CN209424105U - A kind of cylindrical battery visual inspection machine of band rotation dial wheel device - Google Patents
A kind of cylindrical battery visual inspection machine of band rotation dial wheel device Download PDFInfo
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- CN209424105U CN209424105U CN201920083374.2U CN201920083374U CN209424105U CN 209424105 U CN209424105 U CN 209424105U CN 201920083374 U CN201920083374 U CN 201920083374U CN 209424105 U CN209424105 U CN 209424105U
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- wheel
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- cylindrical battery
- thumb wheel
- visual inspection
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Abstract
The utility model relates to detection device technical fields, in particular to a kind of cylindrical battery visual inspection machine of band rotation dial wheel device, feed wheel and material discharging wheel are provided on the table top of rack, setting rotation dial wheel device between feed wheel and material discharging wheel, cylindrical battery 360 ° of rotations on rotation dial wheel device, CCD detection device is provided with right above the rotation dial wheel device, transport establishment is arranged in material discharging wheel rear end, the both sides of transport establishment are respectively arranged with the first camera arrangement, second camera arrangement and separating mechanism, control system is connected with image processing system, rotate dial wheel device, transport establishment, separating mechanism, first camera arrangement, second camera arrangement, CCD detection device is connected to the control system respectively.Compared with prior art, the cylindrical battery visual inspection machine with rotation dial wheel device of the utility model meets the market requirement, and effectively controls bad order product battery and enters in consumer's hand.
Description
[technical field]
The utility model relates to detection device technical field, in particular to a kind of cylindrical battery of band rotation dial wheel device
Visual inspection machine.
[background technique]
Battery is because having many advantages, such as high-energy density, high service life and environmentally protective being widely used in daily life.
Finished battery all has to pass through stringent appearance detection before putting goods on the market, and the prior art relies primarily on the detection of battery appearance
Artificial detection, than relatively time-consuming work consuming, low efficiency, speed is slow, and production capacity is low, considerably increases the labor intensity of worker, but also very
It is easy erroneous detection, missing inspection, the requirement and various standards of detection is extremely difficult to, the demand in market can not be adapted to.
[utility model content]
In order to overcome the above problem, the utility model proposes the band rotation dial wheel devices that one kind can effectively solve the above problems
Cylindrical battery visual inspection machine.
The utility model solves a kind of technical solution that above-mentioned technical problem provides: providing a kind of band rotation dial wheel device
Cylindrical battery visual inspection machine, an including rack is provided with feed wheel and material discharging wheel on the table top of the rack, it is described into
Setting rotation dial wheel device between material wheel and material discharging wheel, the feed wheel, rotation dial wheel device and material discharging wheel linearly arrange, circle
Column battery 360 ° of rotations on rotation dial wheel device, the rotation dial wheel device surface is provided with CCD detection device, described
Transport establishment is arranged in material discharging wheel rear end, and the both sides of the transport establishment are respectively arranged with the first camera arrangement and second count according to dress
It sets, the first discharge port is arranged in the end bottom edge of the transport establishment, and the second discharge port is arranged in the end side of the transport establishment,
Separating mechanism is arranged in the end of the transport establishment and the second discharge port relative side, and setting is collected below second discharge port
Box, the interior rack includes control system and image processing system, and control system is connected with image processing system, the rotation
Dial wheel device, transport establishment, separating mechanism, the first camera arrangement, the second camera arrangement, CCD detection device are with control respectively
System is connected.
Preferably, the rotation dial wheel device includes multiple rotation magnetic thumb wheels, and multiple rotation magnetic thumb wheels linearly arrange, phase
Cylindrical battery is formed between adjacent two rotation magnetic thumb wheels from switching stations, is each provided with CCD detection device from right above switching stations.
Preferably, two rows of magnet are inlayed in the rotation magnetic thumb wheel, central shaft hole, central axis is arranged in rotation magnetic thumb wheel center
Clearance position is set between hole and rotation magnetic thumb wheel outer surface.
