CN209419433U - A kind of folded film device and folded film orthopedic systems, material disc - Google Patents
A kind of folded film device and folded film orthopedic systems, material disc Download PDFInfo
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- CN209419433U CN209419433U CN201920066510.7U CN201920066510U CN209419433U CN 209419433 U CN209419433 U CN 209419433U CN 201920066510 U CN201920066510 U CN 201920066510U CN 209419433 U CN209419433 U CN 209419433U
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Abstract
This application discloses a kind of folded film device and folded film orthopedic systems, material disc.Wherein, folded film device includes: pedestal, material disc and pressing mechanism, wherein material disc is arranged on the base, and material disc includes charging pipe, and charging pipe is equipped with charging through-hole, and the section for the through-hole that charges and the shape of material outer profile match；Pressing mechanism and material disc are oppositely arranged to be used to material being pressed into charging through-hole, the membrane material of surface of material is folded into preset shape during material enters charging through-hole.Material is arranged by using the material disc with charging pipe in the application, so that the membrane material of surface of material can be folded into preset shape during being pressed the charging through-hole for entering charging pipe by material, the folding efficiency to surface of material membrane material can be improved, while the consistency of the folding line of the membrane material of material can be improved.
Description
Technical field
This application involves technical field of automation equipment, more particularly to a kind of folded film device and folded film orthopedic systems, object
Charging tray.
Background technique
Motor generally all has stator and rotor as common Power Component, is turned electric energy by electromagnetic induction effect
The mechanical energy of rotor is turned to, to drive other devices operation connecting with rotor.Existing stator is generally by stator body portion
It is formed with coil, coil is wound around in stator body portion.
It is short-circuit in order to prevent, it will usually one layer of insulating film be set between stator body portion and coil, generally use resistance to height
Temperature and the preferable PET of insulation performance (Polyethylene terephthalate, polyethylene terephthalate) film, then
PET film is folded, so that PET film wraps up coil.
In existing technology, usually PET film is folded by the way of manually folding, with folded film low efficiency
And the problem that the folded shape coincidence of PET film is low.
Utility model content
The application provides a kind of folded film device and folded film orthopedic systems, material disc, to solve in the prior art to PET film
When being folded, folded film low efficiency and the low problem of the folded shape coincidence of PET film.
In order to solve the above technical problems, the application use a technical solution be: a kind of folded film device is provided, for pair
The membrane material of surface of material is folded, and folded film device includes:
Pedestal；
Material disc, on the base, material disc includes charging pipe for setting, and charging pipe is equipped with charging through-hole, and the through-hole that charges is cut
Face and the shape of material outer profile match；
Pressing mechanism is oppositely arranged to be used to material being pressed into charging through-hole, to enter charging in material with material disc
The membrane material of surface of material is folded into preset shape during through-hole.
In order to solve the above technical problems, another technical solution that the application uses is: providing a kind of material disc.Material disc
Include:
Charging pipe, the charging pipe are equipped with charging through-hole, stator core institute described in the section of the charging through-hole and material
The matched shape of material outer profile is stated to match；
Chassis is provided with mounting groove, and described charging pipe one end is inserted in the mounting groove so that the charging pipe and
The material disc is fixedly connected or is detachably connected；
Wherein, multiple mounting grooves are provided on the chassis, multiple mounting grooves are evenly distributed on the chassis
On, wherein plugging one charging pipe of installation in each mounting groove.
In order to solve the above technical problems, another technical solution that the application uses is: providing a kind of folded film orthopedic systems.
Folded film orthopedic systems include folding film device and squeezing shaping device as previously described, wherein squeezing shaping device is used for folded
Material after film device processing carries out squeezing shaping.
The beneficial effect of the application is: being in contrast to the prior art, the application provides a kind of folded film device and folded
Film orthopedic systems.Material is set by using the material disc with charging pipe, using pressing mechanism by material by being pressed into charging pipe
Charging through-hole in so that material can be by surface of material during being pressed the charging through-hole into charging pipe
Membrane material be folded into preset shape, therefore the folding efficiency to surface of material membrane material can be improved, while material can be improved
Membrane material folding line consistency；Further, multiple charging pipes are arranged on a material disc can be once to multiple materials
It carries out by laminated film, so as to further increase the folded membrane efficiency of material.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of material；
Fig. 2 is the structural schematic diagram of the cross-sectional view of the cross section of material shown in Fig. 1；
Fig. 3 is a kind of structural schematic diagram of folded one embodiment of film device provided by the present application；
Fig. 4 is the structural schematic diagram that the main view of film device is folded shown in Fig. 3；
Fig. 5 is that film device is folded shown in Fig. 4 in the structural schematic diagram of the cross-sectional view in the section B-B '；
Fig. 6 is the structural schematic diagram that one embodiment of a kind of material disc that film device provides is folded shown in Fig. 3；
Fig. 7 is structural schematic diagram of the material disc shown in Fig. 6 in the cross-sectional view in the section A-A '；
Fig. 8 is the structural schematic diagram that another embodiment of a kind of material disc that film device provides is folded shown in Fig. 3；
Fig. 9 is the structural schematic diagram that one embodiment of heating component in film device is folded shown in Fig. 5；
Figure 10 is a kind of structural schematic diagram of one embodiment of squeezing shaping component provided by the present application；
Figure 11 is structural schematic diagram of squeezing shaping component shown in Figure 10 in the cross-sectional view in the section C-C '；
Figure 12 is a kind of flow diagram of folded one embodiment of film shaping methods provided by the present application.
