CN209425568U - Road mould knife excision forming device after a kind of plastic uptake - Google Patents
Road mould knife excision forming device after a kind of plastic uptake Download PDFInfo
- Publication number
- CN209425568U CN209425568U CN201822217507.9U CN201822217507U CN209425568U CN 209425568 U CN209425568 U CN 209425568U CN 201822217507 U CN201822217507 U CN 201822217507U CN 209425568 U CN209425568 U CN 209425568U
- Authority
- CN
- China
- Prior art keywords
- pressure roller
- mold knife
- support structure
- mold
- row
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
本实用新型公开了一种吸塑后道模刀切割成型装置,包括外支架结构、内支架结构、压辊运动机构、模刀翻转机构、自动化吹气机构和电控机构,内支架结构处于外支架结构内部;所述外支架结构上设有压辊运动机构和电控机构,所述内支架结构包含模刀翻转机构和自动化吹气机构。本实用新型的有益效果是:该装置自动化程度较高,设有终端碰撞保护,因此减轻了操作者的劳动强度,保证了模刀的最大使用寿命,也保证了产品切割的合格率,提高了产能,降低了能耗,保护了人身与设备安全。
The utility model discloses a mold knife cutting and forming device in the back-channel of plastic absorbing, which comprises an outer support structure, an inner support structure, a pressure roller movement mechanism, a mold knife turning mechanism, an automatic air blowing mechanism and an electric control mechanism. Inside the support structure; the outer support structure is provided with a pressure roller movement mechanism and an electric control mechanism, and the inner support structure includes a mold knife turning mechanism and an automatic air blowing mechanism. The beneficial effects of the utility model are: the device has a high degree of automation and is equipped with terminal collision protection, thereby reducing the labor intensity of the operator, ensuring the maximum service life of the mold knife, and ensuring the pass rate of product cutting, improving the production capacity, reduce energy consumption, and protect personal and equipment safety.
Description
技术领域technical field
本实用新型涉及塑料片材包装类成型后道深加工技术领域,特别涉及一种吸塑后道模刀切割成型装置。The utility model relates to the technical field of post-molding deep processing of plastic sheet packaging, in particular to a mold cutter cutting and forming device for post-absorbing plastic.
背景技术Background technique
目前,吸塑后道模刀切割成型设备主要有以下两种方式:At present, there are mainly two ways of cutting and forming equipment for mold knife cutting after blistering:
第一种,采用液压机械做冲压切割,这种设备缺点主要在于:The first one is to use hydraulic machinery for stamping and cutting. The main disadvantages of this equipment are:
产能底下:先把被加工的大片成型框料冲压成20X20厘米左右的小框料,然后人工收集起来暂储存,最后人工将小框料叠压几层放置模刀中再次冲压切割,人工再次拿出,不能够一整张或者大面积的一次性冲压成型及自动分离,由于整个过程繁琐而导致产能底下,以大片或者大面积(1.2X0.7米)框料计算,每分钟产能约5片左右。Lower production capacity: first stamp the processed large piece of forming frame material into a small frame material of about 20X20 cm, then manually collect it for temporary storage, and finally manually stack several layers of the small frame material and place it in the die knife for stamping and cutting again, and manually take it out again One-time stamping and automatic separation of a whole sheet or a large area is not possible. Due to the cumbersome process, the production capacity is low. Based on a large sheet or a large area (1.2X0.7m) frame material, the production capacity is about 5 pieces per minute. about.
操作安全性差:冲压过程中,操作者要不停的摆放,模刀具有刃口,一不小心手指就会划破,在行业里受伤是经常发生的事情;另外,人工将装好小框料模刀往复摆放在液压机械机台上时候,由于人连续重复性的工作会疲劳,也会出因为人为失误把手臂冲压受伤,在行业里一般需要配冲床红外线人体保护。Poor operation safety: During the stamping process, the operator has to place it constantly, the mold knife has a cutting edge, and if you are not careful, your fingers will be scratched. Injuries are common in the industry; in addition, the small frame will be installed manually When the mold knife is reciprocally placed on the hydraulic machine table, people will be fatigued due to continuous and repetitive work, and their arms will also be injured due to human errors. In the industry, it is generally necessary to equip the punching machine with infrared body protection.
模刀使用成本高:切割成型需要配模刀(母模)和冲头(公模),而且每次对模耗费大量时间,公、母模略为松动,就会导致模刀报废,从而也会导致产品合格率底下;另外模刀还需要成套的冲压冲头,大面积一一对应布局、多数量的冲头配合难度很大,造价也很高,在行业里还没有采用这种方法,即使采用这种方法的,仅能应用于1.2X0.7米框料面积的1/3左右。The cost of using the mold knife is high: cutting and forming need to be equipped with a mold knife (female mold) and a punch (male mold), and it takes a lot of time to match the mold each time. If the male and female molds are slightly loose, the mold knife will be scrapped, which will also cause In addition, die knives also need a complete set of stamping punches. It is very difficult to match a large area with a one-to-one layout and a large number of punches, and the cost is also high. This method has not been adopted in the industry. Even if This method can only be applied to about 1/3 of the area of the frame material of 1.2X0.7 meters.
能耗较高:液压系统电机最小功率在4KW以上,属于连续性工作。High energy consumption: The minimum power of the hydraulic system motor is above 4KW, which belongs to continuous work.
操作者劳动强度大:劳动者在整个加工过程中,要不停的转身、来回的摆放,不停的踩着脚踏控制开关,整个过程操作者处于紧张、忙碌状态;另外采用液压冲床也可以一次性切割,切割效率很高,但装卸很不方便,装卸效率极低,特别是切割好以后,有几十个产品需要人工弯着腰拾取,由于模刀本身重量可达10KG以上,采用人工装卸等操作,显然很不现实。The labor intensity of the operator is high: during the whole processing process, the workers have to keep turning around, placing them back and forth, and constantly stepping on the foot control switch. The operator is in a tense and busy state during the whole process; It can be cut at one time, and the cutting efficiency is very high, but it is very inconvenient to load and unload, and the loading and unloading efficiency is extremely low, especially after cutting, there are dozens of products that need to be picked up manually, because the weight of the mold knife itself can reach more than 10KG, using Operations such as manual loading and unloading are obviously unrealistic.
