CN209427747U - A kind of round stacker-reclaimer scraper plate break detector apparatus - Google Patents

A kind of round stacker-reclaimer scraper plate break detector apparatus Download PDF

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Publication number
CN209427747U
CN209427747U CN201822093728.XU CN201822093728U CN209427747U CN 209427747 U CN209427747 U CN 209427747U CN 201822093728 U CN201822093728 U CN 201822093728U CN 209427747 U CN209427747 U CN 209427747U
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China
Prior art keywords
scraper plate
reclaimer
remote
electric wire
stacker
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CN201822093728.XU
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Chinese (zh)
Inventor
李俊超
吴卫国
孔建平
张明忠
姚强
王金亮
杨春利
郭微
吴旭军
张国民
丁立松
王志军
胡江宽
吴雪冬
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Pingquan Jidong Cement Co Ltd
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Pingquan Jidong Cement Co Ltd
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Priority to CN201822093728.XU priority Critical patent/CN209427747U/en
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Abstract

The utility model discloses a kind of round stacker-reclaimer scraper plate break detector apparatus, which includes: round stacker-reclaimer ontology, detection components, electric wire and control device, and circle stacker-reclaimer ontology includes driving chain and multiple scraper plates arranged on the transmission chain;Wire fixing structure is fixedly installed on scraper plate, electric wire is arranged along driving chain, and detection components include the first intermediate relay, detection power supply and remote control transmitter, and the both ends of electric wire are electrically connected with anode, the cathode of detection power supply respectively;Control device includes receiver of remote-control sytem, combined aural and visual alarm and reclaimer control cabinet, and receiver of remote-control sytem and remote control transmitter are wirelessly connected, and is provided with the second intermediate relay in receiver of remote-control sytem.Round stacker-reclaimer scraper plate break detector apparatus provided by the utility model, structure is simple, easy to use, can automatically detect whether scraper plate is broken, and realizes automation alarm and shutdown operation by remote control technology.

