CN209416004U - A kind of device for eliminating cooling wheel condensed water - Google Patents

A kind of device for eliminating cooling wheel condensed water Download PDF

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Publication number
CN209416004U
CN209416004U CN201821574465.8U CN201821574465U CN209416004U CN 209416004 U CN209416004 U CN 209416004U CN 201821574465 U CN201821574465 U CN 201821574465U CN 209416004 U CN209416004 U CN 209416004U
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China
Prior art keywords
cooling wheel
heater
connect
freezer unit
water inlet
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Active
Application number
CN201821574465.8U
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Chinese (zh)
Inventor
周振球
倪春雷
丁驰
胡宗立
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Garton Automobile Interior (changshu) Co Ltd
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Garton Automobile Interior (changshu) Co Ltd
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Abstract

The utility model provides a kind of device for eliminating cooling wheel condensed water, including triple valve one, cooling wheel, cooling wheel water inlet pipe, cooling wheel outlet pipe, triple valve two, freezer unit water inlet pipe, freezer unit, freezer unit outlet pipe, heater water inlet pipe, heater and heater outlet pipe, the triple valve one is connect with the cooling wheel water inlet pipe, the cooling wheel water inlet pipe is connect with the cooling wheel, the cooling wheel is connect with the cooling wheel outlet pipe, the cooling water outlet pipe is connect with the triple valve two, the freezer unit water inlet pipe is connect with the freezer unit, the freezer unit is connect with the freezer unit outlet pipe, the heater water inlet pipe is connect with the heater, the freezer unit heater is connect with the freezer unit outlet pipe.The utility model can remove the condensed water of cooling wheel surface in time, do not need staff and wipe condensed water manually, reduce the labor intensity of staff, reduce the generation of safety accident, guarantee that substrate is not contaminated.

