CN209428169U - A kind of MVR concentration and evaporation system - Google Patents

A kind of MVR concentration and evaporation system Download PDF

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Publication number
CN209428169U
CN209428169U CN201822157349.2U CN201822157349U CN209428169U CN 209428169 U CN209428169 U CN 209428169U CN 201822157349 U CN201822157349 U CN 201822157349U CN 209428169 U CN209428169 U CN 209428169U
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China
Prior art keywords
pipeline
evaporator
tank
preheater
outlet
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Expired - Fee Related
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CN201822157349.2U
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Chinese (zh)
Inventor
沈海清
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NANTONG HONG YANG CHEMICAL CO Ltd
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NANTONG HONG YANG CHEMICAL CO Ltd
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Priority to CN201822157349.2U priority Critical patent/CN209428169U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a kind of MVR concentration and evaporation system, including head tank, raw material pump is provided on the discharge pipe of head tank;Head tank is pumped by raw material to be connected with level-one preheater;Level-one preheater is connected by second level preheater with evaporator;The outlet end of evaporator is connected by pipeline with the liquid feeding end of waste liquid tank;The high-temperature condensation water of waste liquid tank is back to circulating and evaporating in level-one preheater by pipeline;The discharge end of evaporator is connected with crystallizer is separated;Separation crystallizer is connected by forced circulation pump with evaporator;The top outlet side of separation crystallizer is connected by pipeline with the inlet end of vapour compression machine;The discharge end of separation crystallizer is connected with centrifuge;The outlet end of centrifuge is connected by pipeline with the liquid feeding end of concentration tank.The utility model not only alleviates the load of vapour compression machine, but also reduces the operation power consumption of vapour compression machine, to reduce the whole energy consumption of MVR system, has wide applicability.

Description

A kind of MVR concentration and evaporation system
Technical field
The utility model relates to a kind of vapo(u)rization system more particularly to a kind of MVR concentration and evaporation systems.
Background technique
Waste component is complicated in the industries such as petroleum, chemical industry, pharmacy, plating, enormous amount, although using biochemistry, electrodialysis, Most of water body qualified discharge can be achieved after the methods of reverse osmosis processing, but part high-concentration hardly-degradable Industrial Wastewater Treatment is still It is technological difficulties, it is comparatively ideal technical method that inorganic salts in waste water, which are separated removal, using the method for evaporative crystallization.Traditional There is the problems such as energy consumption is high, the device is complicated, cost for wastewater treatment is high in reaction kettle, single effect evaporation, multi-effect evaporation system etc., utilize MVR technical treatment high-concentration hardly-degradable waste water is technique direction.Traditional MVR system only includes evaporator, separator, vapor Compressor and other ancillary equipments.When high slat-containing wastewater is concentrated into nearly saturation, often there is part in existing MVR device separator Inorganic salts crystallization, causes heat exchanger or line clogging, influences system effectiveness and reliability.
MVR (mechanical steam recompression technology) is that secondary steam is carried out recompression by mechanical vapor compressor to mention High enthalpy, the heat source being then concentrated as weak solution in evaporator.But MVR system in the prior art has the disadvantage in that The secondary steam separated from vapour liquid separator is compressed and improves its enthalpy by vapour compression machine needs.Vapour compression machine is inhaled When port and larger exhaust outlet steam temperature rise, the overload of compressor will lead to, and keep vapour compression machine operation power consumption high, MVR system integrally consumes energy height.
Utility model content
In order to solve shortcoming present in above-mentioned technology, the utility model provides a kind of MVR concentration and evaporation system.
In order to solve the above technical problems, the technical solution adopted in the utility model is: a kind of MVR concentration and evaporation system, Including head tank, it further includes vapour compression machine, vapour liquid separator;Raw material pump is provided on the discharge pipe of head tank;Raw material Tank is pumped by raw material to be connected with level-one preheater;Level-one preheater is connected by second level preheater with evaporator;Evaporator Outlet end be connected by pipeline with the liquid feeding end of waste liquid tank;It is pre- that the high-temperature condensation water of waste liquid tank by pipeline is back to level-one Circulating and evaporating in hot device;The steam output end of waste liquid tank is connected with the admission end of condenser;Condenser passes through pipeline and vacuum pump set It is connected;The liquid outlet of waste liquid tank is connected with the water inlet of water circulating pump;
The discharge end of evaporator is connected with crystallizer is separated;Separation crystallizer is connected by forced circulation pump with evaporator It connects;The top outlet side of separation crystallizer is connected by pipeline with the inlet end of vapour compression machine;Vapour compression machine passes through vapour Liquid/gas separator is connected with evaporator;
The discharge end of separation crystallizer is connected with centrifuge;Crystal salt is discharged in the discharge end of centrifuge;Centrifuge goes out Liquid end is connected by pipeline with the liquid feeding end of concentration tank;The outlet of concentration tank is connected by pipeline with the feed inlet of head tank It connects.
The isolated secondary steam of separation crystallizer enters evaporation by vapour liquid separator after vapour compression machine is pressurized Device.
It is provided on the connecting pipe of centrifuge and concentration tank by the concentrated water valve of concentrating spent liquor discharge system.
Condenser is connected by condensate water pot with vacuum pump set;Condensate water pot is connected with the condensed water that condensed water is discharged Pump;The outlet pipeline of condensate pump is equipped with outlet valve;Vacuum pump set is connected at the top of condensate water pot;The outlet of vacuum pump set with Atmosphere communicates.
The utility model not only alleviates the load of vapour compression machine, but also reduces the operation power consumption of vapour compression machine, To reduce the whole energy consumption of MVR system, there is wide applicability.
Detailed description of the invention
Fig. 1 is that the overall structure of the utility model connects block diagram.
Specific embodiment
Utility model will be further described in detail below with reference to the attached drawings and specific embodiments.
A kind of MVR concentration and evaporation system as shown in Figure 1, including head tank, it further includes vapour compression machine, vapor-liquid separation Device;Raw material pump is provided on the discharge pipe of head tank;Head tank is pumped by raw material to be connected with level-one preheater;Level-one preheating Device is connected by second level preheater with evaporator;The outlet end of evaporator is connected by pipeline with the liquid feeding end of waste liquid tank; The high-temperature condensation water of waste liquid tank is back to circulating and evaporating in level-one preheater by pipeline;The steam output end of waste liquid tank and condenser Admission end is connected;Condenser is connected by pipeline with vacuum pump set;The liquid outlet of waste liquid tank and the water inlet of water circulating pump It is connected;
The discharge end of evaporator is connected with crystallizer is separated;Using forced-circulation evaporator, there is heat transfer coefficient height, steam The advantages that sending out big intensity, reduction knot wall and plugging is particularly suitable for generating the material of crystal in evaporation process;Separate crystallizer point Enter evaporator by vapour liquid separator after vapour compression machine is pressurized from obtained secondary steam.Separation crystallizer passes through pressure Circulating pump is connected with evaporator;Using pump self-circulation system, crystal and mother liquor moment is made to keep circulation, avoid crystal settling stifled Pipe.Separation crystallizer is connected with the forced circulation pump for being pumped to concentrating spent liquor again and being evaporated in evaporator.Discharging uses Separator increases discharging crystalline content, most of crystal is obtained after separation, and mother liquor reflux is few, the thermal energy that needs to consume again It is few, it is especially energy saving.
The top outlet side of separation crystallizer is connected by pipeline with the inlet end of vapour compression machine;Vapour compression machine is logical Vapour liquid separator is crossed to be connected with evaporator;Vapour compression machine, which leads to plus sends out on the exhaust pipe of device, is provided with bypass high-temperature steam Pipeline, bypass high temperature steam pipeline are equipped with steam valve.
The discharge end of separation crystallizer is connected with centrifuge;Crystal salt is discharged in the discharge end of centrifuge;Centrifuge goes out Liquid end is connected by pipeline with the liquid feeding end of concentration tank;The outlet of concentration tank is connected by pipeline with the feed inlet of head tank It connects.It is provided on the connecting pipe of centrifuge and concentration tank by the concentrated water valve of concentrating spent liquor discharge system.Evaporator, preheater and Condenser tube plate is all made of integral tubesheet, extends the service life of equipment.
Condenser is connected by condensate water pot with vacuum pump set;Condensate water pot is connected with the condensed water that condensed water is discharged Pump;The outlet pipeline of condensate pump is equipped with outlet valve;Vacuum pump set is connected at the top of condensate water pot;The outlet of vacuum pump set with Atmosphere communicates.
The process flow of the utility model are as follows: raw material recycles condensate liquid by preheater by raw material pump from head tank and shows Heat,
The waste water come out from head tank enters level-one preheater by raw material pump;Waste water successively passes through level-one preheater, two Enter evaporator after grade preheater preheating heating;Solution passes through the bottom for dropping to evaporator in vaporization chamber, then passes through steam Compressor is pumped into plate heat exchanger heating;Secondary steam in evaporator and separation crystallizer is moved upwards into both vapor compression Machine, Returning evaporimeter shell side discharges latent heat after secondary steam is compressed to technological design temperature by vapour compression machine, and condensed water enters In lime set collecting tank, the concentrate after evaporation enters separation crystallizer evaporative crystallization;The outlet end of evaporator is by pipeline and gives up The liquid feeding end of flow container is connected;High-temperature condensation water in waste liquid tank is back to circulating and evaporating in level-one preheater by pipeline;It is useless High-temperature steam in flow container enters condenser condensation, and condensed water is discharged condensate water pot by condensate pump;It is useless in waste liquid tank Water is discharged by water circulating pump;Liquid-vapor mixture in evaporator enters separation crystallizer, separation crystallizer point by outlet end Enter evaporator by vapour liquid separator after vapour compression machine is pressurized from obtained secondary steam;Separate crystallizer and evaporator Between pass through forced circulation pump circulating liquid;The isolated solidliquid mixture of separation crystallizer is crystallized by centrifuge Salt, isolated waste liquid enter concentration tank;Liquid in concentration tank enters head tank through feed pump.
The working principle of the utility model are as follows: the secondary steam come out from evaporator passes through the compression of vapour compression machine, pressure Power and temperature increase, and heat content increases therewith, and the heating room for being sent to evaporator makes as the i.e. raw steam of heating steam source With, so that feed liquid is maintained evaporating state, and heat steam and transfer heat to material itself and be condensed into water, in this way, to discard originally Steam be just fully utilized, recycled latent heat, and improve the thermal efficiency.Its course of work is low-grade steam warp Compressor compresses, temperature, pressure improve, and heat content increases, and condenses subsequently into condenser, to make full use of latent heat of the steam.
The utility model is discharged using separator, increases discharging crystalline content, and most of crystal, mother liquor are obtained after separation Reflux less, the thermal energy that needs to consume again it is few, it is especially energy saving;Not only occupied area is small, is not limited by setting occasion, Er Qiecao Make convenient for management, it is easy to accomplish automation;Using automatic Control Systems of Liquids Height, automatic feed, condensed water automatic-discharging;Using pump Self-circulation system makes crystal and mother liquor moment keep circulation, avoid crystal settling plugging, can be widely applied to each Waste water concentrating and steams Hair system.
Above embodiment is not limitations of the present invention, and the utility model is also not limited to the example above, The variations, modifications, additions or substitutions that those skilled in the art are made within the scope of the technical solution of the utility model, Also the protection scope of the utility model is belonged to.

Claims (4)

1. a kind of MVR concentration and evaporation system, including head tank, it is characterised in that: it further includes vapour compression machine, vapor-liquid separation Device;Raw material pump is provided on the discharge pipe of the head tank;Head tank is pumped by raw material to be connected with level-one preheater;It is described Level-one preheater is connected by second level preheater with evaporator;The outlet end of the evaporator by pipeline and waste liquid tank into Liquid end is connected;The high-temperature condensation water of the waste liquid tank is back to circulating and evaporating in level-one preheater by pipeline;Waste liquid tank Steam output end is connected with the admission end of condenser;The condenser is connected by pipeline with vacuum pump set;Waste liquid tank goes out liquid Mouth is connected with the water inlet of water circulating pump;
The discharge end of the evaporator is connected with crystallizer is separated;The separation crystallizer passes through forced circulation pump and evaporator It is connected;The top outlet side of separation crystallizer is connected by pipeline with the inlet end of vapour compression machine;The both vapor compression Machine is connected by vapour liquid separator with evaporator;
The discharge end of the separation crystallizer is connected with centrifuge;Crystal salt is discharged in the discharge end of the centrifuge;Centrifuge Outlet end be connected by pipeline with the liquid feeding end of concentration tank;The outlet of the concentration tank passes through the charging of pipeline and head tank Mouth is connected.
2. MVR concentration and evaporation system according to claim 1, it is characterised in that: the separation crystallizer is isolated Secondary steam enters evaporator by vapour liquid separator after vapour compression machine is pressurized.
3. MVR concentration and evaporation system according to claim 2, it is characterised in that: the connection of the centrifuge and concentration tank It is provided on pipeline by the concentrated water valve of concentrating spent liquor discharge system.
4. MVR concentration and evaporation system according to claim 3, it is characterised in that: the condenser by condensate water pot with Vacuum pump set is connected;The condensate water pot is connected with the condensate pump that condensed water is discharged;The outlet pipe of the condensate pump Road is equipped with outlet valve;Vacuum pump set is connected at the top of the condensate water pot;The outlet of the vacuum pump set is communicated with atmosphere.
CN201822157349.2U 2018-12-21 2018-12-21 A kind of MVR concentration and evaporation system Expired - Fee Related CN209428169U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822157349.2U CN209428169U (en) 2018-12-21 2018-12-21 A kind of MVR concentration and evaporation system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822157349.2U CN209428169U (en) 2018-12-21 2018-12-21 A kind of MVR concentration and evaporation system

Publications (1)

Publication Number Publication Date
CN209428169U true CN209428169U (en) 2019-09-24

Family

ID=67972767

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201822157349.2U Expired - Fee Related CN209428169U (en) 2018-12-21 2018-12-21 A kind of MVR concentration and evaporation system

Country Status (1)

Country Link
CN (1) CN209428169U (en)

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20190924

Termination date: 20211221