of type voltage regulations to clamp aircraft skin system, including hydraulic pump and hydraulic cylinder, and voltage regulation unit and pressure maintaining unit have been arranged in parallel between the hydraulic pump and hydraulic cylinder；The voltage regulation unit includes and the sequentially connected pressure reducing valve A of hydraulic pump, electro-hydraulic reversing valve and hydraulic control one-way valve, the hydraulic control one-way valve is connected with solenoid directional control valve A and solenoid directional control valve B, the solenoid directional control valve A and solenoid directional control valve B are set side by side, the rodless cavity of the hydraulic cylinder is connect with solenoid directional control valve A, and the rod chamber of the hydraulic cylinder is connect with solenoid directional control valve B；The pressure maintaining unit includes that the solenoid directional control valve C, the solenoid directional control valve C connecting with hydraulic pump are connected with pressure reducing valve B, check valve and accumulator, and the pressure reducing valve B and check valve are set side by side.Through jaw when clamping covering, will not the too large or too small situation of affected clamping force, keep system commutation steady, pressure maintaining carried out to jaw, keeps its clamping force constant, will not influence drawing effect.
Description
Technical field
The utility model belongs to space shuttle manufacturing technology field more particularly to a kind of type voltage regulation clamps aircraft skin system
System.
Background technique
Skin part is the appearance part for constituting and maintaining Aerodynamic Configuration of Aireraft, stretch forming (referred to as pull-shaped) be it is a kind of by
The process of the cladding forming of mold, is one of the main forming mode of aircraft skin class part forming.Pull-shaped longitudinal direction is to cover
One of process form of skin stretch forming, it is main to shape the skin part that longitudinal curvature is small and cross curvature is big.Covering is vertical
To when pull-shaped technological design, bent jaw clamping is realized by the relative rotation between each sub-folder pincers in design plier groups, thus real
The curvature forming of existing covering woollen end, bent jaw parameter designing are the important steps of longitudinal pull-shaped technological design, design matter
Amount is directly related to part forming mold degree and shape quality.
It is pull-shaped to disclose a kind of aircraft skin part by Patent No. 201410072111.3, applying date 2014-03-03
Forming and machining method, it is specific as follows: 1) pull-shaped mould to be placed on the workbench of stretching machine, stretching former, part woollen is clamped；2) adjustment is drawn
Top power of the shape machine worktable top power to suitable forming；Stretching machine, stretching former is opened, workbench drives pull-shaped mould under the action of the power of lathe top
Rise；Part woollen is first bent by forming process, when part woollen all encases pull-shaped mould working surface, then stretched parts hair
Material；When pushing up power and reaching setting pressure, workbench drives the decline of pull-shaped mould, and workbench drops to when pull-shaped power being made to disappear, and stops
Decline；Jaw is unclamped, the part woollen free state after making forming is placed on pull-shaped mould；3) to the part woollen after forming
It is checked, after confirmation is qualified, is cut into part.
Above-mentioned patent in stretching machine, stretching former upper jaw by, to the next application pulling force of covering thin plate feed collet, generating covering thin plate material
Non-uniform tensile stress and elongation strain, covering thin plate material is gradually extended with pull-shaped mould binding face therewith, until pull-shaped model face is complete
Full fitting, to complete the processing of part forming.But jaw, when clamping covering, it is uncontrollable that there are jig jaw clamping forces, jaw
The fluctuating range of clamping force is larger, and clamping force is excessive, causes to be broken when pull-shaped or clamping force is too small and loosen, not clamping.
Patent No. 201410111436.8, applying date 2014-03-24 disclose a kind of improved film twin shaft drawing
Stretch testing machine electro_hydraulics loading system, including low-pressure filter, hydraulic pump, motor, check valve, shut-off valve, accumulator, electromagnetism off-load
Valve, proportional pressure control valve, pressure compensator, proportional reversing valve, servo hydraulic cylinder, pull pressure sensor, displacement sensor, mechanical folder
Tool, filter, cooler and fuel tank.Wherein, two hydraulic pumps share a fuel tank, form hydraulic time of two independent loads
Cost of manufacture and installation space is greatly saved in road.
The characteristics of above-mentioned patent is by various valves such as servo hydraulic cylinder, proportional pressure control valve, proportional reversing valves, realizes single group pressure
Force compensating device and proportional reversing valve control a servo hydraulic cylinder, it is ensured that loading synchronous and stability.But mechanical clamp exists
In fastening material drawing process, pressure drop penalty of the reversal valve in hydraulic system is one of biggish Hydraulic Elements, this
The pressure loss, from two parts, one be valve port local pressure loss, the other is spool leakage loss, clamp have
Loose phenomenon, affected pressure reduction can not achieve pressure holding function so that clamping force be made to reduce, and drawing effect is poor.
Utility model content
The utility model in order to overcome the defects of the prior art described above, proposes a kind of type voltage regulation clamping aircraft skin system
System, can jaw when clamping covering, will not the too large or too small situation of affected clamping force, clamping force accuracy height, make be
System commutation is steady；When the valve port of reversal valve, spool or other component leakage loss pressure, by accumulator to hydraulic cylinder
Hydraulic oil is provided in rodless cavity, the pressure of rodless cavity will not reduce, thus it is hydraulic steady using the pressure of jaw, it is stretched in jaw
During covering, pressure maintaining is carried out to jaw, keeps its clamping force constant, will not influence drawing effect.
To achieve the above object, the technical solution adopted in the utility model is as follows.