Specific embodiment
The technical issues of to solve the application, the technical solution of use and the technical effect that reaches are clearer, below
It will be described in further detail in conjunction with technical solution of the attached drawing to the embodiment of the present application.
Term " first ", " second " in the application are used for description purposes only, and are not understood to indicate or imply opposite
Importance or the quantity for implicitly indicating indicated technical characteristic.Define " first " as a result, the feature of " second " can be bright
Show or implicitly include at least one this feature.In the description of the present application, the meaning of " plurality " is at least two, such as two
It is a, three etc., unless otherwise specifically defined.The directional instruction of institute in the embodiment of the present application (such as upper and lower, left,
It is right, forward and backward ...) be only used for explain under a certain particular pose (as shown in the picture) between each component relative positional relationship,
Motion conditions etc., if the particular pose changes, directionality instruction is also correspondingly changed correspondingly.In addition, term
" comprising " and " having " and their any deformations, it is intended that cover and non-exclusive include.Such as contain series of steps
Or the process, method, system, product or equipment of unit are not limited to listed step or unit, but optionally also wrap
Include the step of not listing or unit, or optionally further comprising other steps intrinsic for these process, methods, product or equipment
Rapid or unit.
Referenced herein " embodiment " is it is meant that a particular feature, structure, or characteristic described can wrap in conjunction with the embodiments
It is contained at least one embodiment of the application.Each position in the description occur the phrase might not each mean it is identical
Embodiment, nor the independent or alternative embodiment with other embodiments mutual exclusion.Those skilled in the art explicitly and
Implicitly understand, embodiment described herein can be combined with other embodiments.
Fig. 1 and Fig. 2 are please referred to, Fig. 1 is a kind of structural schematic diagram of material, and Fig. 2 is cuing open for the cross section of material shown in Fig. 1
The structural schematic diagram of view.Wherein, material 100 includes main part 110, and fluted 111 are arranged on main part 110 for being arranged
Coil 120, coil 120 are arranged in groove 111 to be wound around on main part 110.Wherein in main part 110 and coil 120
Between be additionally provided with a tunic material 130, the effect of membrane material 130 is separated main part 110 and coil 120 to play insulation and make
With.Wherein, the material of membrane material 130 can be PET (Polyethylene terephthalate, polyethylene terephthalate
Ester) etc. isolation materials.Wherein, material 100 can be stator or rotor.In other examples, material 100 can not also
Comprising coil, material 100 can be surface and be provided with membrane material and need to fold membrane material so that membrane material is close to material 100
The element of outer profile.
When material 100 is stator or rotor, material 100 is usually that section, the outer profile of material 100 include two in a ring
A arcwall face being arranged concentrically and two inclined-planes for being separately connected the two arcwall faces.Groove 111 is generally arranged at the two tiltedly
On face.However, generally carrying out using the two inclined-planes in complete circular ring shape using multiple materials 100 are assembled in production at present
The splicing joint face of usually two materials 100.Therefore it needs to carry out shaping to membrane material 130, membrane material 130 is allowed to be close to object
The surface of 100 outer profiles is expected, so that membrane material 130 does not influence the assembly of multiple materials 100.
Present invention also provides a kind of folded film devices, please refer to Fig. 3-Fig. 5, and Fig. 3 is a kind of folded film dress provided by the present application
The structural schematic diagram of an embodiment is set, Fig. 4 is the structural schematic diagram that the main view of film device is folded shown in Fig. 3, and Fig. 5 is shown in Fig. 4
Structural schematic diagram of the folded film device in the cross-sectional view in the section B-B '.
Folded film device 300 includes pedestal 310, pressing mechanism 320 and material disc 200.Material disc 200 is arranged in pedestal
On 310, pressing mechanism 320 is oppositely arranged with pedestal 310, and wherein pressing mechanism 320 is used to press material, so that
Material can pass through charging through-hole 211.
Fig. 6-Fig. 7 is please referred to, Fig. 6 is the structural representation that one embodiment of a kind of material disc that film device provides is folded shown in Fig. 3
Figure；Fig. 7 is structural schematic diagram of the material disc shown in Fig. 6 in the cross-sectional view in the section A-A '.