Preferably, the rotation magnetic thumb wheel is in cylindrical shape, and the perimeter of rotation magnetic thumb wheel is the four of cylindrical battery perimeter
Times.
Preferably, the distance between described adjacent two rotations magnetic thumb wheel is 82mm.
Preferably, two rows of magnet is symmetrical set in rotation magnetic thumb wheel, and magnet is embedded in rotation magnetic thumb wheel and not
Protrude rotation magnetic thumb wheel surface.
Preferably, the rotation dial wheel device includes a rotation thumb wheel and one feeds thumb wheel, rotation thumb wheel and charging thumb wheel
Between form cylindrical battery from switching stations, from switching stations right above be provided with CCD detection device, the rotation thumb wheel and one into
Material thumb wheel passes through first bearing seat respectively and is fixed on mounting plate.
Preferably, the charging thumb wheel surface is symmetrical arranged two first swinging plates, and rotation thumb wheel surface is symmetrical arranged
Two second swinging plates, the both sides of the charging thumb wheel are respectively set rotation scroll wheel, set between rotation scroll wheel and charging thumb wheel
Second bearing seat is set, second bearing seat is fixed on mounting plate, and the charging thumb wheel is provided centrally with the first drive shaft, from the transfer
Wheel is provided centrally with the second drive shaft, the first drive shaft and the second drive shaft and passes through driving band connection.
Preferably, the transport establishment includes that transport position, chain and gear, chain are external in the outer of two gears, gear
Drive chain circulation transmission, the fixed multiple transport positions in the periphery of the chain.
Preferably, it is provided with conveying trough in the middle part of the transport position, conveying trough both sides are respectively arranged with block, transport in position
Portion is provided with connecting hole.
Compared with prior art, the cylindrical battery visual inspection machine with rotation dial wheel device of the utility model can replace
Worker's detection cylinder shape battery appearance, it is small in size, it is high-efficient, be not easy erroneous detection, missing inspection, can meet detection requirement and various marks
Standard adapts to the demand in market, is effectively controlled bad order product battery and enters in consumer's hand and uses.
[Detailed description of the invention]
Fig. 1 is the overall structure figure for the cylindrical battery visual inspection machine that a kind of band of the utility model rotates dial wheel device；
Fig. 2 is the rotation dial wheel device for the cylindrical battery visual inspection machine that a kind of band of the utility model rotates dial wheel device
First embodiment structure chart；
Fig. 3 is the rotation dial wheel device for the cylindrical battery visual inspection machine that a kind of band of the utility model rotates dial wheel device
Second embodiment structure chart；
Fig. 4 is the rotation dial wheel device for the cylindrical battery visual inspection machine that a kind of band of the utility model rotates dial wheel device
Second embodiment Structure explosion diagram；
Fig. 5 is the charging wheel construction for the cylindrical battery visual inspection machine that a kind of band of the utility model rotates dial wheel device
Figure；
Fig. 6 is the transport bit architecture for the cylindrical battery visual inspection machine that a kind of band of the utility model rotates dial wheel device
Figure.
[specific embodiment]
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used for explaining
The utility model is not used to limit the utility model.
It is to be appreciated that the directional instruction (such as up, down, left, right, before and after ...) of institute in the utility model embodiment
It is only limitted to the relative position in given view, rather than absolute position.
In addition, the description for being such as related to " first ", " second " in the present invention is used for description purposes only, and cannot manage
Solution is its relative importance of indication or suggestion or the quantity for implicitly indicating indicated technical characteristic.Define as a result, " the
One ", the feature of " second " can explicitly or implicitly include at least one of the features.It is " more in the description of the present invention,
It is a " it is meant that at least two, such as two, three etc., unless otherwise specifically defined.