A kind of type voltage regulation clamps aircraft skin system, including hydraulic pump and hydraulic cylinder, it is characterised in that: the hydraulic pump and
Voltage regulation unit and pressure maintaining unit have been arranged in parallel between hydraulic cylinder；
The voltage regulation unit include with the sequentially connected pressure reducing valve A of hydraulic pump, electro-hydraulic reversing valve and hydraulic control one-way valve, it is described
Hydraulic control one-way valve is connected with solenoid directional control valve A and solenoid directional control valve B, and the solenoid directional control valve A and solenoid directional control valve B are set side by side
It sets, the rodless cavity of the hydraulic cylinder is connect with solenoid directional control valve A, and the rod chamber of the hydraulic cylinder is connect with solenoid directional control valve B；
One-way damper is mounted on the solenoid directional control valve A and solenoid directional control valve B, the one-way damper includes valve
Body is movably set with damping conductor in the valve body, and the upper end opening of the valve body is connected by one end of spring A and damping conductor,
The other end of the damping conductor is connected by the lower ending opening of spring B and valve body, is provided on connection valve body on the damping conductor
The guide hole of end opening and lower ending opening, the diameter of the guide hole are 0.6-1mm；
The pressure maintaining unit includes that the solenoid directional control valve C, the solenoid directional control valve C connecting with hydraulic pump are connected with pressure reducing valve
B, check valve and accumulator, the pressure reducing valve B and check valve are set side by side, and one end is connect with the rodless cavity of hydraulic cylinder, separately
One end is connect with accumulator.
It is described state pressure reducing valve B and check valve it is in parallel after be provided with pressure sensor A between one end and accumulator, the other end with
Pressure sensor B is provided between hydraulic cylinder.
The outlet end of the hydraulic pump is provided with overflow valve and pressure gauge.
The spring A and the equal diameter helical spring of spring B.
The damping conductor length is the one third of body length to half.
The both ends of the valve body are provided with Joining clasp, and the spring A and spring B are all connected on snap ring.
The oil inlet end of the hydraulic pump is equipped with collecting filter.
Pressure sensor is provided in the accumulator, the outlet end of the accumulator is provided with relief valve.
A kind of type voltage regulation clamping aircraft skin method, it is characterised in that: the following steps are included:
A, hydraulic pump gets hydraulic oil, after relief valve pressure regulating, sets clamping force of the hydraulic cylinder with movable clamp port as P0,
Hydraulic oil respectively enters voltage regulation unit and pressure maintaining unit by oil pipe line；
B, hydraulic oil successively passes through pressure reducing valve A, electro-hydraulic reversing valve and hydraulic control one-way valve by oil pipe line in voltage regulation unit,
Hydraulic control one-way valve connect two oil pipe lines be separately connected solenoid directional control valve A and solenoid directional control valve B, when need jaw clamp covering
When, hydraulic oil enters the rodless cavity of hydraulic cylinder by solenoid directional control valve A on an oil pipe line, push out the piston of hydraulic cylinder to
Jaw provides clamping force, while the hydraulic oil in hydraulic cylinder rod chamber is drained by solenoid directional control valve B；When needing jaw to relax
When, hydraulic oil enters the rod chamber of hydraulic cylinder by solenoid directional control valve B on another oil pipe line, inwardly pushes the piston of hydraulic cylinder
Reset relaxes jaw, while the hydraulic oil in hydraulic cylinder rodless cavity is drained by solenoid directional control valve A, solenoid directional control valve A and electricity
Magnetic reversal valve B mutually switches to hydraulic oil supply cylinder and oil extraction, and hydraulic cylinder control jaw is made to clamp or relax covering；
C, in stepb, solenoid directional control valve A is powered, and hydraulic oil enters the rodless cavity of hydraulic cylinder by solenoid directional control valve A,
At this point, the hydraulic oil in the rod chamber of hydraulic cylinder is discharged by solenoid directional control valve B, hydraulic cylinder controls jaw and clamps covering, clamps
Power is P0, when absent-mindedness, solenoid directional control valve B is powered, while solenoid directional control valve A is powered off, and hydraulic oil is entered by solenoid directional control valve B
The rod chamber of hydraulic cylinder, the hydraulic oil in hydraulic cylinder rodless cavity flow back into solenoid directional control valve A, change in solenoid directional control valve A and electromagnetism
It is instantaneous high caused by hydraulic oil in handoff procedure, solenoid directional control valve A and solenoid directional control valve B are opened and closed suddenly between valve B
Pressure, and is provided in one-way damper in solenoid directional control valve A and solenoid directional control valve B, and in Fuel injection system, hydraulic oil is from valve body
Lower port enters, and pressure instantaneously increases, and the lower end of hydraulic oil impact damping core moves up spring A and compressed, and spring A is to damping
Core generates buffer function, reduces the impact of pressure, hydraulic oil makes hydraulic oil using being drained into hydraulic cylinder rodless cavity after guide hole
Smoothly be input in hydraulic cylinder rodless cavity, to reduce the fluctuation range of pressure, hydraulic oil flow back solenoid directional control valve A when, warp
After crossing buffering and the guide hole of spring B, the fluctuation range of pressure is reduced, is also reduced when similarly hydraulic oil passes through solenoid directional control valve B
The fluctuation range of pressure；
D, while step B, the hydraulic oil in pressure maintaining unit enters in accumulator by solenoid directional control valve C, and pressure passes
Sensor A detects that the fliud flushing pressure value of accumulator is P, and the setup pressure value of pressure sensor B is P0, as P > P0, pressure reducing valve B sets
Setting pressure of the constant-pressure equal to pressure reducing valve A is equal to P0, after hydraulic cylinder, which acts on jaw, clamps covering, electro-hydraulic reversing valve is disconnected
Electricity, pressure sensor B check the pressure value P in rodless cavity0When reducing, accumulator is by check valve to hydraulic cylinder without bar
Chamber provides hydraulic oil, and accumulator constitutes constant pressure circuit by pressure reducing valve B and guarantees that the pressure for providing hydraulic oil is maintained at P0, to protect
The intracavitary pressure value of card hydraulic cylinder rod is maintained at P0, the repairing into hydraulic cylinder, to ensure cylinder pressure P0, with the dwell time
Increase, the leakage of system element, accumulator supercharging pressure P can decline, we set accumulator minimum pressure P1, work as P0< P1
When < P, pressure sensor A signalling is filled from solenoid directional control valve C to accumulator by reaching P, allows jig jaw clamping force steady always
It is scheduled on P0, so that jig jaw clamping force is constant.