第二种,是采用约1.2米宽的传输皮带,中间有两个对辊,模刀放置于传输皮带上,皮带做往复运动带动模刀在中间与对辊往复运动,当模刀经过对辊时候,就等于完成一次模刀切割,整个设备长约3.5米左右。这种模刀切割相对于第一种液压机械做冲压切割有些优点,操作者不会冲压受伤,摆放框料时候操作者的手不会割伤,产能会大一些(一次性完成大片辊压切割成型),以大片或者大面积(1.2X0.7米)框料计算,每分钟产能约7片左右。The second is to use a transmission belt with a width of about 1.2 meters. There are two pairs of rollers in the middle. The mold knife is placed on the transmission belt. At that time, it is equivalent to completing a mold knife cutting, and the entire equipment is about 3.5 meters long. Compared with the first type of hydraulic machine for stamping and cutting, this kind of die knife cutting has some advantages. The operator will not be injured by stamping. Cutting and forming), based on a large piece or a large area (1.2X0.7m) frame material, the production capacity is about 7 pieces per minute.
但也存在以下问题:But there are also the following problems:
安全隐患:切割成型后会用手弯着腰去拾取切割好的产品,这时候操作者的手仍然会受伤;同时这种设备在切割过程中,运行到位时没有行程控制,仅仅靠眼睛观察来控制,也没有终端防撞保护,设备自身实际上存在一定的安全隐患。设备由于带传输做圆周运动,没有运行到位和终端安全控制,存在一定安全性隐患,同时由于操作者疏忽,未能及时控制,会导致模刀从机台上掉下来摔坏。Potential safety hazard: After cutting and forming, the operator will bend over to pick up the cut products with his hands. At this time, the operator's hands will still be injured; at the same time, this kind of equipment has no stroke control when it is in place during the cutting process, and only depends on eye observation. There is no terminal anti-collision protection, and the equipment itself actually has certain security risks. Due to the circular motion of the belt transmission, the equipment does not run in place and has no terminal safety control, so there are certain safety hazards. At the same time, due to the negligence of the operator, the failure to control it in time will cause the mold knife to fall from the machine table and break.
劳动强度更大:由于设备长度较长,操作者需要两头来回跑工作,来回两头装卸材料,按照每分钟产能约7片,设备长度约3.5米,模刀长度1.2米,相当于1片要走3.5-1.2=2.3米,每小时产能420片,每天8小时产能3360片,相当于要走7.7KM。Greater labor intensity: Due to the long length of the equipment, the operator needs to run back and forth to work at both ends, loading and unloading materials back and forth. According to the production capacity of about 7 pieces per minute, the length of the equipment is about 3.5 meters, and the length of the mold knife is 1.2 meters, which is equivalent to 1 piece. 3.5-1.2=2.3 meters, the production capacity is 420 pieces per hour, and the production capacity is 3360 pieces in 8 hours per day, which is equivalent to 7.7KM.
质量稳定性差:模刀由于直接放在传输皮带上,在穿过对辊压力切割时候,受传输带摩擦以及对辊的强大的滚动摩擦,会加剧模刀底部磨损,慢慢失去平行度,失去平行度以后,模刀口失去垂直力,产品切割精度会受影响,从而产品质量也会受影响,最终可能导致模刀刀口损坏而导致没有必要的浪费。Poor quality stability: Since the mold knife is directly placed on the transmission belt, when it passes through the pressure cutting of the roller, it will be aggravated by the friction of the conveyor belt and the strong rolling friction of the roller, which will aggravate the wear of the bottom of the mold knife, gradually lose parallelism, and lose After the parallelism, the die edge loses the vertical force, the product cutting accuracy will be affected, and the product quality will also be affected, which may eventually cause the die edge to be damaged and cause unnecessary waste.
产能低:由于工作时候操作者需要来回走着工作,而且还需要弯腰去拾取已经切割好的产品,很耽误时间,对产能有着较大的影响。Low production capacity: Since the operator needs to walk back and forth during work, and also needs to bend down to pick up the cut products, it is very time-consuming and has a great impact on production capacity.
无论哪一种方式,都存在产能底下、人身及装备得不到安全保证、劳动强度大、耗能高、模刀寿命缩短、产品合格率与质量不能得到保证等缺点。Either way, there are disadvantages such as low production capacity, no safety guarantee for people and equipment, high labor intensity, high energy consumption, shortened life of mold knives, and unguaranteed product qualification rate and quality.
实用新型内容Utility model content
为解决现有技术中存在的上述问题,本实用新型提供一种吸塑后道模刀切割成型装置,实现切割质量与产能的提高,减少操作者的工作强度,降低能耗,提高产品的合格率,延长模刀使用寿命,有效保护操作者的人身安全。In order to solve the above-mentioned problems in the prior art, the utility model provides a cutting and forming device for the post-absorbing mold knife, which can improve the cutting quality and production capacity, reduce the work intensity of the operator, reduce energy consumption, and improve the qualification of the product. The efficiency can prolong the service life of the mold knife and effectively protect the personal safety of the operator.
为达到上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种吸塑后道模刀切割成型装置,包括外支架结构、内支架结构、压辊运动机构、模刀翻转机构、自动化吹气机构和电控机构,内支架结构处于外支架结构内部;所述外支架结构是由金属方管、槽钢焊接而成的框架,所述外支架结构上设有压辊运动机构和电控机构;所述内支架结构是由金属方管、槽钢焊接而成的框架,此框架处于外支架结构内部,所述内支架结构包含模刀翻转机构和自动化吹气机构。A mold knife cutting and forming device in the back stage of blistering, comprising an outer support structure, an inner support structure, a pressure roller movement mechanism, a mold knife turning mechanism, an automatic air blowing mechanism and an electric control mechanism, and the inner support structure is inside the outer support structure; The outer bracket structure is a frame welded by metal square tubes and channel steel, and the outer bracket structure is provided with a pressure roller movement mechanism and an electric control mechanism; the inner bracket structure is welded by metal square tubes and channel steel. The formed frame is inside the outer support structure, and the inner support structure includes a mold knife turning mechanism and an automatic blowing mechanism.