Description

A kind of round stacker-reclaimer scraper plate break detector apparatus
Technical field
The utility model relates to picking machine scraper technical fields, more particularly to a kind of round stacker-reclaimer scraper plate fracture detection Device.
Background technique
Currently, drag conveyor constantly develops to heavy-duty, automation and intelligent direction, complicated by working condition, The limitation for the problems such as detection technique condition falls behind, Transport Safety is urgently the critical issue in solution always.Circle stacker-reclaimer one As have dozens of or a scraper plate up to a hundred, each scraper plate is mounted on a driving chain, and the driving chain is by the two of first and last A driving wheel is driven.When circle stacker-reclaimer works normally, when there is the scraper plate damage at one to be broken, if work Personnel cannot have found in time and cannot shut down in time, if scraper plate damages at one on no scraper-type reclaimer reequiped and set It is bad, then it may cause adjacent muti-piece scraper plate whole extrusion fracture and then be packed together, to cause the damage of reclaimer, take Material machine maintenance load greatly increases, and not only influences working efficiency, also adds maintenance cost.
Utility model content
The purpose of the utility model is to provide a kind of round stacker-reclaimer scraper plate break detector apparatus, and structure is simple, user Just, it can automatically detect whether scraper plate is broken, and automation alarm and shutdown operation realized by remote control technology, avoid feeding The a wide range of damage of machine, reduces maintenance cost.
To achieve the above object, the utility model provides following scheme:
A kind of round stacker-reclaimer scraper plate break detector apparatus, the device include: round stacker-reclaimer ontology, detection components, electricity Line and control device, the round stacker-reclaimer ontology include driving chain and multiple scraper plates arranged on the transmission chain;
Wire fixing structure is fixedly installed on the scraper plate, the electric wire is arranged along the driving chain, the electric wire It is fixed on the scraper plate by the wire fixing structure, and all scraper plates is concatenated, the detection components are set It sets on any scraper plate, the detection components include the first intermediate relay, detection power supply and remote control transmitter, the electricity The both ends of line are electrically connected with anode, the cathode of the detection power supply respectively, first intermediate relay of connecting on the electric wire Coil, the power input of the remote control transmitter with it is described detection power supply anode be connected, the remote control transmitter Power output end connect first intermediate relay normally-closed contact after with it is described detection power supply cathode be connected;
The control device setting is in the range of being set distance with the round stacker-reclaimer ontology distance, the control Device includes receiver of remote-control sytem, combined aural and visual alarm and reclaimer control cabinet, the receiver of remote-control sytem and the remote control transmitter without Line connects, and is provided with the second intermediate relay in the receiver of remote-control sytem, the receiver of remote-control sytem receives the remote-transmitter After the signal of device, second intermediate relay, the normally opened contact and the sound-light alarm of second intermediate relay are triggered Device series connection, the normally-closed contact of second intermediate relay are connected with the secondary circuit of the reclaimer control cabinet.
Optionally, the detection components are arranged in a detection box, and the detection box is arranged on any scraper plate.
Optionally, the detection box is can.
Optionally, the non-scraper end of the scraper plate is arranged in the wire fixing structure and detection box.
Optionally, the wire fixing structure is annulus, and the annulus is welded on the scraper plate, and the electric wire passes through institute It states annulus and winds the circle of ring wall at least one of the annulus.
Optionally, the length of part of the electric wire between the two neighboring scraper plate is setting value, the setting Value is the maximum spacing in the driving chain operation process between the two neighboring scraper plate.
Optionally, the remote control transmitter and receiver of remote-control sytem are respectively that wireless remotecontrol transmitter and wireless remotecontrol connect Receive device.
Optionally, the detection power supply is battery.
Optionally, the combined aural and visual alarm includes buzzer and flashing indicator light.
According to specific embodiment provided by the utility model, the utility model discloses following technical effects: this is practical new The scraper plate, is concatenated by the circle stacker-reclaimer scraper plate break detector apparatus that type provides by electric wire, and utilizes remote control switch Principle carries out wireless communication, and structure is simple, easy to use;Under normal operation, electric wire and the electrification of the first intermediate relay, the Two intermediate relays are disconnected without electricity, the normally-closed contact of the first intermediate relay, and remote control transmitter is without electricity;When any one scraper plate is sent out When raw fracture, since wire fixing structure involves on scraper plate, electric wire is caused to occur open circuit, the first intermediate relay power-off, the The normally-closed contact of one intermediate relay is closed, and is connected with the concatenated remote control transmitter of the normally-closed contact of the first intermediate relay, and Emit radio signal to receiver of remote-control sytem, so that receiver of remote-control sytem is connected, the second intermediate relay of triggering is powered, among second Relay normally closed contact disconnects, the secondary circuit power-off of scraper control cabinet, thus stop scraper in time, meanwhile, in second Between relay normally open contact be closed, combined aural and visual alarm is powered, and issues alarm signal, to detect that scraper plate is broken in time, and leads to It crosses remote control technology and realizes automation alarm and shutdown operation, avoid a wide range of damage of reclaimer, reduce maintenance cost.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model Some embodiments for those of ordinary skill in the art without any creative labor, can also basis These attached drawings obtain other attached drawings.
Fig. 1 is the utility model embodiment circle stacker-reclaimer scraper plate break detector apparatus structural schematic diagram;
Fig. 2 is the setting structure schematic diagram of the utility model embodiment scraper plate and electric wire;
Fig. 3 is the structural schematic diagram of the utility model embodiment detection components;
Fig. 4 is the structural schematic diagram of the utility model embodiment control device;
Description of symbols: 1, driving chain;2, electric wire;3, scraper plate;4, annulus;5, box is detected;6, power supply is detected;7, One intermediate relay;8, remote control transmitter;9, the second intermediate relay;10, combined aural and visual alarm;11, the two of reclaimer control cabinet Minor loop;12, control device.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work Every other embodiment obtained, fall within the protection scope of the utility model.
The purpose of the utility model is to provide a kind of round stacker-reclaimer scraper plate break detector apparatus, and structure is simple, user Just, it can automatically detect whether scraper plate is broken, and automation alarm and shutdown operation realized by remote control technology, avoid feeding The a wide range of damage of machine, reduces maintenance cost.