Using the utility model has the advantage of.
1, buffering is played the role of to the hydraulic oil for entering solenoid directional control valve by one-way damper, load hydraulic cylinder due to
The damping action of guide hole on damping conductor, clamping force are not influenced by rodless cavity pressure oscillation, cut off liquid rapidly together with reversal valve
Pressure oil and close, damping conductor is mobile to spring cavity under the action of spring hydraulic power, compressed spring, damping conductor upper and lower end face
Active area, damper buffering traveling time be far longer than electro-hydraulic reversing valve actuation time, make electro-hydraulic reversing valve commutation when not
It is steadily commutated by the impact of load cylinder pressure, so that the fluctuating range for making hydraulic cylinder act on jig jaw clamping force is small, jaw
When clamping covering, will not the too large or too small situation of affected clamping force, clamping force accuracy is high, keep system commutation steady,
The fluctuating range of jig jaw clamping force was in ± 5 ﹪ in the past, and the fluctuating range of present jig jaw clamping force is in ± 0.5 ﹪；When reversal valve
When valve port, spool or other component leakage loss pressure, hydraulic oil, nothing are provided into the rodless cavity of hydraulic cylinder by accumulator
The pressure of rod cavity will not reduce, thus it is hydraulic steady using the pressure of jaw, during jaw stretches covering, jaw is carried out
Pressure maintaining keeps its clamping force constant, will not influence drawing effect.
2, pressure value can directly be monitored by pressure sensor, convenient for being adjusted pressure according to pressure data in time
Power.
3, after by pressure gauge convenient for observing pressure value, required pressure is being adjusted by overflow valve.
4, have the function of storing energy by helical spring.
5, by damping conductor length be body length one third to half, have enough bufferings convenient for damping conductor
Distance.
6, it is convenient for the outer end of connecting spring by snap ring, is convenient for changing spring, it is easy to maintenance.
7, sundries, colloid and the moisture in hydraulic oil are filtered out by collecting filter, convey clean hydraulic oil to system.
8, the pressure value in accumulator is detected by pressure sensor, if it exceeds pressure is by relief valve convenient for timely
Pressure release.
Detailed description of the invention
The utility model is described in further detail below in conjunction with specification drawings and specific embodiments,
In.
Fig. 1 is the schematic diagram of the utility model.
Fig. 2 is the connection schematic diagram of the utility model.
Fig. 3 is the structural schematic diagram of one-way damper in the utility model.
Marked in the figure: 1, hydraulic pump, 2, voltage regulation unit, 3, pressure maintaining unit, 21, pressure reducing valve A, 22, electro-hydraulic reversing valve, 23,
Hydraulic control one-way valve, 24, solenoid directional control valve A, 25, solenoid directional control valve B, 31, solenoid directional control valve C, 32, pressure reducing valve B, 33, check valve,
34, accumulator, 35, pressure sensor A, 36, pressure sensor B, 4, hydraulic cylinder, 5, one-way damper, 51, valve body, 52, spring
A, 53, spring B, 54, damping conductor, 55, guide hole, 6, overflow valve, 7, pressure gauge.
Specific embodiment
Embodiment 1
As shown in Figures 1 to 3, a kind of type voltage regulation clamps aircraft skin system, including hydraulic pump 1 and hydraulic cylinder 4, and feature exists
In: voltage regulation unit 2 and pressure maintaining unit 3 have been arranged in parallel between the hydraulic pump 1 and hydraulic cylinder 4；
The voltage regulation unit 2 includes and the sequentially connected pressure reducing valve A21 of hydraulic pump 1, electro-hydraulic reversing valve 22 and fluid-control one-way
Valve 23, the hydraulic control one-way valve 23 are connected with solenoid directional control valve A24 and solenoid directional control valve B25, the solenoid directional control valve A24 and electricity
Magnetic reversal valve B25 is set side by side, and the rodless cavity of the hydraulic cylinder 4 is connect with solenoid directional control valve A24, and the hydraulic cylinder 4 has bar
Chamber is connect with solenoid directional control valve B25；
One-way damper 5, the one-way damper 5 are mounted on the solenoid directional control valve A24 and solenoid directional control valve B25
Including valve body 51, damping conductor 54 is movably set in the valve body 51, the upper end opening of the valve body 51 passes through spring A52 and resistance
One end of Buddhist nun's core 54 connects, and the other end of the damping conductor 54 is connect by spring B 53 with the lower ending opening of valve body 51, the resistance
The guide hole 55 of connection 51 upper end opening of valve body and lower ending opening is provided on Buddhist nun's core 54, the diameter of the guide hole 55 is 0.6-
1mm；
The hydraulic oil for entering solenoid directional control valves by 5 pairs of one-way damper plays the role of buffering, load hydraulic cylinder 4 due to
The damping action of guide hole 55 on damping conductor 54, clamping force are not influenced by rodless cavity pressure oscillation, are cut rapidly together with reversal valve
Disconnected hydraulic oil and close, damping conductor 54 is under the action of the spring, mobile to spring cavity, compressed spring, 54 upper and lower end face of damping conductor
Active area, one-way damper 5 buffer traveling time be far longer than electro-hydraulic reversing valve actuation time, so that electro-hydraulic reversing valve 22 is existed
It is not commutated steadily by load 4 compression shock of hydraulic cylinder when commutation, so that hydraulic cylinder 4 be made to act on the fluctuation width of jig jaw clamping force
Spend it is small, jaw when clamping covering, will not the too large or too small situation of affected clamping force, clamping force accuracy is high, makes system
Commutation is steady；When the valve port of reversal valve, spool or other component leakage loss pressure, by accumulator to the nothing of hydraulic cylinder
Hydraulic oil is provided in rod cavity, the pressure of rodless cavity will not reduce, thus it is hydraulic steady using the pressure of jaw, it stretches and covers in jaw
During skin, pressure maintaining is carried out to jaw, keeps its clamping force constant, will not influence drawing effect.