Material disc 200 includes charging pipe 210, charging through-hole 211 is provided on charging pipe 210 with for material to be arranged,
The sectional dimension of middle charging through-hole 211 matches with the matched shape of material outer profile.Therefore can make material completely into
When charging through-hole 211, the membrane material of surface of material can fold completely wraps up coil, and membrane material can be tightly attached to coil table
Face.
Material is set by using the charging through-hole 211 to match with material outer profile, so that material is logical into charging
During hole 211, the membrane material on material can be charged the folding of 211 inner surface of through-hole, and membrane material is enabled to be tightly attached to material
Surface.Therefore the folding efficiency of the membrane material on material can be improved.Meanwhile by using the charging through-hole 211 of identical size
Membrane material is folded, the consistency of membrane material folding line on material can be improved, so that the assembly of subsequent multiple materials is more
It is simple and fast.
In the present embodiment, the outer profile of charging pipe 210 can the shapes such as cylindrical or cuboid or square exist
This without limitation, it is further charge through-hole 211 can by be oppositely arranged the first cambered plate, the second cambered plate and be oppositely arranged
The first skewback and the second skewback enclose constitute.
Further, in the present embodiment, material disc 200 may further include chassis 220, and chassis 220 is for installing dress
Expects pipe 210, and mounting structure 221 can also be set on chassis 220 to which entire material disc 200 is installed to folded film dress accordingly
It sets.The fringe region on chassis 220 can be set in mounting structure 221, and wherein mounting structure 221, which can be, is pierced by chassis 220
Mounting hole, match by using connectors such as screw, key or pins with mounting hole and allow entire material disc 200 steady
Fixed is mounted on folded film device.
In the present embodiment, installation matches connection after chassis 220 is separately formed with charging pipe 210, specifically, chassis 220
On be provided with mounting groove 222, one end of charging pipe 210 plug in mounting groove 222 to realize chassis 220 and charging pipe 210
It is stably connected with.Wherein, the bottom of mounting groove 222 have through-hole 223, when one end of charging pipe 210 plug in mounting groove 222 with
After chassis 220 is stably connected with, through-hole 223 can be docked with the charging matching of through-hole 211, so that material can be from charging pipe 210
After the other end enters charging through-hole 211, passes through charging through-hole 211 and flowed out from through-hole 223.Therefore through-hole 223 can be used as material
Discharge hole.
In the present embodiment, in order to prevent surface of material membrane material fold after deform, through-hole 223 can be set to
Charge the identical hole of through-hole 211, i.e. the section of through-hole 223 equally matches with the outer profile of material.
Further, in order to improve the folded membrane efficiency of material, multiple mounting grooves 222 can also be set on chassis 220, often
One mounting groove 222 can plug one charging pipe 210 of installation.It therefore can be by this material disc 200 once to multiple objects
Material carries out folded film.Wherein, the same side on chassis 220 is arranged in multiple mounting grooves 222, and multiple mounting grooves 222 can uniformly divide
Chassis 220 can be arranged in the central area on chassis 220, such as multiple mounting grooves 222 in cloth by the way of array arrangement
Central area.
Further, referring to Fig. 8, Fig. 8 is the structure for folding another embodiment of a kind of material disc that film device provides shown in Fig. 3
Schematic diagram.
In the present embodiment, in order to facilitate the movement of material disc 200, handle 224, handle can also be set on chassis 220
224 are arranged in the side on chassis 220.Wherein it is possible to which a handle 224 is respectively set with convenient in the opposite sides on chassis 220
It carries.
In the present embodiment, using mounting groove 222 is arranged on chassis 220, so that charging pipe 210 can be by plugging peace
The mode of dress is detachably connected with chassis 220, in other examples, charging pipe 210 and chassis 220 can also integrally at
Type.
Further referring to Fig. 3-Fig. 5.Pedestal 310 includes substrate 311 and mounting bracket 312, and mounting bracket 312 is mounted on
It is fixedly connected in substrate 311 with substrate 311.Mounting bracket 312 includes the first mounting portion 313 and the second mounting portion 314, wherein the
One mounting portion 313 is positioned close to 311 side of substrate, and the setting of the second mounting portion 314 is in the first mounting portion 313 back to substrate 311
Side.
Wherein, material disc 200 is mounted on the position of the first mounting portion 313, and pressing mechanism 320 is mounted on the second mounting portion
314 position can make the material on material disc 200 move to the direction close to substrate 311 by pressing mechanism 320.