Description

A kind of device for eliminating cooling wheel condensed water
Technical field
The utility model relates to a kind of devices for eliminating cooling wheel condensed water.
Background technique
Using coating process the substrates such as release paper, PVC, foaming layer, fabric by baking oven heat after, need through being subcooled But to room temperature, it just can be carried out the next step.Substrate is fed forward in the case where the rotation of applicator roll drives, cooling by cooling wheel It is continually fed into cooling water in wheel, the substrate come out from baking oven is cooled down.
In coating process, since release paper cannot stop in an oven for a long time, so needing ceaselessly to convey release Paper, and every just needing replacing coating for a period of time, centrifugation paper can idle running for some time.Due to the temperature in workplace air It will form one layer of condensed water higher than the temperature in cooling wheel, therefore in cooling wheel surface.When there is cladding on release paper surface, cladding Caloric receptivity it is big, a large amount of heat can be taken out of from baking oven, high temperature can be leaned on to remove the condensed water of cooling wheel surface.It can work as release When paper empty turns, the caloric receptivity of paper is small, the shortage of heat taken out of from baking oven to remove the condensed water of cooling wheel surface, generation it is cold Condensate meeting Dip enters release paper, causes release paper to scrap, loses the ability reused, leads to the waste of material.
In order to eliminate adverse effect caused by cooling wheel surface condensation water, worker can only regularly wipe cooling wheel table manually The condensed water in face.However, due to being to execute erasing operation on continuous, high-speed cruising production line, when erasing operation, can not be kept away Release paper can be touched with exempting from, cause the pollution of release paper, influence the total quality of product.Staff grasps for a long time between idler wheel Make also to be easy to cause the security risks such as converge, be involved in.Therefore, cooling wheel surface, which leads to the problem of condensed water always, annoyings production Person, thus need to be resolved.
Utility model content
In view of the foregoing deficiencies of prior art, the purpose of this utility model is to provide a kind of condensations of elimination cooling wheel The device of water, the arrangement achieves the purposes of the quick drying eliminated cooling wheel surface condensation water, keep substrate.
In order to achieve the above objects and other related objects, the utility model provides a kind of dress for eliminating cooling wheel condensed water It sets, including triple valve one, cooling wheel, cooling wheel water inlet pipe, cooling wheel outlet pipe, triple valve two, freezer unit water inlet pipe, freezing Device, freezer unit outlet pipe, heater water inlet pipe, heater and heater outlet pipe, the triple valve one enter with the cooling wheel Water pipe connection, the other both ends of the triple valve one are connect with the freezer unit water outlet and the heater water outlet respectively, The cooling wheel water inlet pipe is connect with the cooling wheel, and the cooling wheel water inlet pipe is used to provide water source, institute to the cooling wheel It states cooling wheel to connect with the cooling wheel outlet pipe, the cooling wheel outlet pipe is connect with the triple valve two, the triple valve Two other both ends are connect with the freezer unit water inlet pipe and the heater water inlet pipe respectively, the triple valve two and the threeway Valve one is used to control the flow direction of the water in entire closed circuit, and the freezer unit water inlet pipe is connect with the freezer unit, described cold Freeze device to be used to cool down to the water source in circuit, the freezer unit is connect with the freezer unit outlet pipe, the heater water inlet pipe It is connect with the heater, the heater is used to heat the water source in circuit, and the heater and the heater are discharged Pipe connection.
It preferably, further include controller one and controller two, the controller one is connect with the triple valve one, the control Device one processed is used to control the closure and opening of the triple valve one, and the controller two is connect with the triple valve two, the control Device two processed is used to control the closure and opening of the triple valve two.
Preferably, the heater includes insulating layer, heating tube, heating rod, heater water inlet and heater water outlet, The insulating layer is covered in the outside of the heating tube, and for the insulating layer for reducing thermal loss, the heating rod is located at institute It states inside heating tube, the heating rod is used to heat the water in the heating tube, and the heater water inlet is located at described add One end of heat pipe, the heater water outlet are located at the other end of the heating tube.
It preferably, further include a hutch water device, the hutch water device is connect with the freezer unit, and the hutch water device is for supplementing Water in device, to guarantee that whole device runs well.
It preferably, further include temperature controller one and temperature controller two, the temperature controller one is connect with the freezer unit, the temperature control Device one is used to detect and control the temperature of cold water in the freezer unit, and the temperature controller two is connect with the heater, the temperature Control device two is used to detect and control the temperature of hot water in the heater.
When mechanism works, when coating line normal operation, one regulating three-way valve one of controller, make freezer unit outlet pipe with The connection of cooling wheel water inlet pipe, two regulating three-way valve two of controller connect cooling wheel outlet pipe with freezer unit water inlet pipe, freezer unit In chilled water from freezer unit outlet pipe flow out, flow into cooling wheel through triple valve one, cooled down to cooling wheel, to reach drop The purpose of low base material temperature, the cooling water come out from cooling wheel is through cooling wheel outlet pipe, triple valve two, freezer unit water inlet pipe, stream Enter freezer unit, constitute a cooling circuit, in one real-time monitoring freezer unit of thermostat the temperature of cold water whether be setting value simultaneously Lower water temperature is carried out simultaneously, when the present apparatus receives the signal to stop working, controller one receives signal and controls threeway Valve one, controller two receive signal and control two conversing circuits of triple valve, and triple valve one connects heater outlet pipe, triple valve The water inlet pipe of two connection heaters constitutes heating circuit, and heating rod heating, heater is by the hot water of the inside from heater outlet pipe Outflow enters cooling wheel through triple valve one, and cooling wheel heating eliminates cooling so that the temperature of cooling wheel surface increases rapidly The condensed water of wheel surface prevents contaminated substrate, in two real-time monitoring heater of temperature controller the temperature of hot water whether be setting value simultaneously Lower water temperature is carried out simultaneously, when receiving starting working signal, triple valve one and triple valve two again can be in controllers one and control Switchback cooling circuit under the action of device two processed so recycles.
In conclusion the utility model has the following beneficial effects: increasing in conventional coating line originally practical new The device of the elimination cooling wheel condensed water of type, can be by cooling circuit, when coating line is worked normally to cooling Wheel cooling, when receiving terminates to work normally signal, is switched to heat cycles by triple valve to reduce the temperature of substrate Circuit carries out return water by heater to be heated to certain temperature, then flows into cooling wheel by circuit, and cooling wheel is risen Temperature plays the role of removing condensed water, by temperature controller, detects and adjusts return water and leaving water temperature, work as the circulatory system When interior water is reduced, it can be automatically replenished by external hutch water device, realize the purpose for automatically removing cooling wheel surface condensation water, no Artificial erasing condensed water is being needed, the labor intensity of staff is being reduced, reduces the generation of safety accident, guarantee substrate not It is contaminated.
Detailed description of the invention
A kind of device for eliminating cooling wheel condensed water of Fig. 1.
The structural schematic diagram of Fig. 2 triple valve one.The structural schematic diagram phase of the structural schematic diagram of triple valve two and triple valve one Together.