Embodiment 2
As shown in Figures 1 to 3, a kind of type voltage regulation clamps aircraft skin system, including hydraulic pump 1 and hydraulic cylinder 4, and feature exists
In: voltage regulation unit 2 and pressure maintaining unit 3 have been arranged in parallel between the hydraulic pump 1 and hydraulic cylinder 4；
The voltage regulation unit 2 includes and the sequentially connected pressure reducing valve A21 of hydraulic pump 1, electro-hydraulic reversing valve 22 and fluid-control one-way
Valve 23, the hydraulic control one-way valve 23 are connected with solenoid directional control valve A24 and solenoid directional control valve B25, the solenoid directional control valve A24 and electricity
Magnetic reversal valve B25 is set side by side, and the rodless cavity of the hydraulic cylinder 4 is connect with solenoid directional control valve A24, and the hydraulic cylinder 4 has bar
Chamber is connect with solenoid directional control valve B25；
One-way damper 5, the one-way damper 5 are mounted on the solenoid directional control valve A24 and solenoid directional control valve B25
Including valve body 51, damping conductor 54 is movably set in the valve body 51, the upper end opening of the valve body 51 passes through spring A52 and resistance
One end of Buddhist nun's core 54 connects, and the other end of the damping conductor 54 is connect by spring B 53 with the lower ending opening of valve body 51, the resistance
The guide hole 55 of connection 51 upper end opening of valve body and lower ending opening is provided on Buddhist nun's core 54, the diameter of the guide hole 55 is 0.6-
1mm；
The pressure maintaining unit 3 includes the solenoid directional control valve C31 connecting with hydraulic pump 1, and the solenoid directional control valve C31 is connected with
Pressure reducing valve B32, check valve 33 and accumulator 34, the pressure reducing valve B 32 and check valve 33 are set side by side, and one end with it is hydraulic
The rodless cavity of cylinder 4 connects, and the other end is connect with accumulator 34.
It is described state 33 parallel connection of pressure reducing valve B 32 and check valve after be provided with pressure sensor between one end and accumulator 34
A35 is provided with pressure sensor B36 between the other end and hydraulic cylinder 4.
The hydraulic oil for entering solenoid directional control valves by 5 pairs of one-way damper plays the role of buffering, load hydraulic cylinder 4 due to
The damping action of guide hole 55 on damping conductor 54, clamping force are not influenced by rodless cavity pressure oscillation, are cut rapidly together with reversal valve
Disconnected hydraulic oil and close, damping conductor 54 is under the action of the spring, mobile to spring cavity, compressed spring, 54 upper and lower end face of damping conductor
Active area, one-way damper 5 buffer traveling time be far longer than electro-hydraulic reversing valve actuation time, so that electro-hydraulic reversing valve 22 is existed
It is not commutated steadily by load 4 compression shock of hydraulic cylinder when commutation, so that hydraulic cylinder 4 be made to act on the fluctuation width of jig jaw clamping force
Spend it is small, jaw when clamping covering, will not the too large or too small situation of affected clamping force, clamping force accuracy is high, makes system
Commutation is steady；When the valve port of reversal valve, spool or other component leakage loss pressure, by accumulator to the nothing of hydraulic cylinder
Hydraulic oil is provided in rod cavity, the pressure of rodless cavity will not reduce, thus it is hydraulic steady using the pressure of jaw, it stretches and covers in jaw
During skin, pressure maintaining is carried out to jaw, keeps its clamping force constant, will not influence drawing effect.
Pressure value can be directly monitored by pressure sensor, convenient for being adjusted pressure according to pressure data in time.
It is convenient for after observing pressure value by pressure gauge 7, required pressure is being adjusted by overflow valve 6.
Have the function of storing energy by helical spring.