进一步地,所述压辊运动机构包括直线滑轨、直线滑轨块、压辊支架、压辊轴承座、压辊、压辊高度调节旋转轮、链条连接支架、链轮轴轴承座、主动链轮轴、从动链轮轴、被动传动三排链轮、被动传动单排链轮、被动传动单排链条、调速电机、主动传动双排链轮和主动传动双排链条,所述直线滑轨成对安装在外支架结构上平面的前后端,每个直线滑轨上设有直线滑轨块,直线滑轨与直线滑轨块之间滑动配合,直线滑轨块上设有压辊支架,压辊支架两端设有压辊轴承座,压辊轴承座与压辊支架以卡槽方式滑动连接,压辊位于压辊支架下方,压辊两端与压辊轴承座紧配合连接,压辊支架两端设有压辊高度调节旋转轮,压辊高度调节旋转轮的螺杆与压辊支架螺纹连接,压辊高度调节旋转轮与压辊轴承座采用螺母限位;Further, the pressure roller movement mechanism includes a linear slide rail, a linear slide rail block, a pressure roller bracket, a pressure roller bearing seat, a pressure roller, a pressure roller height adjustment rotating wheel, a chain connection bracket, a sprocket shaft bearing seat, and a driving sprocket shaft , driven sprocket shaft, passive transmission three-row sprocket, passive transmission single-row sprocket, passive transmission single-row chain, speed-regulating motor, active transmission double-row sprocket and active transmission double-row chain, and the linear slide rails are in pairs Installed on the front and back ends of the plane on the outer support structure, each linear slide rail is provided with a linear slide rail block, and the linear slide rail and the linear slide rail block are slidably matched. There are pressure roller bearing seats at both ends, and the pressure roller bearing and the pressure roller bracket are slidingly connected in the form of a slot. There is a pressure roller height adjustment rotary wheel, the screw of the pressure roller height adjustment rotary wheel is threadedly connected with the pressure roller bracket, and the pressure roller height adjustment rotary wheel and the pressure roller bearing seat are limited by nuts;
所述外支架结构左右两端分别设有一组链轮轴轴承座,右侧链轮轴轴承座上设有主动链轮轴,左侧链轮轴轴承座上设有从动链轮轴;所述主动链轮轴的前端设有被动传动三排链轮,后端设有被动传动单排链轮,被动传动三排链轮及被动传动单排链轮与主动链轮轴紧配合连接,所述从动链轮轴的两端设有被动传动单排链轮,被动传动单排链轮与从动链轮轴紧配合连接,一对被动传动单排链条设置在主动链轮轴、从动链轮轴两端,被动传动单排链条分别与被动传动单排链轮、被动传动三排链轮连接;所述外支架结构右侧内部设有调速电机,调速电机输出轴上设有主动传动双排链轮,主动传动双排链轮与调速电机输出轴紧配合连接,主动传动双排链条设置在主动传动双排链轮和被动传动三排链轮之间,通过主动传动双排链条将主动传动双排链轮和被动传动三排链轮连接;所述压辊支架的内侧设有链条连接支架,链条连接支架与被动传动单排链条的链节固定连接。The left and right ends of the outer support structure are respectively provided with a group of sprocket shaft bearing seats, the right sprocket shaft bearing seat is provided with a driving sprocket shaft, and the left sprocket shaft bearing seat is provided with a driven sprocket shaft; The front end is equipped with a passive transmission three-row sprocket, and the rear end is provided with a passive transmission single-row sprocket. The passive transmission three-row sprocket and the passive transmission single-row sprocket are tightly connected with the driving sprocket shaft. There is a passive transmission single-row sprocket at the end, and the passive transmission single-row sprocket is tightly connected with the driven sprocket shaft. A pair of passive transmission single-row chains are arranged at both ends of the driving sprocket shaft and the driven sprocket shaft. They are respectively connected with passive transmission single-row sprockets and passive transmission three-row sprockets; a speed-regulating motor is installed inside the right side of the outer support structure, and an active transmission double-row sprocket is arranged on the output shaft of the speed-regulating motor. The sprocket is tightly connected with the output shaft of the speed regulating motor. The active transmission double-row chain is arranged between the active transmission double-row sprocket and the passive transmission three-row sprocket. The three-row sprocket drive is connected; the inner side of the pressure roller bracket is provided with a chain connection bracket, and the chain connection bracket is fixedly connected with the chain links of the passive transmission single-row chain.
进一步地,所述电控机构包含左控制箱、右控制箱、磁感应接近开关和行程开关,所述左控制箱、右控制箱安装于外支架结构上平面的左右两端,其内含正反转控制按钮、设置按钮、调速器等常规在电气部件,便于操作者在两端进行操作控制;在外支架结构内侧的两端安装有磁感应接近开关,以控制压辊左右运动的准确限位;在外支架结构内侧的两端磁感应接近开关的外侧安装有行程开关,为了防止磁感应接近开关失效而造成意外碰撞,作为限位终端保护。Further, the electric control mechanism includes a left control box, a right control box, a magnetic induction proximity switch and a travel switch, and the left control box and the right control box are installed on the left and right ends of the plane on the outer support structure, which contain positive and negative Rotation control button, setting button, governor and other conventional electrical components are convenient for the operator to operate and control at both ends; magnetic induction proximity switches are installed at both ends of the inner side of the outer support structure to control the accurate limit of the left and right movement of the pressure roller; A travel switch is installed on the outside of the magnetic induction proximity switch at both ends of the inner side of the outer bracket structure. In order to prevent accidental collision caused by the failure of the magnetic induction proximity switch, it is used as a limit terminal protection.
如上所述,通过压辊高度调节旋转轮调整好压辊与模刀距离,只要启动电控,调速电机就会旋转(具备正反转),通过主动双排链轮、主动传动双排链条、被动传动三排链轮、被动传动单排链条、被动传动单排链轮传动,被动传动单排链条通过链条连接支架使压辊顺着直线滑轨向左或向右运动,实现对吸塑产品的切割。As mentioned above, the distance between the pressure roller and the die knife can be adjusted by adjusting the height of the pressure roller. As long as the electric control is started, the speed regulating motor will rotate (with forward and reverse rotation). , Passive drive three-row sprocket, passive drive single-row chain, passive drive single-row sprocket drive, the passive drive single-row chain connects the bracket through the chain to make the pressure roller move left or right along the linear slide rail to realize plastic absorption Product cutting.