Fig. 3 heater structure schematic diagram.
1, triple valve one;2, cooling wheel;3, cooling wheel water inlet pipe;4, cooling wheel outlet pipe;5, triple valve two;6, freezer unit Water inlet pipe;7, freezer unit;8, freezer unit outlet pipe;9, heater water inlet pipe;10, heater;11, heater outlet pipe;12, it controls Device one processed;13, controller two;14, hutch water device;15, temperature controller one;16, temperature controller two;17, insulating layer;18, heating tube;19, Heating rod;20, heater water inlet;21, heater water outlet.
Specific embodiment
The embodiments of the present invention is illustrated by particular specific embodiment below, those skilled in the art can be by this Content disclosed by specification understands other advantages and effect of the utility model easily.
It please refers to Fig.1 to Fig.3.It should be clear that this specification structure depicted in this specification institute accompanying drawings, ratio, size etc., only to Cooperate the revealed content of specification, so that those skilled in the art understands and reads, is not intended to limit the utility model Enforceable qualifications, therefore do not have technical essential meaning, the modification of any structure, the change of proportionate relationship or size Adjustment, in the case where not influencing the effect of the utility model can be generated and the purpose that can reach, should all still fall in the utility model Revealed technology contents obtain in the range of capable of covering.Meanwhile in this specification it is cited as "upper", "lower", " left side ", The term on " right side ", " centre " and " one " etc. is merely convenient to being illustrated for narration, rather than enforceable to limit the utility model Range, relativeness are altered or modified, under the content of no substantial changes in technology, enforceable when being also considered as the utility model Scope.
As shown in Figure 1 to Figure 3, the utility model provides a kind of device for eliminating cooling wheel condensed water, including triple valve one 1, cooling wheel 2, cooling wheel water inlet pipe 3, cooling wheel outlet pipe 4, triple valve 25, freezer unit water inlet pipe 6, freezer unit 7, freezer unit Outlet pipe 8, heater water inlet pipe 9, heater 10 and heater outlet pipe 11, the triple valve 1 enter water with the cooling wheel Pipe 3 connects, and the other both ends of the triple valve 1 connect with the freezer unit outlet pipe 8 and the heater outlet pipe 11 respectively It connects, the cooling wheel water inlet pipe 2 is connect with the cooling wheel 2, and the cooling wheel water inlet pipe 3 is used to provide to the cooling wheel 2 Water source, the cooling wheel 2 are connect with the cooling wheel outlet pipe 4, and the cooling wheel outlet pipe 4 connects with the triple valve 25 It connects, the other both ends of the triple valve 25 are connect with the freezer unit water inlet pipe 6 and the heater water inlet pipe 9 respectively, described Triple valve 25 and the triple valve 1 are used to control the flow direction of the water in entire closed circuit, the freezer unit water inlet pipe 6 with The freezer unit 7 connects, and the freezer unit 7 is used to cool down to the water source in circuit, and the freezer unit 7 is discharged with the freezer unit Pipe 8 connects, and the heater water inlet pipe 9 is connect with the heater 10, and the heater 10 is for adding the water source in circuit Heat, the heater 10 are connect with the heater outlet pipe 11.
It in the present embodiment, further include controller 1 and controller 2 13, the controller 1 and the triple valve One 1 connections, the controller 1 are used to control the closure and opening of the triple valve 1, the controller 2 13 with it is described Triple valve 25 connects, and the controller 2 13 is used to control the closure and opening of the triple valve 25.
In the present embodiment, the heater includes insulating layer 17, heating tube 18, heating rod 19, heater water inlet 20 With heater water outlet 21, the insulating layer 17 is covered in the outside of the heating tube 18, and the insulating layer 17 is for reducing heat Amount loss, the heating rod 19 are located inside the heating tube 18, and the heating rod 19 is used for the water in the heating tube 18 Heating, the heater water inlet 20 are located at one end of the heating tube 18, and the heater water outlet 21 is located at the heating The other end of pipe 18.
It in the present embodiment, further include a hutch water device 14, the hutch water device 14 is connect with the freezer unit 7, the benefit Hydrophone 14 is for the water in supplementary device, to guarantee that whole device runs well.
It in the present embodiment, further include temperature controller 1 and temperature controller 2 16, the temperature controller 1 and the freezer unit 7 Connection, the temperature controller 1 are used to detect and control the temperature of cold water in the freezer unit, the temperature controller 2 16 with it is described Heater 10 connects, and the temperature controller 2 16 is used to detect and control the temperature of hot water in the heater 10.
When mechanism works, when coating line normal operation, one 12 regulating three-way valve 1 of controller is discharged freezer unit Pipe 7 is connect with cooling wheel water inlet pipe 3, and 2 13 regulating three-way valve 25 of controller makes cooling wheel outlet pipe 4 and freezer unit water inlet pipe 3 Connection, the chilled water in freezer unit 7 are flowed out from freezer unit outlet pipe 4, flow into cooling wheel 2 through triple valve 1, to cooling wheel 2 into Row cooling, to achieve the purpose that reduce base material temperature, the cooling water come out from cooling wheel 2 is through cooling wheel outlet pipe 4, triple valve 25, freezer unit water inlet pipe 6 flows into freezer unit 2, constitutes a cooling circuit, in one 12 real-time monitoring freezer unit 7 of thermostat Whether the temperature of cold water is setting value and carries out lower water temperature simultaneously, when the present apparatus receives the signal to stop working, control Device 1 receives signal and controls triple valve 1, controller 2 13 receives signal and controls 25 conversing circuits of triple valve, Triple valve 1 connects heater outlet pipe 11, and triple valve 25 connects the water inlet pipe 9 of heater, constitutes heating circuit, heating rod Heating 19, heater 10 flows out the hot water of the inside from heater outlet pipe 11, enters cooling wheel 2, cooling wheel through triple valve 1 2 heatings, so that the temperature on 2 surface of cooling wheel increases rapidly, eliminate the condensed water on 2 surface of cooling wheel, prevent contaminated substrate, temperature Whether the temperature of hot water is setting value and carries out lower water temperature simultaneously in control 2 16 real-time monitoring heater 10 of device, opens when receiving When dynamic working signal, triple valve 1 and triple valve 25 again can switchback coolings under the action of controller 1 and controller 2 13 Circuit so recycles.
As described above, the utility model has the following beneficial effects: increasing in conventional coating line originally practical new The device of the elimination cooling wheel condensed water of type, can be by cooling circuit, when coating line is worked normally to cooling Wheel cooling, when receiving terminates to work normally signal, is switched to heat cycles by triple valve to reduce the temperature of substrate Circuit carries out return water by heater to be heated to certain temperature, then flows into cooling wheel by circuit, and cooling wheel is risen Temperature plays the role of removing condensed water, by temperature controller, detects and adjusts return water and leaving water temperature, work as the circulatory system When interior water is reduced, it can be automatically replenished by external hutch water device, realize the purpose for automatically removing cooling wheel surface condensation water, no Artificial erasing condensed water is being needed, the labor intensity of staff is being reduced, reduces the generation of safety accident, guarantee substrate not It is contaminated.So the utility model effectively overcomes the various shortcoming of the prior art and the value of industrial utilization with height.
The above embodiments are only illustrative of the principle and efficacy of the utility model, and not for limitation, this is practical new Type.Any person skilled in the art can all carry out above-described embodiment under the spirit and scope without prejudice to the utility model Modifications and changes.Therefore, such as those of ordinary skill in the art without departing from the revealed essence of the utility model All equivalent modifications or change completed under mind and technical idea, should be covered by the claim of the utility model.