Referring to Fig. 1, a kind of cylindrical battery visual inspection machine of band rotation dial wheel device of the utility model, including one
Rack 10 is provided with feed wheel 20 and material discharging wheel 21 on the table top of the rack 10, between the feed wheel 20 and material discharging wheel 21
Setting rotation dial wheel device 30, the feed wheel 20, rotation dial wheel device 30 and material discharging wheel 21 linearly arrange, cylindrical battery
360 ° of rotations on rotation dial wheel device 30.It is provided with CCD detection device right above the rotation dial wheel device 30, cylindric
Image Acquisition is carried out to battery periphery during 360 ° of rotations of battery.Transport establishment 50 is arranged in 21 rear end of material discharging wheel, uses
In transporting battery, the both sides of the transport establishment 50 are respectively arranged with the first camera arrangement 40 and the second camera arrangement 41, are used for
Image Acquisition is carried out to two end faces of battery.The first discharge port 60 is arranged in the end bottom edge of the transport establishment 50, for outer
See spec battery outlet.The second discharge port 80 is arranged in the end side of the transport establishment 50, goes out for appearance unqualified battery
Mouthful, separating mechanism 70 is arranged in the end of the transport establishment 50 and 80 relative side of the second discharge port, for appearance is unqualified
Battery is pushed into the second discharge port 80.Collection box 81 is set below second discharge port 80, for collecting appearance unqualified battery.
It include control system and image processing system in the rack 10, control system is connected with image processing system, control system
For overall control, image processing system is used for image procossing, judges whether battery appearance is qualified.The rotation dial wheel device
30, transport establishment 50, separating mechanism 70, the first camera arrangement 40, the second camera arrangement 41, CCD detection device respectively with control
System is connected.The detection machine further includes multiple rotary electric machines, and rotary electric machine is connected to the control system, and is set to and needs to drive
The dynamic position of turn.
The transport establishment 50 includes that transport position 51, chain 52 and gear 53, chain 52 are external in the outer of two gears 53,
Gear 53 drives the circulation transmission of chain 52, and the fixed multiple transport positions 51 in the periphery of the chain 52, transport position 51 is for placing electricity
It is transported in pond.
Supporting leg 11 is respectively set in the bottom four corners of the rack 10, is used to support rack 10, the supporting leg 11 it is interior
Pulley 12, rack 10 easy to remove is arranged in side.
When work, cylindrical battery enters rotation dial wheel device 30 from feed wheel 20, and battery is on rotation dial wheel device 30
360 ° of rotations are done, then battery is pushed transport establishment 50 by material discharging wheel 21.First camera arrangement 40, the second camera arrangement 41, CCD
Detection device carries out Image Acquisition to the end face of cylindrical battery and periphery respectively, and image information is transmitted at image
Reason system, image processing system carry out image procossing, judge whether battery appearance is qualified, transmit the result to control system, control
System processed controls separating mechanism 70 according to result and appearance unqualified battery is separated to the second discharge port 80, and appearance spec battery is then
It is flowed out from the first discharge port 60.
Referring to Fig. 2, rotation dial wheel device 30 is dialled including multiple rotation magnetic in the first embodiment of rotation dial wheel device 30
Wheel 311, multiple rotation magnetic thumb wheels 311 linearly arrange, form cylindrical battery between adjacent two rotations magnetic thumb wheel 311 and change a job certainly
Position is each provided with CCD detection device from right above switching stations, for carrying out Image Acquisition to the battery of rotation.The rotation
Two rows of magnet 312 are inlayed in magnetic thumb wheel 311, for adsorbing to battery, battery are transferred to from one from switching stations next
It is a from switching stations.Central shaft hole 313 is arranged in 311 center of rotation magnetic thumb wheel, drives 311 turns of rotation magnetic thumb wheel for central axis to be arranged
It is dynamic.Clearance position 314 is set between 311 outer surface of central shaft hole 313 and rotation magnetic thumb wheel, is placed for 312 empty avoiding of magnet.