进一步地,所述模刀翻转机构包含模刀、模刀支架、模刀旋转支架、气缸上支点、直线气缸、气缸下支点和翻转气动电磁阀,所述模刀为平板结构,其上矩形排列有均匀分布的型腔,各型腔与吸塑产品外形一致,型腔上沿设有环绕刀刃;所述模刀支架为方框结构,模刀安装在模刀支架上,模刀支架前端的两侧设有模刀旋转支架,模刀支架安装在模刀旋转支架上并可绕模刀旋转支架旋转,模刀旋转支架设置在内支架结构前端上方的两侧;所述模刀支架底面中部的两端设有气缸上支点,内支架结构前端下方的两侧设有气缸下支点,直线气缸连接在气缸上支点与气缸下支点之间,内支架结构内部设有翻转气动电磁阀,直线气缸与翻转气动电磁阀气管连接;模刀翻转机构受翻转气动电磁阀控制,于压辊每单向运动一次时自动翻转一次,翻转动作在于外界气源通过翻转气动电磁阀控制直线气缸伸缩运动,当直线气缸伸出时,将模刀与模刀支架顶起来(模刀翻转状态,约75度),当直线气缸缩回时,将模刀与模刀支架收回来,保持水平位置(模刀切割或者待切割状态)。Further, the mold knife turning mechanism includes a mold knife, a mold knife bracket, a mold knife rotating bracket, an upper fulcrum of a cylinder, a linear cylinder, a lower fulcrum of a cylinder, and a turning pneumatic solenoid valve. There are evenly distributed cavities, each cavity is consistent with the shape of the plastic product, and the upper edge of the cavity is provided with a surrounding knife edge; the mold knife bracket is a square frame structure, the mold knife is installed on the mold knife bracket, and the front end of the mold knife bracket Both sides are provided with mold knife rotating brackets, the mold knife brackets are installed on the mold knife rotating brackets and can rotate around the mold knife rotating brackets, the mold knife rotating brackets are arranged on both sides above the front end of the inner support structure; the middle part of the bottom surface of the mold knife brackets The two ends of the cylinder are provided with the upper fulcrum of the cylinder, and the two sides below the front end of the inner support structure are provided with the lower fulcrum of the cylinder. The linear cylinder is connected between the upper fulcrum of the cylinder and the lower fulcrum of the cylinder. It is connected with the air pipe of the overturning pneumatic solenoid valve; the mold knife overturning mechanism is controlled by the overturning pneumatic solenoid valve, and it will automatically overturn once every time the pressure roller moves in one direction. When the linear cylinder is stretched out, push up the mold knife and the mold knife bracket (the mold knife is turned over, about 75 degrees). or to be cut).
进一步地,所述自动化吹气机构包含吹气气动电磁阀和吹气点阵方管,所述吹气气动电磁阀安装在内支架结构内部,所述吹气点阵方管安装在模刀底面,吹气点阵方管为串接方管,其分布在模刀各型腔的底部,吹气点阵方管对应型腔底部中心的侧面设有通气孔,吹气气动电磁阀与吹气点阵方管气管相连,吹气气动电磁阀另与外界气源连通;当模刀与模刀支架翻转约75度时候,吹气气动电磁阀自动打开通气,压缩空气通过气管输入吹气点阵方管内,此时压缩空气通过点阵方管上的通气孔,瞬间吹走型腔内切割完毕的吸塑产品,包括连体边角料,被吹走的产品及连体边角料落入预先准备好的容器中。Further, the automatic blowing mechanism includes a blowing pneumatic solenoid valve and a blowing dot matrix square tube, the blowing pneumatic solenoid valve is installed inside the inner support structure, and the blowing dot matrix square tube is installed on the bottom surface of the mold knife , the blowing dot matrix square tube is a series of square tubes, which are distributed at the bottom of each cavity of the mold knife. The dot matrix square pipe is connected with the trachea, and the blowing pneumatic solenoid valve is also connected with the external air source; when the mold knife and the mold knife support are turned about 75 degrees, the blowing pneumatic solenoid valve is automatically opened for ventilation, and the compressed air is input into the blowing dot matrix through the trachea In the square tube, at this time, the compressed air passes through the ventilation holes on the lattice square tube, and instantly blows away the cut blister products in the cavity, including the conjoined scraps, and the blown away products and conjoined scraps fall into the pre-prepared in the container.
与现有技术相比,本实用新型所提供的一种吸塑后道模刀切割成型装置利用安装在内支架结构之上的模刀翻转机构,以及模刀安装在模刀架之上,可以有效避免模刀底部磨损而失去原有的精度,保证了模刀的最大使用寿命,同时也保证了模刀的相对底面的平行度,从而也保证了产品切割的合格率。Compared with the prior art, the mold knife cutting and forming device provided by the utility model utilizes the mold knife turning mechanism installed on the inner support structure, and the mold knife is installed on the mold knife holder, which can It effectively avoids the loss of the original precision due to the wear of the bottom of the mold knife, ensures the maximum service life of the mold knife, and also ensures the parallelism of the relative bottom surface of the mold knife, thus ensuring the qualified rate of product cutting.
与现有技术相比,本实用新型所提供的一种吸塑后道模刀切割成型装置利用安装在内支架结构之上的模刀翻转机构和自动化吹气机构,可以大大有效减轻操作者的强度和人身安全,可以大大提高产能,因为操作者不需要弯着腰用手去拾取切割好的产品,节约大量的时间,手指接触模刀的机会也不存在了,提高了人身与设备安全性。Compared with the prior art, the mold knife cutting and forming device provided by the utility model utilizes the mold knife turning mechanism and the automatic air blowing mechanism installed on the inner support structure, which can greatly and effectively reduce the operator's work. Strength and personal safety can greatly improve production capacity, because the operator does not need to bend over to pick up the cut products with his hands, which saves a lot of time, and the chance of fingers touching the mold knife does not exist, which improves the safety of personal and equipment .