Wherein, the first mounting portion 313 includes that two support plates 3131 being oppositely arranged and both ends are separately connected two and are oppositely arranged
Support plate 3131 connecting plate 3132.First 313 liang of mounting portion support plate 3131 is mounted in substrate 311, that is, two support plates
3131 one end is fixedly connected with substrate 311, and the other end is connect with connecting plate 3132.
Further referring to Fig. 5, pressing mechanism 320 is mounted on the position of the second mounting portion 314, wherein pressing mechanism 320
It include: press component 321 and Power Component 322.Wherein Power Component 322 may include motor, cylinder equal power device and use
In the connector for connecting Power Component 322 with press component 321, press component 321 is connected by Power Component 322, thus
Press component 321 can be driven to press material, material is enabled to pass through charging through-hole 211.
Wherein, when Power Component 322 is cylinder, in order to prevent due to installation error, and lead to the cylinder of Power Component
Piston rod occur bending during driving press component 321 or damage problem, can also be by separate in piston rod
One end of cylinder connects universal joint, by universal joint Power Component 322 is connected with press component 321.
Press component 321 includes installation base plate 3211 and the pressing lever 3212 being mounted on installation base plate 3211, wherein pressing
The quantity of compression bar 3212 can be to be multiple, and multiple pressing levers 3212 are mounted on the same side of substrate 3211, and multiple pressing levers
The 3212 charging through-hole 211 in the installation site of installation base plate 3211 and material disc 200 corresponds.So that each pressing
Bar 3212 can press a material, so that all materials all pass through charging through-hole 211.
In the present embodiment, Power Component 322 can use Pneumatic piston Power Component, by its piston rod as connection
Part is connect with the side of installation base plate 3211 back to pressing lever 3212.And then the reciprocating motion by piston rod in the cylinder
Press component 321 can be driven to move to the direction close to or far from material disc 200.
In the present embodiment, the sectional dimension of pressing lever 3212 is less than or equal to the sectional dimension of charging through-hole 211, is pressing
Compression bar 3212 presses material into after charging through-hole 211, and one end of pressing lever 3212 can be deep into right in charging through-hole 211
Material is further pressed, and material is enabled to pass through charging through-hole 211.
Further, in order to improve press component 321 during exercise stability, enable pressing lever 3212 and charging
211 exactitude position of through-hole, prevents guide rod 331 and severe friction occurs for charging through-hole 211, or guide rod 331 occurs
The problems such as can not being inserted into charging through-hole 211 due to position deviation, can also be arranged guide frame 330.Wherein guide frame 330
Including the guide rod 331 being fixedly connected with press component 321, and the directive slide track 332 being slidably matched with guide rod 331, guiding
The position that the second mounting portion 314 is arranged in sliding rail 332 is fixedly connected with mounting bracket 312.Wherein, directive slide track 332 have with
The pilot hole 3321 that guide rod 331 matches, 331 one end of guide rod are slidably matched through pilot hole 3321 with directive slide track 332,
The other end of guide rod 331 is fixedly connected with installation base plate 3211.
In the present embodiment, the movement of press component 321 can be oriented to by the way that multiple groups guide frame 330 is arranged, it is more
Link position of the group guide frame 330 on installation base plate 3211 is uniformly distributed, so that 330 pairs of multiple groups guide frame installations
The power of the application of substrate 3211 is evenly distributed, so that entire press component 321 being capable of smooth motion.
Further referring to Fig. 5, folded film device 300 further comprises heating component 400, the installation of 400 one end of heating component
On connecting plate 3132, material disc 200 is mounted in heating component 400 back on the side of connecting plate 3132.So that object
Material is able to enter in heating component 400 after charging through-hole 211, to heat to material.
Referring to Fig. 9, Fig. 9 is the structural schematic diagram for folding one embodiment of heating component in film device shown in Fig. 5.
Heating component 400 includes heat block 410, and material heating through-hole 411 and hot hole 412 are provided on heat block 410.Object
Material heating through-hole 411 is heated for receiving material, and to material.Wherein, after material enters material heating through-hole 411, object
Material can be fixed on any position in material heating through-hole 411 under the rubbing action with material heating 411 inner wall of through-hole.
Hot hole 412 is used to be arranged heating member (not shown) using the heat source required as heating.Wherein, heating member can be heating rod
Or heating pole, by the way that heating member to be inserted into hot hole 412, so as to realize the heating to material.
Wherein, in order to enable the membrane material of surface of material does not deform during heating, material can be heated logical
Hole 411 is arranged to the shape to match with material outer profile, by making the membrane material shape of surface of material solid after heating and cooling
Change.
In the present embodiment, heat block 410 can heat through-hole in the shapes such as square, cuboid or cylindrical body, material
411 run through 410 liang of planes being oppositely arranged of heat block.Hot hole 412 and material heating through-hole 411 are perpendicular, and hot hole 412 can be set
It sets on other sides of heat block 410.Wherein, hot hole 412 need to be arranged in a staggered manner with material heating through-hole 411, i.e. hot hole 412 and object
Material heating through-hole 411 is not in intersect and penetrate through connection, scalds material to avoid the heating member in hot hole 412.At it
In his embodiment, the heating of hot hole 412 and material through-hole 411 is perpendicular can be with parallel setting, it is not limited here.
In the present embodiment, in order to improve heating efficiency, multiple materials disposed in parallel can be set on heat block 410 and added
Material can be set to heat to material in heat through-hole 411, each material heating through-hole 411.Likewise, heat block 410
On multiple hot holes 412 can be set, multiple hot holes 412 are uniformly dislocatedly distributed on heat block 410, so as to all materials
When heating the material heating in through-hole 411, the temperature in all material heating through-holes 411 everywhere reach unanimity so as to so that
It obtains and the heating temperature of material is stablized.
Wherein, one of plane where material heating through-hole 411 opening can be used as the mounting surface of heat block 410,
The fixation holes such as threaded hole, pin hole or keyhole are wherein provided in this plane for heat block 410 to be fixed to first
On mounting portion 313.
Further referring to Fig. 5, in the present embodiment, heat block 410 can be metal block, with good thermal conductivity.
And hence it is also possible to be sticked thermal insulation board 430 in the side of heat block 410, to play the role of completely cutting off heat.Wherein thermal insulation board 430
It can protect operator not to be burned, while the heat loss of heat block 410 can also be reduced, improve heating efficiency.
Thermal insulation board 430 can be made of heat-barrier materials such as bakelites, it is not limited here.
Wherein, it is provided on thermal insulation board 430 and matches the intercommunicating pore 431 docked with hot hole 412, intercommunicating pore 431 is for being arranged
Conductor wire enables all heating members to be electrically connected with conductor wire to be heated.
In the present embodiment, fixed temperature sensor it can also be carried out in heating component 400 with the temperature to heat block 410
Monitoring, so that it is guaranteed that the heating temperature of heat block 410 is within the scope of default temperature.
In the present embodiment to the processing flow of material for processing to material 100, detailed process includes: by object
Material 100 is inserted partially into the charging through-hole 211 of charging pipe 210, so that the membrane material 130 for the part that material 100 is inserted into is by coil
120 claddings；The material disc 200 for having inserted multiple materials 100 is installed in heating component 400, so that charging through-hole 211 and object
Material heating through-hole 411 matches docking one by one；Control pressing mechanism 320 presses material 100, so that material 100 passes through dress
Completely into material heating through-hole 411 after material through hole 211, wherein material 100 passes through membrane material during charging through-hole 211
130 can be fully folded to coat coil 120；After material 100 heats through-hole 411 completely into material, pass through heating group
Part 400 heats material, wherein can set heating temperature to 110-130 DEG C, heating time is 3-5 minutes；When complete
After heating, then by the pressing lever 3212 of pressing mechanism 320 further go deep into material heat in through-hole 411 to material 100 into
Row pressing, so that material 100 passes through material and heats through-hole 411；The material collection for passing through material heating through-hole 411 gets up to carry out
Natural cooling then completes folded processing of the film device 300 to material.
In the present embodiment, heating component 400 is mounted on connecting plate 3132, therefore in order to ensure material 100 can be complete
It is detached from from heating component 400 across material heating through-hole 411, it is also necessary to connection through-hole be set in connecting plate 3132, work as material
After 100 complete heating, pressing lever 3212 is further inserted into material heating through-hole 411 and presses material 100, so that material
100 can be forced out material heating through-hole 411.In the present embodiment, the side of heating component 400 back to pressing mechanism 320 may be used also
Material bin (not shown) is arranged, wherein material bin be can be set between two support plates 3131 for receiving from material
Heat the material 100 that through-hole 411 is detached from.
By above-mentioned folded film device, the membrane material 130 on material 100 can be allow to be close to the surface of material 100, led to simultaneously
Crossing that heating component 400 heats material 100 can be further such that the shape of membrane material 130 be fixed.
It is received after material 100 is detached from material heating through-hole 411 by material bin, material 100 can be in material bin
Middle natural cooling is so that the shape of the membrane material 130 on 100 surface of material further fixes.
Shaping pressing can also be carried out to it after material 100 completes cooling, the shape of material 100 is enabled to reach default
Requirement.