The rotation magnetic thumb wheel 311 is in cylindrical shape, and the perimeter of rotation magnetic thumb wheel 311 is the four of cylindrical battery perimeter
Times, rotation magnetic thumb wheel 311 rotates a circle, and battery just rotates four circles.The distance between adjacent two rotations magnetic thumb wheel 311 is 82mm,
It is used to form from switching stations, guarantees that cylindrical battery rotation is non-slip.
The two rows magnet 312 is symmetrical set in rotation magnetic thumb wheel 311, and every 312 quantity of row's magnet is three, can be quickly
Rotation transmission battery, does not influence the detection time of next battery.The magnet 312 is in cylindrical shape, and the diameter of magnet 312 is
5mm is highly 5mm.The magnet 312 is embedded in rotation magnetic thumb wheel 311 and non-bulging 311 surface of rotation magnetic thumb wheel.
When work, cylindrical battery enters from rotation 30 left end of dial wheel device, battery and first 311 table of rotation magnetic thumb wheel
Face contact, this position is as cell feed entrance.When first rotation magnetic thumb wheel 311 rotates, three cylinder-shaped magnets 312
The magnetic row of composition is sucked the battery suffered on 311 surface of rotation magnetic thumb wheel when turning to cell feed entrance and revolves clockwise
Turn, after battery encounters second rotation magnetic thumb wheel 311, battery is detached from magnet 312 at this time, with first, second rotation magnetic
Thumb wheel 311 is in contact, and 4: 8 position angle supporting points of formation are tangent, naturally rubs with first, second rotation magnetic thumb wheel 311
It wipes and rolls, to realize battery spinning motion, provide scanning from the CCD detection device of switching stations to first, clap
According to, identification important foundations such as operation.
When magnet 312 of battery after first rotation station rotary one week (360 °), on second rotation magnetic thumb wheel 311
Battery is sucked toward being rotated clockwise, until battery encounters third rotation magnetic thumb wheel 311 to battery rotation location in rotation
Afterwards, the magnet 312 on second 311 surface of rotation magnetic thumb wheel of battery disengaging at this time, with second, third 311 phase of rotation magnetic thumb wheel
Contact, 4: 8 position angle supporting points of formation are tangent, naturally rise with second, third 311 friction rolling of rotation magnetic thumb wheel
Come, to realize battery spinning motion, provides scanning from the CCD detection device of switching stations to second, takes pictures, identifies fortune
The important foundations such as calculation.Similarly, until battery enters material discharging wheel 21, transport establishment 50 is reached by material discharging wheel 21.First embodiment
Rotation dial wheel device 30 is suitable for having the battery product that magnet inhales symbol characteristic.
30 structures of the rotation dial wheel device are simple, easy to maintain, rotation efficiency is high, and the rotary motion of battery is more stable even
Speed, without bounce, Image Acquisition provide stablize, reliable basis.
Fig. 3 and Fig. 4 are please referred to, in the second embodiment for rotating dial wheel device 30, rotation dial wheel device 30 includes a rotation
Thumb wheel 321 and a charging thumb wheel 322, form cylindrical battery from switching stations, certainly between rotation thumb wheel 321 and charging thumb wheel 322
It is provided with CCD detection device right above switching stations, for carrying out Image Acquisition, 321 He of rotation thumb wheel to the battery of rotation
One charging thumb wheel 322 is fixed on mounting plate 330 by first bearing seat 325 respectively.322 surface of charging thumb wheel is symmetrically set
Two first swinging plates 324 are set, reach rotation thumb wheel 321,321 surface pair of rotation thumb wheel for cell feed and by battery
Claim setting two second swinging plates 323, for access from feeding the battery that transmits of thumb wheel 322 and battery is made a gift to someone material discharging wheel 21.