与现有技术相比,本实用新型所提供的一种吸塑后道模刀切割成型装置安装在内支架结构上的模刀翻转机构一直在中间,产品切割仅靠外支架结构包括压辊运动机构单次运动即可,所以操作者在上料的时候,不用来回走,大大减轻了操作者的劳动强度,也解决了由于体力劳动过大而招工难的问题。Compared with the prior art, the mold knife cutting and forming device provided by the utility model is installed on the inner bracket structure, and the mold knife turning mechanism is always in the middle, and the product cutting only depends on the movement of the outer bracket structure including the pressure roller. A single movement of the mechanism is enough, so the operator does not need to walk back and forth when loading materials, which greatly reduces the labor intensity of the operator, and also solves the problem of difficult recruitment due to excessive physical labor.
与现有技术相比,本实用新型所提供的一种吸塑后道模刀切割成型装置采用调速电机,电机只有2.2KW,属于间歇性工作,能耗较低。Compared with the prior art, the utility model adopts a speed-regulating motor for the mold knife cutting and forming device provided by the utility model, and the motor is only 2.2KW, which belongs to intermittent work and has low energy consumption.
与现有技术相比,本实用新型所提供的一种吸塑后道模刀切割成型装置中模刀采用固定方式,一直处于静止状态,仅靠压辊运动机构来回运动完成切割,除了上料之外,该装置是一键式操作。Compared with the prior art, the mold knife in the mold knife cutting and forming device provided by the utility model adopts a fixed mode and is always in a static state, and the cutting is completed only by the back and forth movement of the pressure roller movement mechanism. Besides, the device is one-button operation.
本实用新型的有益效果是:自动化程度较高,该装置设有终端碰撞保护,因此减轻了操作者的劳动强度,保证了模刀的最大使用寿命,也保证了产品切割的合格率,提高了产能,降低了能耗,保护了人身与设备安全。The beneficial effects of the utility model are: the degree of automation is high, and the device is provided with terminal collision protection, thereby reducing the labor intensity of the operator, ensuring the maximum service life of the mold knife, and also ensuring the qualified rate of product cutting, improving the production capacity, reduce energy consumption, and protect personal and equipment safety.
附图说明Description of drawings
图1是本实用新型一种实施例的立体示意图(翻转状态或者吹料过程中);Fig. 1 is a three-dimensional schematic diagram of an embodiment of the utility model (in an overturned state or in the blowing process);
图2是图1的前视图;Fig. 2 is the front view of Fig. 1;
图3是图1的左视图;Fig. 3 is the left view of Fig. 1;
图4是图1的后视图;Fig. 4 is the back view of Fig. 1;
图5是图1的右视图;Fig. 5 is the right view of Fig. 1;
图6是图1的俯视图;Fig. 6 is the top view of Fig. 1;
图7是图3的C-C剖视图;Fig. 7 is the C-C sectional view of Fig. 3;
图8是图4的D-D剖视图;Fig. 8 is a D-D sectional view of Fig. 4;
图9是图5的E-E剖视图;Fig. 9 is the E-E sectional view of Fig. 5;
图10是图1的后向立体示意图;Fig. 10 is a rear perspective schematic view of Fig. 1;
图11是本实用新型一种实施例中外支架结构的立体示意图;Fig. 11 is a three-dimensional schematic diagram of an outer support structure in an embodiment of the present invention;
图12是本实用新型一种实施例中内支架结构的立体示意图;Fig. 12 is a three-dimensional schematic diagram of an inner bracket structure in an embodiment of the present invention;
图13是本实用新型一种实施例的立体示意图(待切割或者摆放物料状态);Fig. 13 is a three-dimensional schematic diagram of an embodiment of the utility model (to be cut or placed material state);
图14是本实用新型一种实施例的立体示意图(切割状态)。Fig. 14 is a three-dimensional schematic diagram (cutting state) of an embodiment of the utility model.
图中:1-外支架结构,2-内支架结构,3-直线气缸,4-气缸上支点,5-气缸下支点,6-翻转气动电磁阀,7-模刀支架,8-模刀旋转支架,9-调速电机,10-主动传动双排链条,11-被动传动单排链条,12-被动传动单排链轮,13-链条连接支架,14-直线滑轨,15-直线滑轨块,16-压辊支架,17-压辊轴承座,18-压辊,19-链轮轴轴承座,20-压辊高度调节旋转轮,21-主动传动双排链轮,22-被动传动三排链轮,23-主动链轮轴,24-从动链轮轴,25-右控制箱,26-左控制箱,27-磁感应接近开关,28-行程开关,29-吹气气动电磁阀,30-吹气点阵方管,31-模刀。In the figure: 1-Outer support structure, 2-Inner support structure, 3-Linear cylinder, 4-Cylinder upper fulcrum, 5-Cylinder lower fulcrum, 6-Flip pneumatic solenoid valve, 7-Die knife support, 8-Die knife rotation Bracket, 9-speed regulating motor, 10-active drive double row chain, 11-passive drive single row chain, 12-passive drive single row sprocket, 13-chain connection bracket, 14-linear slide rail, 15-linear slide rail Block, 16-pressure roller bracket, 17-pressure roller bearing housing, 18-pressure roller, 19-sprocket shaft bearing housing, 20-pressure roller height adjustment rotating wheel, 21-active transmission double row sprocket, 22-passive transmission three Sprocket, 23-driving sprocket shaft, 24-driven sprocket shaft, 25-right control box, 26-left control box, 27-magnetic induction proximity switch, 28-travel switch, 29-blowing pneumatic solenoid valve, 30- Blowing dot matrix square tube, 31-die knife.
具体实施方式Detailed ways
下面结合说明书附图和具体实施例,对本实用新型作进一步详细说明。Below in conjunction with the accompanying drawings and specific embodiments of the description, the utility model will be further described in detail.