Embodiment 3
As shown in Figures 1 to 3, a kind of type voltage regulation clamps aircraft skin system, including hydraulic pump 1 and hydraulic cylinder 4, and feature exists
In: voltage regulation unit 2 and pressure maintaining unit 3 have been arranged in parallel between the hydraulic pump 1 and hydraulic cylinder 4；
The voltage regulation unit 2 includes and the sequentially connected pressure reducing valve A21 of hydraulic pump 1, electro-hydraulic reversing valve 22 and fluid-control one-way
Valve 23, the hydraulic control one-way valve 23 are connected with solenoid directional control valve A24 and solenoid directional control valve B25, the solenoid directional control valve A24 and electricity
Magnetic reversal valve B25 is set side by side, and the rodless cavity of the hydraulic cylinder 4 is connect with solenoid directional control valve A24, and the hydraulic cylinder 4 has bar
Chamber is connect with solenoid directional control valve B25；
One-way damper 5, the one-way damper 5 are mounted on the solenoid directional control valve A24 and solenoid directional control valve B25
Including valve body 51, damping conductor 54 is movably set in the valve body 51, the upper end opening of the valve body 51 passes through spring A52 and resistance
One end of Buddhist nun's core 54 connects, and the other end of the damping conductor 54 is connect by spring B 53 with the lower ending opening of valve body 51, the resistance
The guide hole 55 of connection 51 upper end opening of valve body and lower ending opening is provided on Buddhist nun's core 54, the diameter of the guide hole 55 is 0.6-
1mm；
The diameter of the guide hole 55 is 0.6mm
The diameter of the guide hole 55 is 0.8mm；
The diameter of the guide hole 55 is 1mm.
The pressure maintaining unit 3 includes the solenoid directional control valve C31 connecting with hydraulic pump 1, and the solenoid directional control valve C31 is connected with
Pressure reducing valve B32, check valve 33 and accumulator 34, the pressure reducing valve B 32 and check valve 33 are set side by side, and one end with it is hydraulic
The rodless cavity of cylinder 4 connects, and the other end is connect with accumulator 34.
It is described state 33 parallel connection of pressure reducing valve B 32 and check valve after be provided with pressure sensor between one end and accumulator 34
A35 is provided with pressure sensor B36 between the other end and hydraulic cylinder 4.
The outlet end of the hydraulic pump 1 is provided with overflow valve 6 and pressure gauge 7.
The spring A52 and the equal diameter helical spring of spring B 53.
54 length of damping conductor is the one third of 51 length of valve body to half.
The both ends of the valve body 51 are provided with Joining clasp, and the spring A52 and spring B 53 are all connected on snap ring.
The oil inlet end of the hydraulic pump 1 is equipped with collecting filter.
Pressure sensor is provided in the accumulator 34, the outlet end of the accumulator 34 is provided with relief valve.
A kind of type voltage regulation clamping aircraft skin method, comprising the following steps:
A, hydraulic pump 1 gets hydraulic oil, after 6 pressure regulation of overflow valve, set clamping force of the hydraulic cylinder 4 with movable clamp port as
P0, hydraulic oil respectively enters voltage regulation unit 2 and pressure maintaining unit 3 by oil pipe line；
B, hydraulic oil successively passes through pressure reducing valve A21, electro-hydraulic reversing valve 22 and hydraulic control list by oil pipe line in voltage regulation unit 2
To valve 23, hydraulic control one-way valve 23 connects two oil pipe lines and is separately connected solenoid directional control valve A24 and solenoid directional control valve B25, works as needs
When jaw clamps covering, hydraulic oil enters the rodless cavity of hydraulic cylinder 4 by solenoid directional control valve A24 on an oil pipe line, pushes out
The piston of hydrodynamic cylinder pressure 4 provides clamping force to jaw, while the hydraulic oil in 4 rod chamber of hydraulic cylinder passes through solenoid directional control valve B25
Drain；When needing jaw to relax, hydraulic oil has bar by what solenoid directional control valve B25 on another oil pipe line entered hydraulic cylinder 4
Chamber inwardly pushes the piston reset of hydraulic cylinder 4 to relax jaw, while the hydraulic oil in 4 rodless cavity of hydraulic cylinder is changed by electromagnetism
Drain to valve A24, solenoid directional control valve A24 and solenoid directional control valve B25 mutually switch to 4 fuel feeding of hydraulic cylinder and oil extraction, make hydraulic cylinder 4
It controls jaw and clamps or relax covering；
C, in stepb, solenoid directional control valve A24 is powered, and hydraulic oil enters the nothing of hydraulic cylinder 4 by solenoid directional control valve A24
Rod cavity, at this point, the hydraulic oil in the rod chamber of hydraulic cylinder 4 is discharged by solenoid directional control valve B25, hydraulic cylinder 4 controls jaw and clamps
Covering, clamping force P0, when absent-mindedness, solenoid directional control valve B25 is powered, while solenoid directional control valve A24 is powered off, and hydraulic oil passes through electricity
Magnetic reversal valve B25 enters the rod chamber of hydraulic cylinder 4, and the hydraulic oil in 4 rodless cavity of hydraulic cylinder flows back into solenoid directional control valve A24,
Between solenoid directional control valve A24 and solenoid directional control valve B25 in handoff procedure, solenoid directional control valve A24 and solenoid directional control valve B25 are opened suddenly
It opens and closes, instantaneous high pressure caused by hydraulic oil, and unidirectional damping is provided in solenoid directional control valve A24 and solenoid directional control valve B25
In device 5, in Fuel injection system, hydraulic oil enters from the lower port of valve body 51, and pressure instantaneously increases, hydraulic oil impact damping core 54
Lower end move up spring A52 and compressed, spring A52 generates buffer function to damping conductor 54, reduces the impact of pressure, hydraulic