Figure 10-Figure 11 is please referred to, Figure 10 is a kind of structural representation of one embodiment of squeezing shaping component provided by the present application
Figure, wherein squeezing shaping component 500 includes first component 510 and second component 520, and first component 510 and second component 520 are straight
The connection of flexible connector 530 was connected, so that first component 510 and second component 520 can do relatively reciprocating motion, wherein the
One component 510 is provided with the first extrusion structure 511 close to the side of second component 520, and second component 520 is close to first component
510 side is provided with the second extrusion structure 521.When first component 510 and second component 520 are oppositely arranged, first is squeezed
Structure 511 and the second extrusion structure 521 match correspondence, and at least one in 520 the two of first component 510 and second component
When a application pressure, can enable the first extrusion structure 511 and 521 phase of the second extrusion structure and formed one appearance
It 540 between emptying, in accommodating space 540 is used to that material to be arranged to squeeze material, wherein accommodating space 540 and preset object
The outer profile of material matches, and enables the outer profile of material to reach pre- so as to be squeezed to material therein setting
If requirement；Meanwhile the consistency of surface of material membrane material folding line can also be improved to the material part squeezing shaping for completing folded film.
Wherein, the first extrusion structure 511 and the second extrusion structure 521, which can be, is arranged on corresponding component one side
Groove or boss.In the present embodiment, multiple first extrusion structures 511 can be set in first component 510, and in second component
Multiple the second extrusion structures 521 to match are set on 520 so that first component 510 be connected with second component 520 when
Time can form multiple accommodating spaces 540, wherein can be set a material in each accommodating space 540, therefore can be with
Pressurization shaping once is carried out to multiple materials, so as to improve the squeezing shaping efficiency to material.
In the present embodiment, working as between first component 510 and second component 520 by using the setting of flexible connector 530,
To realize the elastic connection for working as first component 510 and second component 520, so that removing to when first component 510 or second
When the pressure of component 520, the position of first component 510 and second component 520 can be separated from each other, so that in complete doublet
After the squeezing shaping of material, convenient for material is taken out between first component 510 and second component 520.
Wherein, flexible connector 530 can be spring, close to mutual one between first component 510 and second component 520
Corresponding first groove and the second groove can be set on face, and it is recessed that the both ends of flexible connector 530 are inserted respectively into first
Elastic connection is realized in slot and the second groove.
Further referring to Figure 11, squeezing shaping component 500 further includes sliding bar 550, and sliding bar 550 runs through first component
510 and second component 520, and can be slidably matched at least one of both first component 510 and second component 520.Its
In, first component 510 and second component 520 are provided with sliding bar mounting hole 560, and sliding bar 550 runs through 510 He of first component
The sliding bar mounting hole 560 of second component 520, and one end of sliding bar 550 can be fixed therein a sliding bar mounting hole
In 560, such as one end of sliding bar 550 is fixed in the sliding bar mounting hole 560 of first component 510, other end insertion the
It is slidably matched in the sliding bar mounting hole 560 of two components 520 with second component 520.
Therefore, by the way that sliding bar 550 is arranged, so that when applying pressure to first component 510 and/or second component 520,
First component 510 and/or second component 520 can be moved back and forth along the axial direction of sliding bar 550, so as to prevent out
When applying pressure to first component 510 and/or second component 520 now, first component 510 and second component 520 misplace
The problem of.
In the present embodiment, squeezing shaping component 500 can also include multiple second components 520, first component 510 and more
A second component 520 is cascading, wherein first second component 520 and first structure nearest apart from first component 510
Part 510 matches, and mutually close side is respectively arranged with the first extrusion structure 511 and the second extrusion structure 521, to be formed
Accommodating space 540 is for being arranged material and squeezing it；Think each other between same two adjacent second components 520
The first extrusion structure 511 and the second extrusion structure 521 can be equally respectively set in close side.
Therefore, it is cascading, can be formed multiple by using first component 510 and multiple second components 520
Accommodating space 540, wherein each accommodating space 540 may be incorporated for one material 100 of setting and squeeze material 100
Shaping, so as to improve the squeezing shaping efficiency to material 100.
In the present embodiment, when being cascading using first component 510 and multiple second components 520, the first structure
It is provided with sliding bar mounting hole 560 on part 510 and each second component 520, sliding bar 550 is inserted in corresponding sliding
Bar mounting hole 560 is to run through first component 510 and each second component 520.Wherein, sliding bar 550 and first component 510
It is fixedly connected, sliding bar 550 can be slidably matched with all second components 520, so that the second all structures
Part 520 can be along the axial movement of sliding bar 550, it can be ensured that the equal accurate contraposition of all second components 520, so as to keep away
Exempt from occur problem of misalignment occur between first component 510 and multiple second components 520.
In the present embodiment, the pressure that squeezing shaping component 500 can be applied using pressurizing device, and then setting is being held
Material 100 in 540 between emptying carries out squeezing shaping.Therefore it needs for squeezing shaping component 500 to be mounted on pressurizing device, from
And it is squeezed.