参见图1至图14:本实用新型实施例提供了一种吸塑后道模刀切割成型装置,包括外支架结构1、内支架结构2、压辊运动机构、模刀翻转机构、自动化吹气机构和电控机构,内支架结构2处于外支架结构1内部;所述外支架结构1是由金属方管、槽钢焊接而成的框架,所述外支架结构1上设有压辊运动机构和电控机构;所述内支架结构2是由金属方管、槽钢焊接而成的框架,此框架处于外支架结构1内部,所述内支架结构2包含模刀翻转机构和自动化吹气机构;Refer to Fig. 1 to Fig. 14: The embodiment of the utility model provides a mold knife cutting and forming device after plastic absorption, including an outer support structure 1, an inner support structure 2, a pressure roller movement mechanism, a mold knife turning mechanism, and an automatic air blowing mechanism. Mechanism and electric control mechanism, the inner support structure 2 is inside the outer support structure 1; the outer support structure 1 is a frame welded by metal square tubes and channel steel, and the outer support structure 1 is provided with a pressure roller movement mechanism and electric control mechanism; the inner support structure 2 is a frame welded by metal square pipes and channel steel, this frame is inside the outer support structure 1, and the inner support structure 2 includes a mold knife turning mechanism and an automatic blowing mechanism ;
所述压辊运动机构包括直线滑轨14、直线滑轨块15、压辊支架16、压辊轴承座17、压辊18、压辊高度调节旋转轮20、链条连接支架13、链轮轴轴承座19、主动链轮轴23、从动链轮轴24、被动传动三排链轮22、被动传动单排链轮12、被动传动单排链条11、调速电机9、主动传动双排链轮21和主动传动双排链条10,所述直线滑轨14成对安装在外支架结构1上平面的前后端,每个直线滑轨14上设有直线滑轨块15,直线滑轨14与直线滑轨块15之间滑动配合,直线滑轨块15上设有压辊支架16,压辊支架16两端设有压辊轴承座17,压辊轴承座17与压辊支架16以卡槽方式滑动连接,压辊18位于压辊支架16下方,压辊18两端与压辊轴承座17紧配合连接,压辊支架16两端设有压辊高度调节旋转轮20,压辊高度调节旋转轮20的螺杆与压辊支架16螺纹连接,压辊高度调节旋转轮20与压辊轴承座17采用螺母限位;The pressure roller movement mechanism includes a linear slide rail 14, a linear slide rail block 15, a pressure roller bracket 16, a pressure roller bearing seat 17, a pressure roller 18, a pressure roller height adjustment rotating wheel 20, a chain connection bracket 13, and a sprocket shaft bearing seat 19, driving sprocket shaft 23, driven sprocket shaft 24, passive transmission three-row sprocket 22, passive transmission single row sprocket 12, passive transmission single row chain 11, speed regulating motor 9, active transmission double row sprocket 21 and driving Drive the double-row chain 10, the linear slide rails 14 are installed in pairs on the front and rear ends of the upper plane of the outer support structure 1, each linear slide rail 14 is provided with a linear slide rail block 15, the linear slide rail 14 and the linear slide rail block 15 Sliding fit between them, the linear slide rail block 15 is provided with a pressure roller support 16, and the two ends of the pressure roller support 16 are provided with a pressure roller bearing seat 17, and the pressure roller bearing seat 17 and the pressure roller support 16 are slidingly connected in the form of a slot. Roller 18 is positioned at pressure roller bracket 16 below, and pressure roller 18 two ends are tightly connected with pressure roller bearing housing 17, and pressure roller bracket 16 two ends are provided with pressure roller height adjustment rotating wheel 20, and the screw rod of pressure roller height adjustment rotation wheel 20 and The pressure roller bracket 16 is threaded, and the pressure roller height adjustment rotating wheel 20 and the pressure roller bearing seat 17 are limited by nuts;
所述外支架结构1左右两端分别设有一组链轮轴轴承座19,右侧链轮轴轴承座19上设有主动链轮轴23,左侧链轮轴轴承座19上设有从动链轮轴24;主动链轮轴23的前端设有被动传动三排链轮22,后端设有被动传动单排链轮12,被动传动三排链轮22及被动传动单排链轮12与主动链轮轴23紧配合连接;从动链轮轴24的两端设有被动传动单排链轮12,被动传动单排链轮12与从动链轮轴24紧配合连接;一对被动传动单排链条11设置在主动链轮轴23、从动链轮轴24的两端,被动传动单排链条11分别与被动传动单排链轮12、被动传动三排链轮22连接;所述外支架结构1右侧内部设有调速电机9,调速电机9输出轴上设有主动传动双排链轮21,主动传动双排链轮21与调速电机9输出轴紧配合连接,主动传动双排链条10设置在主动传动双排链轮21和被动传动三排链轮22之间,通过主动传动双排链条10将主动传动双排链轮21和被动传动三排链轮22连接;所述压辊支架16的内侧设有链条连接支架13,链条连接支架13与被动传动单排链条11的链节固定连接。The left and right ends of the outer support structure 1 are respectively provided with a set of sprocket shaft bearing blocks 19, the right sprocket shaft bearing block 19 is provided with a driving sprocket shaft 23, and the left side sprocket shaft bearing block 19 is provided with a driven sprocket shaft 24; The front end of driving sprocket shaft 23 is provided with passive transmission three-row sprocket 22, and the rear end is provided with passive transmission single-row sprocket 12, and passive transmission three-row sprocket 22 and passive transmission single-row sprocket 12 are closely matched with driving sprocket shaft 23 connection; the two ends of the driven sprocket shaft 24 are provided with a passive transmission single row sprocket 12, and the passive transmission single row sprocket 12 is tightly connected with the driven sprocket shaft 24; a pair of passive transmission single row chains 11 are arranged on the driving sprocket shaft 23. At both ends of the driven sprocket shaft 24, the passive transmission single-row chain 11 is respectively connected with the passive transmission single-row sprocket 12 and the passive transmission three-row sprocket 22; 9. The output shaft of the speed-regulating motor 9 is provided with an active transmission double-row sprocket 21, and the active transmission double-row sprocket 21 is tightly connected with the output shaft of the speed-regulating motor 9. The active transmission double-row chain 10 is arranged on the active transmission double-row chain Between the wheel 21 and the passive transmission three-row sprocket 22, the active transmission double-row sprocket 21 and the passive transmission three-row sprocket 22 are connected by the active transmission double-row chain 10; the inner side of the pressure roller bracket 16 is provided with a chain connection Bracket 13, the chain connecting bracket 13 is fixedly connected with the chain link of passive transmission single row chain 11.