To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, with reference to the accompanying drawing and have Body embodiment is described in further detail the utility model.
Fig. 1 is the utility model embodiment circle stacker-reclaimer scraper plate break detector apparatus structural schematic diagram, and Fig. 2 is that this is practical The setting structure schematic diagram of new embodiment scraper plate and electric wire, Fig. 3 are the structural representation of the utility model embodiment detection components Figure, Fig. 4 are the structural schematic diagram of the utility model embodiment control device, as shown in Figures 1 to 4, the utility model embodiment The circle stacker-reclaimer scraper plate break detector apparatus of offer, comprising: circle stacker-reclaimer ontology, detection components, electric wire and control device, The round stacker-reclaimer ontology includes driving chain 1 and multiple scraper plates 3 for being arranged on driving chain 1;It is solid on the scraper plate 3 Surely it is provided with wire fixing structure, the electric wire 2 arranges that the electric wire 2 passes through the electric wire fixed knot along the driving chain 1 Structure is fixed on the scraper plate 3, and all scraper plates 3 are concatenated;The detection components are arranged in any scraper plate 3 On, the detection components include the first intermediate relay 7, detection power supply 6 and remote control transmitter 8, the both ends difference of the electric wire 2 It is electrically connected with anode, the cathode of the detection power supply 6, the coil for first intermediate relay 7 of connecting on the electric wire 2, institute The power input for stating remote control transmitter 8 is connected with the anode of the detection power supply 6, and the power supply of the remote control transmitter 8 is defeated Outlet connect first intermediate relay 7 normally-closed contact after with it is described detection power supply 6 cathode be connected;Normal condition Under, the circuit of the electric wire 2 is intact, and the electric wire 2 charges, the coil electrification of first intermediate relay 7, in described first Between relay 7 normally-closed contact disconnect;When the scraper plate 3 fracture, scraper plate 3, which splits to be crushed or fall, is detached from the transmission chain Item 1, since electric wire 1 is fixed on scraper plate 3 by wire fixing structure, the fracture of scraper plate 3 is broken or is detached from the driving chain 1 When, the electric wire 2 for being disposed thereon side can be pulled apart, at this point, the loop open circuit of the electric wire 2, the line of first intermediate relay 7 Power loss is enclosed, the normally-closed contact closure of first intermediate relay 7, the remote control transmitter 8, which is powered, issues signal;
The setting of control device 12 is described to set in the range of being set distance with the round stacker-reclaimer ontology distance Set a distance is the signal range of receiving of the receiver of remote-control sytem, it is ensured that the communication of the remote control transmitter and the receiver of remote-control sytem Quality, the control device 12 include receiver of remote-control sytem, combined aural and visual alarm 10 and reclaimer control cabinet, the receiver of remote-control sytem with The remote control transmitter 8 passes through radio connection, is provided with the second intermediate relay 9 in the receiver of remote-control sytem;The remote control After receiver receives the signal that the remote control transmitter 8 issues, the trigger theory inside the receiver of remote-control sytem is existing Common technology means trigger second intermediate relay 9 by signal processing circuit, so that second intermediate relay 9 Coil electrification, the normally opened contact of second intermediate relay 9 connects, and the normally-closed contact of second intermediate relay 9 is disconnected It opens, the normally opened contact of second intermediate relay 9 is connected with the combined aural and visual alarm 10, and the combined aural and visual alarm 10 issues report Alert signal, the normally-closed contact of second intermediate relay 9 is connected with the secondary circuit 11 of the reclaimer control cabinet, described to take The secondary circuit 11 of material machine control cabinet directly controls the on/off of reclaimer, and the secondary circuit powers off, then the reclaimer Power loss, the motor that driving driving chain 1 rotates stop working;When the receiver of remote-control sytem is not received by signal, institute The normally opened contact for stating the second intermediate relay 9 disconnects, and normally-closed contact is connected, and combined aural and visual alarm 10 does not work, and scraper is in just Normal job control state;
The detection components are provided entirely in a detection box 5, and the detection box 5 is arranged on any scraper plate 3, The detection box 5 is can, and the non-scraper end of the scraper plate 3, the electric wire is arranged in the wire fixing structure and detection box 5 Fixed structure is annulus 4, and the annulus 4 is welded on the scraper plate 3, and the electric wire 2 passes through the annulus 4 and winds the circle The ring wall of ring 4 at least one encloses;The length of part of the electric wire 2 between the two neighboring scraper plate 3 is setting value, described Setting value is the maximum spacing in 1 operation process of driving chain between the two neighboring scraper plate 3, it is ensured that the transmission chain When item 1 runs well, the electric wire 2 is not torn;The remote control transmitter 8 and receiver of remote-control sytem 9 are respectively wireless remotecontrol Transmitter and wireless remotecontrol receiver;The detection power supply 6 is battery;The combined aural and visual alarm 10 includes buzzer and sudden strain of a muscle Bright indicator light.
Round stacker-reclaimer scraper plate break detector apparatus provided by the utility model is contacted the scraper plate by electric wire Come, and carried out wireless communication using remote control switch principle, structure is simple, easy to use;Under normal operation, electric wire and first Intermediate relay electrification, without electricity, the normally-closed contact of the first intermediate relay disconnects the second intermediate relay, remote control transmitter without Electricity;When any one scraper plate is broken, since wire fixing structure involves on scraper plate, cause electric wire that open circuit occurs, the One intermediate relay power-off, the normally-closed contact closure of the first intermediate relay, connects with the normally-closed contact of the first intermediate relay Remote control transmitter conducting, and to receiver of remote-control sytem emit radio signal so that receiver of remote-control sytem be connected, triggering second among Relay power, the second intermediate relay normally-closed contact disconnect, the secondary circuit power-off of scraper control cabinet, to stop in time Scraper, meanwhile, the second intermediate relay normally opened contact closure, combined aural and visual alarm is powered, and alarm signal is issued, to examine in time Scraper plate fracture is measured, and automation alarm and shutdown operation are realized by remote control technology, avoids a wide range of damage of reclaimer, Reduce maintenance cost.
Specific case used herein is expounded the principles of the present invention and embodiment, above embodiments Explanation be merely used to help understand the method and its core concept of the utility model;Meanwhile for the general technology of this field Personnel, based on the idea of the present invention, there will be changes in the specific implementation manner and application range.In conclusion The content of the present specification should not be construed as a limitation of the present invention.