Rotation scroll wheel 328 is respectively set in the both sides of the charging thumb wheel 322, is arranged between rotation scroll wheel 328 and charging thumb wheel 322
Second bearing seat 326, second bearing seat 326 are fixed on mounting plate 330.The charging thumb wheel 322 is provided centrally with the first drive
Moving axis 329, rotation thumb wheel 321 are provided centrally with the second drive shaft, the first drive shaft 329 and the second drive shaft and pass through driving band
327 connections keep the first drive shaft 329 driving effect synchronous with the second drive shaft.The rotation dial wheel device 30 of second embodiment
Effectively solution never can have the feeding manner that magnet inhales the battery product of symbol characteristic, be enclosed extensively with general, be suitable for aluminum shell column
Shape battery, aluminum shell column shape battery ghost, aluminum shell column shape electrolytic capacitor etc..
Referring to Fig. 5, the feed wheel 20 is provided centrally with rotation axis 21, rotation axis 21 connects motor and turns for driving
It is dynamic, feed well 22 is uniformly arranged on the periphery of feed wheel 20, for accessing and placing cylindrical battery, transmission battery to rotation
Dial wheel device 30.
Referring to Fig. 6, being provided with conveying trough 511 in the middle part of the transport position 51,511 both sides of conveying trough are respectively arranged with block
512, placing battery is mobile, transports more stable.The middle part of transport position 51 is provided with connecting hole 513, connects for fixing with chain 52
It connects.
Compared with prior art, the cylindrical battery visual inspection machine with rotation dial wheel device of the utility model can replace
Worker's detection cylinder shape battery appearance, it is small in size, it is high-efficient, be not easy erroneous detection, missing inspection, can meet detection requirement and various marks
Standard adapts to the demand in market, is effectively controlled bad order product battery and enters in consumer's hand and uses.
The above is only the preferred embodiment of the present invention, and therefore it does not limit the scope of the patent of the utility model,
All any modifications made within the design of the utility model, equivalent replacement and improvement etc. should be included in the utility model
Scope of patent protection in.
Claims (10)
1. a kind of cylindrical battery visual inspection machine of band rotation dial wheel device, which is characterized in that including a rack, the rack
Table top on be provided with feed wheel and material discharging wheel, between the feed wheel and material discharging wheel setting rotation dial wheel device, the charging
Wheel, rotation dial wheel device and material discharging wheel linearly arrange, cylindrical battery 360 ° of rotations on rotation dial wheel device；
CCD detection device is provided with right above the rotation dial wheel device, transport establishment, the fortune is arranged in the material discharging wheel rear end
The both sides of transfer mechanism are respectively arranged with the first camera arrangement and the second camera arrangement, the end bottom edge setting of the transport establishment the
The second discharge port, the end of the transport establishment and the second discharge port is arranged in the end side of one discharge port, the transport establishment
Separating mechanism is arranged in relative side, and collection box is arranged below second discharge port；
It include control system and image processing system in the rack, control system is connected with image processing system, the rotation
Transfer wheel apparatus, transport establishment, separating mechanism, the first camera arrangement, the second camera arrangement, CCD detection device respectively with control
System is connected.
2. the cylindrical battery visual inspection machine as described in claim 1 with rotation dial wheel device, which is characterized in that the rotation
Transferring wheel apparatus includes multiple rotation magnetic thumb wheels, and multiple rotation magnetic thumb wheels linearly arrange, shape between adjacent two rotations magnetic thumb wheel
At cylindrical battery from switching stations, CCD detection device each is provided with from right above switching stations.
3. the cylindrical battery visual inspection machine of band rotation dial wheel device as claimed in claim 2, which is characterized in that it is described oneself
Turn to inlay two rows of magnet in magnetic thumb wheel, central shaft hole, central shaft hole and rotation magnetic thumb wheel outer surface is arranged in rotation magnetic thumb wheel center
Between clearance position is set.
4. the cylindrical battery visual inspection machine of band rotation dial wheel device as claimed in claim 2, which is characterized in that it is described oneself
Turn magnetic thumb wheel in cylindrical shape, the perimeter of rotation magnetic thumb wheel is four times of cylindrical battery perimeter.