所述电控机构包含左控制箱26、右控制箱25、磁感应接近开关27和行程开关28,所述左控制箱26、右控制箱25安装于外支架结构1上平面的左右两端,其内含正反转控制按钮、调速器等常规在电气部件;在外支架结构1内侧的两端安装有磁感应接近开关27,以控制压辊18左右运动的准确限位,在外支架结构1内侧的两端磁感应接近开关27的外侧安装有行程开关28,为了防止磁感应接近开关27失效而造成意外碰撞,作为限位终端保护。The electric control mechanism includes a left control box 26, a right control box 25, a magnetic induction proximity switch 27 and a travel switch 28. The left control box 26 and the right control box 25 are installed on the left and right ends of the upper plane of the outer support structure 1, and Contains conventional electrical components such as forward and reverse control buttons, governors, etc.; magnetic induction proximity switches 27 are installed at both ends of the inner side of the outer support structure 1 to control the accurate limit of the left and right movement of the pressure roller 18, and the inner side of the outer support structure 1 Travel switches 28 are installed on the outsides of the magnetic induction proximity switches 27 at both ends, in order to prevent accidental collisions caused by the failure of the magnetic induction proximity switches 27, as a limit terminal protection.
所述模刀翻转机构包含模刀31、模刀支架7、模刀旋转支架8、气缸上支点4、直线气缸3、气缸下支点5和翻转气动电磁阀6,所述模刀31为平板结构,其上矩形排列有均匀分布的型腔,各型腔与吸塑产品外形一致,型腔上沿设有环绕刀刃;所述模刀支架7为方框结构,模刀31安装在模刀支架7上,模刀支架7前端的两侧设有模刀旋转支架8,模刀支架7安装在模刀旋转支架8上并可绕模刀旋转支架8旋转,模刀旋转支架8设置在内支架结构2前端上方的两侧;所述模刀支架7底面中部的两端设有气缸上支点4,内支架结构2前端下方的两侧设有气缸下支点5,直线气缸3连接在气缸上支点4与气缸下支点5之间,内支架结构2内部设有翻转气动电磁阀6(说明:为了在图纸上便于观察,附图中翻转气动电磁阀6安装在外支架结构1内侧),直线气缸3与翻转气动电磁阀6气管连接;模刀翻转机构受翻转气动电磁阀6控制,于压辊18每单向运动一次时自动翻转一次,翻转动作在于外界气源通过翻转气动电磁阀6控制直线气缸3伸缩运动,当直线气缸3伸出时,将模刀31与模刀支架7顶起来(模刀翻转状态,约75度),当直线气缸3缩回时,将模刀31与模刀支架7收回来,保持水平位置(模刀切割或者待切割状态)。The mold knife turning mechanism includes a mold knife 31, a mold knife bracket 7, a mold knife rotating bracket 8, an upper fulcrum of the cylinder 4, a linear cylinder 3, a lower fulcrum of the cylinder 5 and a turning pneumatic solenoid valve 6, and the mold knife 31 is a flat plate structure , there are uniformly distributed cavities arranged in a rectangular shape on it, each cavity is consistent with the shape of the blister product, and the upper edge of the cavity is provided with a surrounding knife edge; the mold knife bracket 7 is a square frame structure, and the mold knife 31 is installed on the mold knife bracket On 7, the both sides of mold knife support 7 front ends are provided with mold knife rotating bracket 8, and mold knife bracket 7 is installed on the mold knife rotating bracket 8 and can rotate around mold knife rotating bracket 8, and mold knife rotating bracket 8 is arranged on inner support The two sides above the front end of the structure 2; the two ends of the middle part of the bottom surface of the mold knife support 7 are provided with the upper fulcrum 4 of the cylinder, and the two sides below the front end of the inner support structure 2 are provided with the lower fulcrum 5 of the cylinder, and the linear cylinder 3 is connected to the upper fulcrum of the cylinder 4 and the lower fulcrum 5 of the cylinder, the inside of the inner support structure 2 is provided with an overturning pneumatic solenoid valve 6 (Note: in order to facilitate observation on the drawings, the overturning pneumatic solenoid valve 6 is installed inside the outer support structure 1 in the drawings), and the linear cylinder 3 It is connected with the air pipe of the overturning pneumatic solenoid valve 6; the mold knife overturning mechanism is controlled by the overturning pneumatic solenoid valve 6, and it will automatically overturn once every time the pressure roller 18 moves in one direction. The overturning action is controlled by the external air source through the overturning pneumatic solenoid valve 6 3 Telescopic movement, when the linear cylinder 3 is stretched out, the mold knife 31 and the mold knife bracket 7 are pushed up (the mold knife is turned over, about 75 degrees), when the linear cylinder 3 is retracted, the mold knife 31 and the mold knife bracket 7 Take it back and keep it in a horizontal position (die knife cutting or to-be-cut state).
所述自动化吹气机构包含吹气气动电磁阀29和吹气点阵方管30,所述吹气气动电磁阀29安装在内支架结构2内部(说明:为了在图纸上便于观察,附图中吹气气动电磁阀29安装在外支架结构1内侧),所述吹气点阵方管30安装在模刀31底面,吹气点阵方管30为串接方管,其分布在模刀31各型腔的底部,吹气点阵方管对应型腔底部中心的侧面设有通气孔,吹气气动电磁阀29与吹气点阵方管30气管相连,吹气气动电磁阀29另与外界气源连通。Described automatic blowing mechanism comprises blowing pneumatic solenoid valve 29 and blowing dot matrix square tube 30, and described blowing pneumatic solenoid valve 29 is installed inside the inner support structure 2 (illustration: in order to facilitate observation on the drawing, in the accompanying drawing Air-blowing pneumatic solenoid valve 29 is installed on the inner side of outer support structure 1), and described air-blowing lattice square pipe 30 is installed on die knife 31 bottom surfaces, and air-blowing lattice square pipe 30 is a series connection square pipe, and it is distributed in each mold knife 31 At the bottom of the mold cavity, the air blowing dot matrix square tube is provided with vent holes on the side corresponding to the bottom center of the mold cavity, and the air blowing pneumatic solenoid valve 29 is connected with the air blowing dot matrix square tube 30 air pipes, and the air blowing pneumatic solenoid valve 29 is connected with the outside air. source connectivity.