Claims (9)

1. a kind of round stacker-reclaimer scraper plate break detector apparatus characterized by comprising circle stacker-reclaimer ontology, detection components, Electric wire and control device, the round stacker-reclaimer ontology include that driving chain (1) and setting are multiple on driving chain (1) Scraper plate (3);
Wire fixing structure is fixedly installed on the scraper plate (3), the electric wire (2) is arranged along the driving chain (1), described Electric wire (2) is fixed on the scraper plate (3) by the wire fixing structure, and will all the scraper plate (3) be concatenated, institute It states detection components to be arranged on any scraper plate (3), the detection components include the first intermediate relay (7), detection power supply (6) it is electrically connected respectively with anode, the cathode of detection power supply (6) with remote control transmitter (8), the both ends of the electric wire (2), institute State the coil for first intermediate relay (7) of connecting on electric wire (2), the power input of the remote control transmitter (8) and institute The anode for stating detection power supply (6) is connected, power output end series connection first intermediate relay of the remote control transmitter (8) (7) it is connected after normally-closed contact with the cathode of detection power supply (6);
Control device (12) setting is in the range of being set distance with the round stacker-reclaimer ontology distance, the control Device (12) includes receiver of remote-control sytem, combined aural and visual alarm (10) and reclaimer control cabinet, the receiver of remote-control sytem and the remote control Transmitter (8) is wirelessly connected, and is provided with the second intermediate relay (9) in the receiver of remote-control sytem, and the receiver of remote-control sytem receives To after the signal of the remote control transmitter, trigger second intermediate relay (9), second intermediate relay (9) it is normal It opens contact to connect with the combined aural and visual alarm (10), the normally-closed contact of second intermediate relay (9) and the reclaimer control The secondary circuit (11) of case processed is connected.
2. round stacker-reclaimer scraper plate break detector apparatus according to claim 1, which is characterized in that the detection components are set It sets in a detection box (5), the detection box (5) is arranged on any scraper plate (3).
3. round stacker-reclaimer scraper plate break detector apparatus according to claim 2, which is characterized in that the detection box (5) For can.
4. round stacker-reclaimer scraper plate break detector apparatus according to claim 2, which is characterized in that the electric wire fixed knot Structure and detection box (5) are arranged at the non-scraper end of the scraper plate (3).
5. round stacker-reclaimer scraper plate break detector apparatus according to claim 4, which is characterized in that the electric wire fixed knot Structure is annulus (4), and the annulus (4) is welded on the scraper plate (3), and the electric wire (2) passes through the annulus (4) and winds institute The ring wall at least one for stating annulus (4) encloses.
6. round stacker-reclaimer scraper plate break detector apparatus according to claim 1, which is characterized in that electric wire (2) position The length of part between the two neighboring scraper plate (3) is setting value, and the setting value is the driving chain (1) operating Maximum spacing between the two neighboring scraper plate (3) in the process.
7. round stacker-reclaimer scraper plate break detector apparatus according to claim 1, which is characterized in that the remote control transmitter (8) and receiver of remote-control sytem is respectively wireless remotecontrol transmitter and wireless remotecontrol receiver.
8. round stacker-reclaimer scraper plate break detector apparatus according to claim 1, which is characterized in that the detection power supply It (6) is battery.
9. round stacker-reclaimer scraper plate break detector apparatus according to claim 1, which is characterized in that the combined aural and visual alarm It (10) include buzzer and flashing indicator light.
CN201822093728.XU 2018-12-13 2018-12-13 A kind of round stacker-reclaimer scraper plate break detector apparatus Active CN209427747U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822093728.XU CN209427747U (en) 2018-12-13 2018-12-13 A kind of round stacker-reclaimer scraper plate break detector apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822093728.XU CN209427747U (en) 2018-12-13 2018-12-13 A kind of round stacker-reclaimer scraper plate break detector apparatus

Publications (1)

Publication Number Publication Date
CN209427747U true CN209427747U (en) 2019-09-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201822093728.XU Active CN209427747U (en) 2018-12-13 2018-12-13 A kind of round stacker-reclaimer scraper plate break detector apparatus

Country Status (1)

Country Link
CN (1) CN209427747U (en)

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