5. the cylindrical battery visual inspection machine as claimed in claim 2 with rotation dial wheel device, which is characterized in that the phase
The distance between adjacent two rotation magnetic thumb wheels are 82mm.
6. the cylindrical battery visual inspection machine as claimed in claim 3 with rotation dial wheel device, which is characterized in that described two
Row's magnet is symmetrical set in rotation magnetic thumb wheel, and magnet is embedded in rotation magnetic thumb wheel and non-bulging rotation magnetic thumb wheel surface.
7. the cylindrical battery visual inspection machine as described in claim 1 with rotation dial wheel device, which is characterized in that the rotation
Transferring wheel apparatus includes a rotation thumb wheel and a charging thumb wheel, forms cylindrical battery rotation between rotation thumb wheel and charging thumb wheel
Station is provided with CCD detection device from switching stations surface, and the rotation thumb wheel and a charging thumb wheel pass through first bearing respectively
Seat is fixed on mounting plate.
8. the cylindrical battery visual inspection machine that band as claimed in claim 7 rotates dial wheel device, which is characterized in that it is described into
Expect that thumb wheel surface is symmetrical arranged two first swinging plates, rotation thumb wheel surface is symmetrical arranged two second swinging plates, the charging
Rotation scroll wheel is respectively set in the both sides of thumb wheel, and second bearing seat, second bearing is arranged between rotation scroll wheel and charging thumb wheel
Seat is fixed on mounting plate, and the charging thumb wheel is provided centrally with the first drive shaft, and rotation thumb wheel is provided centrally with the second driving
Axis, the first drive shaft and the second drive shaft pass through driving band connection.
9. the cylindrical battery visual inspection machine as described in claim 1 with rotation dial wheel device, which is characterized in that the fortune
Transfer mechanism includes transport position, chain and gear, and chain is external in the outer of two gears, and gear drives chain circulation transmission, described
The fixed multiple transport positions in the periphery of chain.
10. the cylindrical battery visual inspection machine as claimed in claim 9 with rotation dial wheel device, which is characterized in that described
Transport is provided with conveying trough in the middle part of position, and conveying trough both sides are respectively arranged with block, transport and be provided with connecting hole in the middle part of position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920083374.2U CN209424105U (en) | 2019-01-16 | 2019-01-16 | A kind of cylindrical battery visual inspection machine of band rotation dial wheel device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920083374.2U CN209424105U (en) | 2019-01-16 | 2019-01-16 | A kind of cylindrical battery visual inspection machine of band rotation dial wheel device |
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| Publication Number | Publication Date |
|---|---|
| CN209424105U true CN209424105U (en) | 2019-09-24 |
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ID=67976849
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920083374.2U Active CN209424105U (en) | 2019-01-16 | 2019-01-16 | A kind of cylindrical battery visual inspection machine of band rotation dial wheel device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209424105U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109530273A (en) * | 2019-01-16 | 2019-03-29 | 深圳市中毅科技有限公司 | A kind of cylindrical battery visual inspection machine of band rotation dial wheel device |
| CN112588598A (en) * | 2020-12-29 | 2021-04-02 | 汕头市东方科技有限公司 | Automatic detection system and detection method for aluminum tank |
-
2019
- 2019-01-16 CN CN201920083374.2U patent/CN209424105U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109530273A (en) * | 2019-01-16 | 2019-03-29 | 深圳市中毅科技有限公司 | A kind of cylindrical battery visual inspection machine of band rotation dial wheel device |
| CN109530273B (en) * | 2019-01-16 | 2024-01-09 | 深圳市中毅科技有限公司 | Cylindrical battery appearance detector with rotary thumb wheel device |
| CN112588598A (en) * | 2020-12-29 | 2021-04-02 | 汕头市东方科技有限公司 | Automatic detection system and detection method for aluminum tank |
| CN112588598B (en) * | 2020-12-29 | 2022-09-16 | 汕头市东方科技有限公司 | Automatic detection system and detection method for aluminum tank |
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