工作原理:working principle:
操作者将需要切割吸塑产品框料放置于模刀31之上;The operator places the frame material of the blister product that needs to be cut on the mold knife 31;
将一块厚度约为5mm左右的PVC板材(图中不做显示)置于被切割的吸塑产品上面;Place a PVC sheet with a thickness of about 5mm (not shown in the figure) on the cut plastic product;
使用压辊高度调节旋转轮20调整好压辊18与PVC板材最佳的过盈配合距离;Use the pressure roller height adjustment rotary wheel 20 to adjust the best interference fit distance between the pressure roller 18 and the PVC sheet;
按下调速电机9控制按钮,压辊运动机构工作,由于是过盈配合,压辊18被动旋转,将过盈配合的压力通过PVC板材传递给被切割的吸塑产品,被切割的产品受模刀31和PVC板材之间的过盈配合压力瞬间局部逐一被切割断;Press the control button of the speed regulating motor 9, and the pressure roller movement mechanism works. Because it is an interference fit, the pressure roller 18 rotates passively, and the pressure of the interference fit is transmitted to the cut blister product through the PVC sheet, and the cut product is affected The interference fit pressure between the mold knife 31 and the PVC sheet is partially cut off one by one in an instant;
当切割完毕,压辊18运动至磁感应接近开关27时候,压辊运动机构立刻停止;When the cutting is completed and the pressure roller 18 moves to the magnetic induction proximity switch 27, the pressure roller movement mechanism stops immediately;
压辊运动机构停止后,翻转气动电磁阀6打开,模刀翻转机构开始向上翻转;After the pressure roller movement mechanism stops, the flipping pneumatic solenoid valve 6 is opened, and the mold knife flipping mechanism starts to flip upward;
当翻转约75度时,自动化吹气机构工作,吹气气动电磁阀29打开,压缩空气通过气管进入吹气点阵方管30,吹走各型腔单元切割好的产品以及剩余边角料;When turning about 75 degrees, the automatic blowing mechanism works, the blowing pneumatic solenoid valve 29 is opened, and the compressed air enters the blowing lattice square tube 30 through the air pipe, blowing away the cut products and remaining scraps of each cavity unit;
当吹气结束,模刀翻转机构开始向下翻转,直至水平位置落在内支架结构2上,准备再一次工作循环。When the air blowing ends, the mold knife turning mechanism starts to turn downwards until the horizontal position falls on the inner support structure 2, ready for another working cycle.
如上所述,可较好地实现本实用新型,凡依本实用新型内容所作的一些变化与修饰,都为本实用新型权利要求所要求保护的范围所涵盖。As mentioned above, the utility model can be better implemented, and all changes and modifications made according to the content of the utility model are covered by the protection scope of the claims of the utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822217507.9U CN209425568U (en) | 2018-12-27 | 2018-12-27 | Road mould knife excision forming device after a kind of plastic uptake |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822217507.9U CN209425568U (en) | 2018-12-27 | 2018-12-27 | Road mould knife excision forming device after a kind of plastic uptake |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209425568U true CN209425568U (en) | 2019-09-24 |
Family
ID=67974014
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822217507.9U Expired - Fee Related CN209425568U (en) | 2018-12-27 | 2018-12-27 | Road mould knife excision forming device after a kind of plastic uptake |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209425568U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434953A (en) * | 2018-12-27 | 2019-03-08 | 安徽省金正塑业有限公司 | Road mould knife excision forming device after a kind of plastic uptake |
-
2018
- 2018-12-27 CN CN201822217507.9U patent/CN209425568U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434953A (en) * | 2018-12-27 | 2019-03-08 | 安徽省金正塑业有限公司 | Road mould knife excision forming device after a kind of plastic uptake |
| CN109434953B (en) * | 2018-12-27 | 2023-08-11 | 安徽省金正塑业有限公司 | A cutting and molding device for mold cutters in the back-end process of blistering |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202244314U (en) | Bale breaker | |
| CN112045085B (en) | Preparation process of heatable aluminum foil packaging lunch box | |
| WO2017071503A1 (en) | Smart multi-functional cutting system for suction moulding materials | |
| CN106881738B (en) | A kind of rotary platform ox-hide cutting machine | |
| CN208529260U (en) | A cutting machine and a transfer device for cutting and forming materials | |
| CN205889359U (en) | Full -automatic cross cutting indentation equipment | |
| CN205766510U (en) | A side material cutting machine | |
| CN107716707A (en) | A kind of full-automatic two station integrateds machine | |
| CN209425568U (en) | Road mould knife excision forming device after a kind of plastic uptake | |
| CN109434953B (en) | A cutting and molding device for mold cutters in the back-end process of blistering | |
| CN203994677U (en) | Carpet one-step punching forming device | |
| CN203712748U (en) | Rubber cutting machine | |
| CN205097282U (en) | Intelligent multi -functional plastic uptake material guillootine | |
| CN211276196U (en) | Device for stamping refrigeration equipment plate | |
| CN206956414U (en) | A kind of textile Scissoring device | |
| CN107804034A (en) | A kind of polybag thermoforming and cutter device | |
| CN214161076U (en) | Blanking collection device based on blanking die | |
| CN209937670U (en) | Shearing machine for plastic suction products | |
| CN113894868A (en) | Sole stamping die with position correction function | |
| CN214395418U (en) | Take receiving agencies's full-automatic section laminating machine | |
| CN103658288A (en) | Hardware tool discharging device and feeding equipment special for hardware tool discharging device | |
| CN210333912U (en) | Mould for tool grinder wheel guard | |
| CN107262549B (en) | Automatic production line of noise elimination and reduction equipment | |
| CN107791313A (en) | It is a kind of to be convenient to clean and dry adjustable type die cutting method be removed | |
| CN203649096U (en) | Hardware tool discharge device and feed equipment special for hardware tool discharge device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190924 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |