CN209427895U - A kind of pipe robot rope winder - Google Patents

A kind of pipe robot rope winder Download PDF

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Publication number
CN209427895U
CN209427895U CN201822172197.3U CN201822172197U CN209427895U CN 209427895 U CN209427895 U CN 209427895U CN 201822172197 U CN201822172197 U CN 201822172197U CN 209427895 U CN209427895 U CN 209427895U
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China
Prior art keywords
cable
pipe robot
reel
support
idler wheel
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Active
Application number
CN201822172197.3U
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Chinese (zh)
Inventor
娄保东
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Nanjing Pipe Intelligent Technology Co Ltd
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Nanjing Pipe Intelligent Technology Co Ltd
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Priority to CN201822172197.3U priority Critical patent/CN209427895U/en
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Abstract

The utility model discloses a kind of pipe robot rope winders, including first support and the cable rolling-up mechanism being arranged in first support, the rolling-up mechanism includes first motor, the reel for winding cable, and meter counter, the spool rotation of first motor driving reel are wound or are unreeled cable.When carrying out pipe detection, pipe robot main structure is put into pipeline to be detected, pipe robot main structure and upper machine support are by cable connection, and for controller by being communicated between cable and pipe robot main structure, battery is that controller and pipe robot main structure are powered.Pipe robot main structure is during pipeline advance, controller controls first motor work, driving spool turns are unreeled, first motor rotates backward driving spool turns and carries out winding cable after detection, operation is very easy, efficiently, manpower is saved, and is not easy disorder cable or breaks cable.

Description

A kind of pipe robot rope winder
Technical field
The present invention relates to a kind of pipe robot rope winders.
Background technique
Municipal pipeline environment very severe is easy to happen corrosion and fatigue and destroys or make latent inside pipeline after long-time service Cause leakage accident etc., especially water class pipeline at breakage in development of defects, is also easy to the accidents such as blocking.Therefore the pipe of pipeline Interior detection, dredging are a highly important practical engineerings, and detection in pipe at present is removed contamination mostly also using manually being operated, It is limited by factors such as line size, bad environments, causes great work intensity, working efficiency low, be based on the problem, occur at present Pipe robot.But the winding of the cable of existing pipe robot manually pulls, and it is troublesome in poeration, it is easy disorder cable, difficult arrangement, And it is easy to break on cable.
Summary of the invention
The purpose of the present invention is to provide a kind of pipe robot rope winders, solve the cable winding of existing pipe robot Manually pull, it is troublesome in poeration, it is easy disorder cable, difficult arrangement, and be easy the technical issues of breaking cable.
In order to solve the above-mentioned technical problem the present invention, adopts the following technical scheme that
A kind of pipe robot rope winder, including first support and the cable rolling-up mechanism being arranged in first support, institute Stating rolling-up mechanism includes first motor, reel and meter counter for winding cable, and first motor drives the spool of reel to turn It is dynamic to be wound or unreeled cable;Cable one end is connect with pipe robot main structure, and the spool of the other end and reel is solid It is connect after fixed with the controller of host computer;Cable is used for connecting pipe robot body structure and host computer, is communicated and is supplied Electricity and pipe robot main structure.
When carrying out pipe detection, pipe robot main structure is put into pipeline to be detected, pipe robot main body knot Structure and upper machine support are by cable connection, and controller between cable and pipe robot main structure by being communicated, electricity Pond is that controller and pipe robot main structure are powered.Pipe robot main structure is during pipeline advance, controller First motor work is controlled, driving spool turns are unreeled, and first motor rotates backward driving spool turns after detection Winding cable is carried out, operation is very easy, efficiently, saves manpower, and be not easy disorder cable or break cable.
It is further improved, the shaft of the reel is rotatably arranged in first support by bearing, and fixation is arranged on spool There is the first synchronizing wheel, the second synchronizing wheel is provided on first motor output shaft, the first synchronizing wheel passes through synchronous with the second synchronizing wheel Band connection;The bearing block of installation bearing is removably mounted in first support, be adjusted between first motor and reel away from From, strong applicability, and it is convenient for disassembly and assembly.
It is further improved, further includes conductor rope mechanism, the conductor rope mechanism includes the second motor, lead screw and sliding block, the second electricity Machine is fixed in first support, and the output shaft of the second motor is connected by one end of shaft coupling and lead screw, and the both ends of lead screw pass through Bearing and first support are rotatablely connected, and the shaft of lead screw and reel is arranged in parallel;Sliding block is set on lead screw, and and threads of lead screw Connection.
The meter counter is fixed on sliding block, and meter counter includes second support, encoder, and is rotatably arranged on The shaft of the first idler wheel, the second idler wheel on two brackets, the shaft of encoder and the second idler wheel is connected, the outer peripheral surface of the first idler wheel On open up fluted, rubber layer is coated on the outer peripheral surface of the second idler wheel, cable is passed through between the first idler wheel, the second idler wheel, Cable is fastened in groove, and the periphery face contact on the surface of cable and the first idler wheel, the second idler wheel, passes through setting groove and rubber Glue-line prevents that slipping phenomenon occurs between cable and the first idler wheel, the second idler wheel, improves the precision of meter counter.
There are two limit switches, two limit switches to be located at the both ends of lead screw for setting in the first support, and two Limit switch is corresponding with the both ends of reel.It is electrically connected between second motor and limit switch and controller.
In winding cable process, the rotation of the second motor driven screw rod, the mistake moved with movable slider and meter counter along screw rod Cheng Zhong, the other end of the one end of cable with the movement of meter counter from the one ends wound of reel to reel, sliding block collide correspondence After the limit switch of side, controller controls the second motor and rotates backward, and band movable slider and meter counter are along screw rod to another sidesway Dynamic, the other end of one end by cable from the one ends wound of reel to reel guarantees that cable uniformly, is successively wrapped on reel, Prevent disorder cable from influencing to unreel next time.
It is further improved, the second support includes the first vertical plate and the second vertical plate being fixed on sliding block, the first vertical plate It is arranged in parallel with the second vertical plate, and the first idler wheel and the second idler wheel are arranged between the first vertical plate, the second vertical plate.Pass through setting First vertical plate, the second vertical plate, play position-limiting action, prevent from unreeling in wrapup procedure, cable is unexpected from the first idler wheel and the It falls off between second wheel, improves the precision of meter counter
Be further improved, at least provided with a guide rod in institute's first support, on sliding block rotation at least provided with One directive wheel, directive wheel slidingtype are fastened on guide rod, and guide rod is arranged in parallel with screw rod.Second motor driven screw rod turns Dynamic, during band movable slider is moved along screw rod, directive wheel is moved along guide rod, passes through setting guide rod and directive wheel, is improved Structural stability, anti-limited slip block shake in moving process.
It is further improved, there are two guide rod, two guide rods to be located at the two sides of sliding block for setting;There are four guiding for setting Wheel, four directive wheels are divided into two groups, and every group of two directive wheel slidingtypes are fastened on a corresponding guide rod.Pass through setting Two guide rods and four directive wheels, sliding block is clipped in the middle, and sliding block is being not easy to shake along lead screw moving process, is further mentioned High structural stability.
Be further improved, be provided with conducting wire slip ring in the first support, one end of cable by after conducting wire slip ring with control Device connection processed, the problems such as solving cable winding, or even twist into two parts.
It is further improved, limit plate is fixedly installed in the reel both ends, and the cable for being wrapped in reel is prevented to be detached from reel; Lightening hole is offered on limit plate.
It is further improved, one end of the reel shaft is provided with handle, drives spool turns by swing handle, carries out Manually unreel or wind cable.
Compared with prior art, the beneficial effects of the present invention are:
1), for pipe robot main structure during pipeline advance, controller controls first motor work, drives reel Rotation is unreeled, and first motor rotates backward driving spool turns and carries out winding cable after detection, and operation is very easy, Efficiently, manpower is saved, and is not easy disorder cable or breaks cable.
2), by setting rope guide, in winding cable process, guarantee that cable uniformly, is successively wrapped on reel, prevent unrest Rope influences to unreel next time.
3), by setting conducting wire slip ring, one end of cable solves cable and twines by connecting after conducting wire slip ring with controller Around, or even the problems such as twist into two parts.
Detailed description of the invention
Fig. 1 is the structure chart of pipe robot rope winder of the present invention.
Fig. 2 is the perspective view of conductor rope mechanism, meter counter.
Fig. 3 is the top view of Fig. 2.
Fig. 4 is the structure chart of meter counter.
Specific embodiment
To keep the purpose of the present invention and technical solution clearer, below in conjunction with the embodiment of the present invention to skill of the invention Art scheme is clearly and completely described.
As shown in Figs 1-4, a kind of pipe robot rope winder, including first support 200 and setting are in first support 200 Cable rolling-up mechanism, the rolling-up mechanism includes first motor, reel 306 and meter counter for winding cable 300 307, first motor drives the spool rotation of reel 305, and cable communicates and powers for connecting pipe robot and dragger One end of device people, cable are connect with pipe robot main structure, are connect after the spool of the other end and reel is fixed with controller.
When carrying out pipe detection, pipe robot main structure is put into pipeline to be detected, pipe robot main body knot Structure and upper machine support are by cable connection, and controller between cable and pipe robot main structure by being communicated, electricity Pond is that controller and pipe robot main structure are powered.Pipe robot main structure is during pipeline advance, controller First motor work is controlled, driving spool turns are unreeled, and first motor rotates backward driving spool turns after detection Winding cable is carried out, operation is very easy, efficiently, saves manpower, and be not easy disorder cable or break cable.
In the present embodiment, the shaft of the reel 305 is rotatably arranged in first support 300 by bearing, on spool Fixing sleeve is equipped with the first synchronizing wheel, is provided with the second synchronizing wheel, the first synchronizing wheel and the second synchronizing wheel on first motor output shaft It prevents from skidding by synchronous band connection by synchronous band connection.The bearing block of installation bearing is removably mounted to aluminium alloy type In the card slot of material, the distance between first motor and reel is adjusted, it is convenient for disassembly and assembly.
It in the present embodiment, further include conductor rope mechanism 308, the conductor rope mechanism 308 includes the second motor 3081, lead screw 3082 and sliding block 3083, the second motor 3081 be fixed in first support 300, the output shaft of the second motor 3081 passes through shaft coupling It is connected with one end of lead screw 3082, the both ends of lead screw 3082 are rotatablely connected by bearing and first support 300, lead screw 3082 and volume The shaft of cylinder 305 is arranged in parallel;Sliding block 3083 is set on lead screw, and is connect with threads of lead screw.
The meter counter 307 is fixed on sliding block, and meter counter includes second support, encoder 3074, and rotation The first idler wheel 3072, the second idler wheel 3072 on the secondary support bracket is set, the shaft of encoder and the shaft of the second idler wheel are connected, It opens up fluted on the outer peripheral surface of first idler wheel, rubber layer is coated on the outer peripheral surface of the second idler wheel, is provided in rubber layer anti- Sliding line, cable are passed through between the first idler wheel, the second idler wheel, and cable is fastened in groove, and the surface of cable and the first idler wheel, The periphery face contact of second idler wheel prevents from occurring between cable and the first idler wheel, the second idler wheel by setting groove and rubber layer Slipping phenomenon improves the precision of meter counter.
There are two limit switches 3086, two limit switches to be located at the both ends of lead screw for setting in the first support, and Two limit switches are corresponding with the both ends of reel.It is electrically connected between second motor and limit switch and controller.
During wrapup procedure, the rotation of the second motor driven screw rod, band movable slider and meter counter are moved along screw rod, The other end of the one end of cable with the movement of meter counter from the one ends wound of reel to reel, sliding block collide the limit of respective side After bit switch, controller controls the second motor and rotates backward, and band movable slider and meter counter are moved along screw rod to the other side, will be electric The other end of the one end of cable from the one ends wound of reel to reel guarantees that cable uniformly, is successively wrapped on reel, prevents disorder cable It influences to unreel next time.
In the present embodiment, the second support includes the first vertical plate 3071 and the second vertical plate being fixed on sliding block 3075, the first vertical plate 3071 and the second vertical plate 3075 are arranged in parallel, and the first idler wheel 3072 and the second idler wheel 3073 are arranged at Between first vertical plate 3071, the second vertical plate 3075.By the way that the first vertical plate, the second vertical plate is arranged, position-limiting action is played, prevents from putting In volume and wrapup procedure, cable surprisingly falls off between the first idler wheel and the second idler wheel, improves the precision of meter counter.
In the present embodiment, there are two guide rods 3085, two guide rods to be located at sliding block for setting in the first support 300 Two sides;Rotation setting is there are four directive wheel 3084 on sliding block, and four directive wheels are divided into two groups, every group of two directive wheels 3084 Slidingtype is fastened on a corresponding guide rod 3085, and guide rod is arranged in parallel with screw rod.The rotation of second motor driven screw rod, During band movable slider is moved along screw rod, directive wheel is moved along guide rod, passes through setting guide rod and directive wheel, improves structure Stability, anti-limited slip block shake in moving process.
In the present embodiment, conducting wire slip ring is provided in the first support 300, one end of cable passes through after conducting wire slip ring The problems such as being connect with controller, solving cable winding, or even twist into two parts.
In the present embodiment, limit plate 309 is fixedly installed in 306 both ends of reel, prevents the cable for being wrapped in reel It is detached from reel;Lightening hole is offered on limit plate.
In the present embodiment, one end of the reel shaft is provided with handle 310, is turned by swing handle band movable reel It is dynamic, manually unreeled or wound cable.
Do not done in the present invention illustrate be the prior art or can be realized by the prior art, and the present invention Described in specific implementation case be only preferable case study on implementation of the invention, practical range not for the purpose of limiting the invention. Equivalent changes and modifications made by i.e. all contents according to scope of the present invention patent all should be used as technology scope of the invention.

Claims (9)

1. a kind of pipe robot rope winder, which is characterized in that received including first support and the cable being arranged in first support Mechanism is rolled up, the rolling-up mechanism includes first motor, reel and meter counter for winding cable, first motor driving volume The spool rotation of cylinder is wound or is unreeled cable;Cable one end is connect with pipe robot main structure, the other end and volume It is connect after the spool of cylinder is fixed with the controller of host computer;Cable is used for connecting pipe robot body structure and host computer, into Row communication and power supply and pipe robot main structure.
2. pipe robot rope winder according to claim 1, which is characterized in that the shaft of the reel is turned by bearing Dynamic to be arranged in first support, fixing sleeve is equipped with the first synchronizing wheel on spool, and it is synchronous that second is provided on first motor output shaft Wheel, the first synchronizing wheel pass through synchronous band connection with the second synchronizing wheel;The bearing block of installation bearing is removably mounted to first On frame, the distance between first motor and reel is adjusted.
3. pipe robot rope winder according to claim 1 or 2, which is characterized in that it further include conductor rope mechanism, it is described to lead The mechanism that restricts includes the second motor, lead screw and sliding block, and the second motor is fixed in first support, and the output shaft of the second motor passes through connection One end of axis device and lead screw is connected, and the both ends of lead screw are rotatablely connected by bearing and first support, and the shaft of lead screw and reel is flat Row setting;Sliding block is set on lead screw, and is connect with threads of lead screw;
The meter counter is fixed on sliding block, and meter counter includes second support, encoder, and is rotatably arranged on second The shaft of the first idler wheel, the second idler wheel on frame, the shaft of encoder and the second idler wheel is connected, and opens on the outer peripheral surface of the first idler wheel Equipped with groove, rubber layer is coated on the outer peripheral surface of the second idler wheel, cable is passed through between the first idler wheel, the second idler wheel, cable It is fastened in groove, and the periphery face contact on the surface of cable and the first idler wheel, the second idler wheel;
There are two limit switches, two limit switches to be located at the both ends of lead screw for setting in the first support, and two limits It switchs corresponding with the both ends of reel.
4. pipe robot rope winder according to claim 3, which is characterized in that the second support includes being fixed on cunning The first vertical plate and the second vertical plate on block, the first vertical plate and the second vertical plate are arranged in parallel, and the first idler wheel and the second idler wheel are all provided with It sets between the first vertical plate, the second vertical plate.
5. pipe robot rope winder according to claim 4, which is characterized in that in the first support at least provided with One guide rod, at least provided with a directive wheel, directive wheel slidingtype is fastened on guide rod for rotation on sliding block, guide rod with Screw rod is arranged in parallel.
6. pipe robot rope winder according to claim 5, which is characterized in that there are two guide rods for setting, and two are led It is located at the two sides of sliding block to bar;There are four directive wheel, four directive wheels to be divided into two groups for setting, every group of two directive wheel slidingtypes It is fastened on a corresponding guide rod.
7. pipe robot rope winder according to claim 5, which is characterized in that be provided with conducting wire in the first support Slip ring, one end of cable after conducting wire slip ring with reel by connecting.
8. pipe robot rope winder according to claim 1, which is characterized in that limit is fixedly installed in the reel both ends Position plate, offers lightening hole on limit plate.
9. pipe robot rope winder according to claim 1, which is characterized in that one end of the reel shaft is provided with Handle.
CN201822172197.3U 2018-12-20 2018-12-20 A kind of pipe robot rope winder Active CN209427895U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822172197.3U CN209427895U (en) 2018-12-20 2018-12-20 A kind of pipe robot rope winder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822172197.3U CN209427895U (en) 2018-12-20 2018-12-20 A kind of pipe robot rope winder

Publications (1)

Publication Number Publication Date
CN209427895U true CN209427895U (en) 2019-09-24

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Application Number Title Priority Date Filing Date
CN201822172197.3U Active CN209427895U (en) 2018-12-20 2018-12-20 A kind of pipe robot rope winder

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109650194A (en) * 2018-12-20 2019-04-19 南京管科智能科技有限公司 A kind of pipe robot rope winder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109650194A (en) * 2018-12-20 2019-04-19 南京管科智能科技有限公司 A kind of pipe robot rope winder

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