Oil is input to hydraulic oil smoothly in 4 rodless cavity of hydraulic cylinder using being drained into 4 rodless cavity of hydraulic cylinder after guide hole 55, from
And reduce the fluctuation range of pressure, hydraulic oil flow back solenoid directional control valve A24 when, after the buffering of spring B 53 and guide hole, reduce
The fluctuation range of pressure also reduces the fluctuation range of pressure when similarly hydraulic oil passes through solenoid directional control valve B25；
D, while step B, the hydraulic oil in pressure maintaining unit 3 enters in accumulator 34 by solenoid directional control valve C31, presses
Force snesor A35 detects that the fliud flushing pressure value of accumulator 34 is P, and the setup pressure value of pressure sensor B36 is P0, as P >
P0, setting pressure of the pressure reducing valve B32 setting pressure equal to pressure reducing valve A 21 is equal to P0, covering is clamped when hydraulic cylinder 4 acts on jaw
Afterwards, electro-hydraulic reversing valve 22 powers off, and pressure sensor B36 checks the pressure value P in rodless cavity0When reducing, accumulator 34 is logical
It crosses check valve 33 and provides hydraulic oil to the rodless cavity of hydraulic cylinder 4, accumulator 34 constitutes constant pressure circuit by pressure reducing valve B32 and guarantees to mention
P is maintained at for the pressure of hydraulic oil0, to guarantee that the pressure value in 4 rod cavity of hydraulic cylinder is maintained at P0, the repairing into hydraulic cylinder 4,
To ensure 4 pressure P0 of hydraulic cylinder, with the increase of dwell time, the leakage of system element, 34 supercharging pressure P of accumulator can under
Drop, we set accumulator minimum pressure P1, work as P0< P1When < P, pressure sensor A35 signal from solenoid directional control valve C31 to
Accumulator 34 is filled by reaching P, stablizes jig jaw clamping force in P0 always, so that jig jaw clamping force is constant.
The hydraulic oil for entering solenoid directional control valves by 5 pairs of one-way damper plays the role of buffering, load hydraulic cylinder 4 due to
The damping action of guide hole 55 on damping conductor 54, clamping force are not influenced by rodless cavity pressure oscillation, are cut rapidly together with reversal valve
Disconnected hydraulic oil and close, damping conductor 54 is under the action of the spring, mobile to spring cavity, compressed spring, 54 upper and lower end face of damping conductor
Active area, one-way damper 5 buffer traveling time be far longer than electro-hydraulic reversing valve actuation time, so that electro-hydraulic reversing valve 22 is existed
It is not commutated steadily by load 4 compression shock of hydraulic cylinder when commutation, so that hydraulic cylinder 4 be made to act on the fluctuation width of jig jaw clamping force
Spend it is small, jaw when clamping covering, will not the too large or too small situation of affected clamping force, clamping force accuracy is high, makes system
Commutation is steady；When the valve port of reversal valve, spool or other component leakage loss pressure, by accumulator to the nothing of hydraulic cylinder
Hydraulic oil is provided in rod cavity, the pressure of rodless cavity will not reduce, thus it is hydraulic steady using the pressure of jaw, it stretches and covers in jaw
During skin, pressure maintaining is carried out to jaw, keeps its clamping force constant, will not influence drawing effect.
Pressure value can be directly monitored by pressure sensor, convenient for being adjusted pressure according to pressure data in time.
It is convenient for after observing pressure value by pressure gauge 7, required pressure is being adjusted by overflow valve 6.
Have the function of storing energy by helical spring.
By 54 length of damping conductor be 51 length of valve body one third arrive half, convenient for damping conductor have it is enough delay
Rush distance.
It is convenient for the outer end of connecting spring by snap ring, is convenient for changing spring, it is easy to maintenance.
Sundries, colloid and the moisture in hydraulic oil are filtered out by collecting filter, convey clean hydraulic oil to system.
The pressure value in accumulator 34 is detected by pressure sensor, if it exceeds pressure is by relief valve convenient for timely
Pressure release.
In Stretch Forming Processes of Aircraft Skin, in order to keep mold accurate, it is desirable that workbench is stablized in given position, and keeps
Pressure is constant, for covering reliable clamping, it is desirable that jaw clamping pressure is constant, and range of pressure fluctuations is small.
Skin drawing equipment used at present, such as ML-2 original hydraulic system, jig jaw clamping force is excessive, is easy to crush illiteracy
Skin, the decline of pressure caused by commutating, jaw and not clamping covering, workbench is most likely pressed when pincers beam is pull-shaped, influences covering production
Efficiency and quality.
The hydraulic oil that hydraulic pump is got sets jaw clamping pressure as P after relief valve pressure regulating0, pressure oil changes through electro-hydraulic
The rodless cavity for entering compression hydraulic cylinder to valve, hydraulic control one-way valve, clamps jaw, and in use, there are jaws for this system
Clamping force is uncontrollable, and clamping force is excessive, causes to be broken when pull-shaped or clamping force is too small and loosen, not clamping, workbench is most likely
Pressure, analyze reason, pressure oscillation and cause jig jaw clamping force and bench top lift variation to have following several situations:
1, the left electromagnet of electro-hydraulic reversing valve is powered, and takes system DFF Direct Fuel Feed pressure maintaining, at this moment the pressure of hydraulic cylinder rodless cavity
Stablize in P0, when clamping beam oil cylinder or workbench cylinder action, system pressure can fluctuate widely, at this point, it is pull-shaped no matter to clamp beam
Or workbench is pull-shaped, and clamp has loose phenomenon, causes skin drawing difficult, because system pressure fluctuation is too big, accumulator is mended
Press momentary action unobvious.