Wherein, in order to facilitate the installation of squeezing shaping component 500, shaping component 500 may further include extruding bottom plate
570, it squeezes 570 side of bottom plate and is provided with annular protrusive board 580, an installation can be formed by squeezing bottom plate 570 and annular protrusive board 580
Slot 590, wherein first component 510 is inserted in mounting groove 590.The installations knot such as U-type groove can be set in the side for squeezing bottom plate 570
Shaping component 500 can be installed on corresponding pressurizing device by structure by this mounting structure, to squeeze to material whole
Shape.
After squeezing shaping component 500 is installed on corresponding pressurizing device, by pressurizing device to shaping component 500
A farthest second component 520 of middle distance pressurizes, so that each second component 520 is to close to first component 510
Direction movement, so as to realize in accommodating space 540 material 100 carry out squeezing shaping.Wherein, in order to ensure extruding
Shaping effect can use pressure value to press for the pressure of 1.8-2.0kg/cm2 entire shaping component 500, when pressing
Between for 1min or so, it is subsequent so as to facilitate so as to ensure the contoured squeeze of material 100 into preset shape
Assembly forming.
Therefore, present invention also provides a kind of squeezing shaping devices, and wherein squeezing shaping device may include as previously described
Squeezing shaping component 500 and pressurizing device, squeezing shaping component 500 is pressed by pressurizing device, so as to so that
The outer profile for obtaining the material 100 in accommodating space 540 can be squeezed into preset shape.
Further, the application also provides a kind of folded film orthopedic systems, wherein folded film orthopedic systems may include as above
The folded film device 300 and squeezing shaping component 500, can be to the membrane material 130 on 100 surface of material by folded film device 300
It is folded, membrane material 130 is enabled to be close to the surface of material, then material 100 is heated again, when material 100 is cooling
Make 130 shape of membrane material further close to the surface of material without turning down afterwards；Further, using squeezing shaping component
500 pairs of materials 100 after cooling are squeezed so that the outer profile of material 100 can satisfy preset requirement, therefore can be so as to
In subsequent assembly.
Present invention also provides a kind of folded film shaping methods, please refer to Figure 12, and Figure 12 is a kind of folded film provided by the present application
The flow diagram of one embodiment of shaping methods.The folded film shaping methods can be able to reality by the preceding folded film orthopedic systems
It is existing, wherein folded film shaping methods specifically comprise the following steps:
S110: material parts are inserted in charging through-hole.
In this step, material 100 can will be inserted partially into the charging through-hole of charging pipe 210 by personnel's manual operations
In 211, so that the membrane material 130 for the part that material 100 is inserted into coats coil 120.
S120: pressing material by pressing mechanism, with during material enters charging through-hole by material table
The membrane material in face is folded into preset shape.
After completing step S110, control pressing mechanism 320 presses material 100, so that material 100 passes through charging
Completely into material heating through-hole 411 after through-hole 211, wherein material 100 passes through membrane material 130 during charging through-hole 211
It can be fully folded to coat coil 120.
S130: squeezing shaping is carried out to material, so that the outer profile of the material of material meets preset requirement.
After completing the folding to the membrane material of surface of material, squeezing shaping can also be carried out to material by compression assemblies.
Wherein, in order to ensure squeezing shaping effect, can use pressure value is the pressure of 1.8-2.0kg/cm2 to entire squeezing shaping group
Part 500 is pressed, and compressing time is 1min or so, so as to ensure the contoured squeeze of material 100 into preset shape
Shape, so as to facilitate subsequent assembled forming.
In the present embodiment, after completing step S120, material can also be heated by heating component, specifically
Through-hole 411 is heated for material and receives material 100, material is heated by heating component 400, wherein can be by heating temperature
It is set as 110-130 DEG C, heating time is 3-5 minutes；After completing heating, then pass through the pressing lever 3212 of pressing mechanism 320
Further go deep into material heating through-hole 411 pressing material 100, so that material 100 passes through material and heats through-hole 411；
The material collection for passing through material heating through-hole 411 gets up to carry out natural cooling, then completes folded film device 300 and add to material
Work.In this step, by heating and natural cooling make surface of material membrane material be folded after can moulding, so as to ensure
Membrane material be folded after stability.It is arranged after completing the heating and natural cooling to material, then by material to squeezing shaping group
Squeezing shaping is carried out to material in part 500, so that the outer profile of material meets preset needs, to facilitate subsequent assembled stream
Journey.
Here assembled process refers to, multiple materials 100 are assembled one by one, so as to form circular ring shape or other rule
The then component of shape.