2, in order to solve above this problem, system devises hydraulic control one-way valve and adds accumulator pressure dwelling loop, and hydraulic cylinder reaches
To clamping pressure P0, electro-hydraulic reversing valve left electromagnet power-off carries out pressure maintaining by hydraulic control one-way valve, at this point, clamping cylinder and workbench
Oil cylinder is not by system pressure influence of fluctuations, and still, electro-hydraulic reversing valve, the reversing impact in commutation makes wink in clamping cylinder system
When pressure peak pressure can reach 3 ~ 4 P0, can make jaw instantaneous pressure increase, damage the covering at jaw, in pull-shaped mistake
It is broken in journey, workbench oil cylinder piston is relatively large in diameter, and workbench weight is big, and hydraulic control oil stream amount is big, electro-hydraulic reversing valve
Reversing impact is big, and pressure oscillation is also larger, so leakage of vibration just causes oil cylinder pressure holding effect poor.
3, in the spool of electro-hydraulic reversing valve and the closing process of valve port, there is a pressure loss △ P, so, after commutation, it is
Compression hydraulic cylinder rodless cavity pressure is P0- Δ P when system is static, is less than former clamping force P0It is unreliable to make to clamp.Under bench top power
Drop.
The hydraulic oil that hydraulic pump 1 is got, after 6 set pressure P of overflow valve, through pressure reducing valve A21, electro-hydraulic reversing valve 22, liquid
Control check valve 23, one-way damper 5, into jaw clamping cylinder or the rodless cavity of workbench hydraulic cylinder 4, simultaneously, pressure oil is through electricity
Magnetic reversal valve C 31 is oil-filled to accumulator 34, and when just starting, in order to reduce reversing impact, system uses band one-way damper 5
Solenoid directional control valve A24 and solenoid directional control valve B25, but after commutating period increases, reversing impact has certain reduction, but liquid after commutating
Pressure, the decline of 4 pressure is larger, in order to solve this problem, has designed and developed circuit unidirectional damping, and 5, reduce reversing impact and reduction
The pressure loss caused by commutating, pressure drop penalty of the reversal valve in hydraulic system is one of biggish Hydraulic Elements, this
The pressure loss, from two parts, one be valve port local pressure loss, the other is spool leakage loss, in order to make
Jaw pressure maintaining, system are mounted with hydraulic control one-way valve 23, hydraulic control one-way valve 23 between one-way damper 5 and electro-hydraulic reversing valve 22
In commutation process, since the hydraulic control one-way valve 23 of 4 rod chamber of hydraulic cylinder is in the closing process of solenoid directional control valve A/B, if
There is no the damping action of one-way damper 5, by rodless cavity pressure influence also in opening state, make solenoid directional control valve A/B to
When completion, pressure maintaining actual pressure is declined, after installing one-way damper 5, due to the effect hydraulic control one-way valve of one-way damper 5
The pressure of 23 control chamber is not influenced by rodless cavity pressure oscillation, the rapid cut-out pressure oil together with solenoid directional control valve A/B and
It closes, makes system pressure maintaining action process pressure loss very little.
In order to keep jig jaw clamping force constant, constant pressure pressure dwelling loop is devised, by solenoid directional control valve C31, pressure reducing valve B32, list
The constant pressure pressure dwelling loop formed to valve 33, pressure sensor A35, pressure sensor B36, accumulator 34, passes through from system pressure P
Pressure reducing valve A21(set pressure P0), electro-hydraulic reversing valve 22, hydraulic control one-way valve 23, one-way damper 5 enter hydraulic cylinder 4 without bar
Chamber, pressure sensor B36 sets pressure P at this time0, simultaneity factor pressure P is by solenoid directional control valve C31, to 34 filling liquid of accumulator,
Supercharging pressure is set as P, as P > P0, setting pressure of the pressure reducing valve B32 setting pressure equal to pressure reducing valve A21 is equal to P0Work as clamping
After oil cylinder clamps covering, electro-hydraulic reversing valve 22 is powered off, and system pressure maintaining is returned using the constant pressure that accumulator 34 and pressure reducing valve B32 are constituted
Road, to 4 repairing of hydraulic cylinder, to ensure that 4 rodless cavity internal pressure power of hydraulic cylinder keeps P0, with the increase of dwell time, system element
Leakage, 34 supercharging pressure P of accumulator can decline, we set 34 device minimum pressure P of accumulation of energy1, P0< P1< P is less than when pressure
P1When, pressure sensor A35, signalling is filled from solenoid directional control valve C31 to accumulator 34 by reaching P, so, jig jaw clamping force can
To stablize in P0, jig jaw clamping force is constant, to meet skin drawing process requirement.
One-way damper 5 is made of valve body 51, spring A52, spring B 54 and 54 main component of damping conductor, when electro-hydraulic commutation
The left electromagnet of valve 22 is powered, and damper solenoid valves, hydraulic oil enters 4 cavity of resorption of hydraulic cylinder, clamping pressure P0, changed when electro-hydraulic
When switching to valve 22, before left electromagnet power-off, the electricity of damper solenoid directional control valve A24 and solenoid directional control valve B25 is first broken, liquid is made
Separated between cylinder pressure 4 and electro-hydraulic reversing valve 22 by one-way damper 5, when electro-hydraulic reversing valve 22 switches, closed suddenly by valve port,
Caused by instantaneous high pressure, hydraulic cylinder 4 and electro-hydraulic reversing valve 22 are separated by one-way damper 5, at this point, one-way damper 5 with
The pressure of electro-hydraulic reversing valve 22 sharply declines, and loads hydraulic cylinder 4 due to the damping action of guide hole 55 on damping conductor 54, under pressure
Drop is smaller, and damping conductor 54 is between spring A52 and hydraulic coupling, under spring A52 and action of hydraulic force, moves to the epicoele of valve body 51
Dynamic, compressed spring A52 reasonably selects the K of spring A52, the K of spring B, damping conductor about 54 active area A1, A2, can calculate
Damper actuation time out, this time are far longer than electro-hydraulic commutation, 22 actuation times, make electro-hydraulic reversing valve 22 in commutation not by
It loads 4 compression shock of hydraulic cylinder and steadily commutates, keep system commutation steady.
The clamping cylinder of hydraulic cylinder 4 or jaw in this system, clamping cylinder clamp covering, and this system for jaw
In pressure maintaining unit 3 can be used for the hydraulic cylinder 4 of workbench lower end in stretching device, hydraulic cylinder 4 drives in workbench lower end
It when pull-shaped mould rises, avoids pressure decline that workbench is caused to glide, the top power of workbench is made to keep playing always without reducing
The effect of pressure maintaining.
The specific embodiment of the application above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
The limitation to the application protection scope therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, under the premise of not departing from technical scheme design, various modifications and improvements can be made, these belong to this
The protection scope of application.
Claims (6)
1. a kind of type voltage regulation clamps aircraft skin system, including hydraulic pump (1) and hydraulic cylinder (4), it is characterised in that: described hydraulic
Voltage regulation unit (2) and pressure maintaining unit (3) have been arranged in parallel between pump (1) and hydraulic cylinder (4)；
The voltage regulation unit (2) includes and hydraulic pump (1) sequentially connected pressure reducing valve A(21), electro-hydraulic reversing valve (22) and hydraulic control
Check valve (23), the hydraulic control one-way valve (23) are connected with solenoid directional control valve A(24) and solenoid directional control valve B(25), the electromagnetism
Reversal valve A(24) and solenoid directional control valve B(25) be set side by side, the rodless cavity and solenoid directional control valve A(24 of the hydraulic cylinder (4)) even
It connects, the rod chamber of the hydraulic cylinder (4) is connect with solenoid directional control valve B(25)；
The solenoid directional control valve A(24) and solenoid directional control valve B(25) on be mounted on one-way damper (5), the unidirectional damping
Device (5) includes valve body (51), is movably set with damping conductor (54) in the valve body (51), and the upper end opening of the valve body (51) is logical
Cross spring A(52) it is connect with one end of damping conductor (54), the other end of the damping conductor (54) passes through spring B (53) and valve body
(51) lower ending opening connects, and the guide hole of connection valve body (51) upper end opening and lower ending opening is provided on the damping conductor (54)
(55), the diameter of the guide hole (55) is 0.6-1mm；
The pressure maintaining unit (3) includes the solenoid directional control valve C(31 connecting with hydraulic pump (1)), the solenoid directional control valve C(31) even
Be connected to pressure reducing valve B(32), check valve (33) and accumulator (34), the pressure reducing valve B (32) and check valve (33) be set side by side,
And one end is connect with the rodless cavity of hydraulic cylinder (4), the other end is connect with accumulator (34).
2. a kind of type voltage regulation according to claim 1 clamps aircraft skin system, it is characterised in that: described to state pressure reducing valve B
(32) and check valve (33) it is in parallel after be provided with pressure sensor A(35 between one end and accumulator (34)), the other end with it is hydraulic
Cylinder is provided with pressure sensor B(36 between (4)).
3. a kind of type voltage regulation according to claim 1 clamps aircraft skin system, it is characterised in that: the hydraulic pump (1)
Outlet end be provided with overflow valve (6) and pressure gauge (7).
4. a kind of type voltage regulation according to claim 1 clamps aircraft skin system, it is characterised in that: the spring A(52)
With spring B (53) diameter helical spring.
5. a kind of type voltage regulation according to claim 1 clamps aircraft skin system, it is characterised in that: the hydraulic pump
(1) oil inlet end is equipped with collecting filter.
6. a kind of type voltage regulation according to claim 1 clamps aircraft skin system, it is characterised in that: the accumulator (34)
It is inside provided with pressure sensor, the outlet end of the accumulator (34) is provided with relief valve.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920005716.9U CN209430505U (en) | 2019-01-03 | 2019-01-03 | A kind of type voltage regulation clamping aircraft skin system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109611385A (en) * | 2019-01-03 | 2019-04-12 | 德阳元亨机械制造有限公司 | A kind of type voltage regulation clamping aircraft skin system and method |
| CN111720389A (en) * | 2020-07-06 | 2020-09-29 | 长沙理工大学 | Combined hydraulic potential energy regeneration system |
-
2019
- 2019-01-03 CN CN201920005716.9U patent/CN209430505U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109611385A (en) * | 2019-01-03 | 2019-04-12 | 德阳元亨机械制造有限公司 | A kind of type voltage regulation clamping aircraft skin system and method |
| CN109611385B (en) * | 2019-01-03 | 2023-11-24 | 德阳元亨机械制造有限公司 | Pressure-stabilizing type aircraft skin clamping system and method |
| CN111720389A (en) * | 2020-07-06 | 2020-09-29 | 长沙理工大学 | Combined hydraulic potential energy regeneration system |
| CN111720389B (en) * | 2020-07-06 | 2022-09-06 | 长沙理工大学 | Combined hydraulic potential energy regeneration system |
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