In conclusion material is arranged by using the material disc with charging pipe in the application, using pressing mechanism by object
Material is by the charging through-hole for being pressed into charging pipe, so that material can be during being pressed into the charging through-hole of charging pipe
The membrane material of surface of material can be folded into preset shape, therefore the folding efficiency to surface of material membrane material can be improved, together
When can be improved material membrane material folding line consistency；Further, multiple charging pipes are arranged on a material disc can be with
Once multiple materials are carried out by laminated film, so as to further increase the folded membrane efficiency of material；By heating component to object
Material is heated, and after material is cooling, the membrane material on the surface of material can further be formed without turning down, and object can be improved
Expect membrane material folding effect；Material is further squeezed by squeezing shaping component, the shape of material can be made to meet
Preset requirement, therefore can be in order to subsequent assembly.
Above is only an example of the present application, it is not intended to limit the scope of the patents of the application, it is all to utilize this Shen
Please equivalent structure or equivalent flow shift made by specification and accompanying drawing content, be applied directly or indirectly in other relevant skills
Art field similarly includes in the scope of patent protection of the application.
Claims (10)
1. a kind of folded film device, folds for the membrane material to surface of material, which is characterized in that the folded film device includes:
Pedestal；
Material disc is arranged on the pedestal, and the material disc includes charging pipe, and the charging pipe is equipped with charging through-hole, described
The shape of material outer profile described in the section of charging through-hole and material matches；
Pressing mechanism is oppositely arranged to be used to the material being pressed into the charging through-hole, described with the material disc
The membrane material of the surface of material is folded into preset shape during entering the charging through-hole by material.
2. folded film device according to claim 1, which is characterized in that the material disc further comprises chassis, the dress
Expects pipe is mounted on the chassis；
Mounting groove is provided on the chassis, described charging pipe one end is inserted in the mounting groove, so that the charging pipe
It is fixedly connected or is detachably connected with the material disc；
Through-hole is provided in the mounting groove, the through-hole is connected to each other with the charging through-hole, using the discharging as the material
Mouthful.
3. folded film device according to claim 2, which is characterized in that multiple mounting grooves are provided on the chassis,
Multiple mounting grooves are evenly distributed on the chassis, wherein plugging one charging of installation in each mounting groove
Pipe.
4. folded film device according to claim 2, which is characterized in that be provided with the peace through the chassis on the chassis
Fill hole；
The side on the chassis is additionally provided with handle.
5. folded film device according to claim 2, which is characterized in that the pedestal includes substrate and is mounted on the substrate
On mounting bracket, the mounting bracket includes the first mounting portion and the second mounting portion, and first mounting portion is for installing institute
Material disc is stated, second mounting portion is for installing the pressing mechanism；
Wherein, the pressing mechanism is mounted on side of the charging pipe far from the chassis.
6. folded film device according to claim 1, which is characterized in that the pressing mechanism includes:
Press component, is provided with pressing lever, and the pressing lever with the material for contact and by the material by described in being pressed into
It charges in through-hole；
Power Component connects the press component for driving the pressing lever to press the material.
7. folded film device according to claim 6, which is characterized in that the sectional dimension of the pressing lever is less than or waits institutes
State the sectional dimension of charging through-hole；
The pressing lever by the material by the charging through-hole is pressed into after, it is logical that the pressing lever extends further into the charging
The material is pressed in hole, so that the material is detached from the charging through-hole from the through-hole.
8. folded film device according to claim 7, which is characterized in that the folded film device further comprises heating component,
The heating component is mounted on the material disc back to the pressing mechanism side, and the heating component is for receiving from described logical
The material that hole detaches is to heat the material.
9. a kind of material disc, which is characterized in that the material disc includes:
Charging pipe, the charging pipe are equipped with charging through-hole, the section of the charging through-hole and the default matched shape of material outer profile
Shape matches；
Chassis is provided with mounting groove, and described charging pipe one end is inserted in the mounting groove, so that the charging pipe and described
Material disc is fixedly connected or is detachably connected；
Wherein, multiple mounting grooves are provided on the chassis, multiple mounting grooves are evenly distributed on the chassis,
In one charging pipe of installation is plugged in each mounting groove.
10. a kind of folded film orthopedic systems, which is characterized in that the folded film orthopedic systems include such as any one of claim 1-8 institute
The folded film device and squeezing shaping device stated, the squeezing shaping device are used for the material after the folded film device processing
Carry out squeezing shaping.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920066510.7U CN209419433U (en) | 2019-01-14 | 2019-01-14 | A kind of folded film device and folded film orthopedic systems, material disc |
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| CN201920066510.7U CN209419433U (en) | 2019-01-14 | 2019-01-14 | A kind of folded film device and folded film orthopedic systems, material disc |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113474259A (en) * | 2019-01-14 | 2021-10-01 | 深圳配天智能技术研究院有限公司 | Fold membrane device and fold membrane plastic system, material dish |
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2019
- 2019-01-14 CN CN201920066510.7U patent/CN209419433U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113474259A (en) * | 2019-01-14 | 2021-10-01 | 深圳配天智能技术研究院有限公司 | Fold membrane device and fold membrane plastic system, material dish |
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