Claims (5)

1. a kind of device for eliminating cooling wheel condensed water, it is characterized in that: including triple valve one, cooling wheel, cooling wheel water inlet pipe, cold But outlet pipe, triple valve two, freezer unit water inlet pipe, freezer unit, freezer unit outlet pipe, heater water inlet pipe, heater are taken turns and is added Hot device outlet pipe, the triple valve one are connect with the cooling wheel water inlet pipe, and the cooling wheel water inlet pipe and the cooling wheel connect It connects, the cooling wheel is connect with the cooling wheel outlet pipe, and the cooling wheel outlet pipe is connect with the triple valve two, described cold Freeze device water inlet pipe to connect with the freezer unit, the freezer unit is connect with the freezer unit outlet pipe, the heater water inlet pipe It is connect with the heater, the heater is connect with the heater outlet pipe.
2. a kind of device for eliminating cooling wheel condensed water according to claim 1, it is characterized in that: further including one He of controller Controller two, the controller one are connect with the triple valve one, and the controller two is connect with the triple valve two.
3. a kind of device for eliminating cooling wheel condensed water according to claim 1, it is characterized in that: the heater includes protecting Warm layer, heating tube, heating rod, heater water inlet and heater water outlet, the insulating layer are covered in the outer of the heating tube Portion, the heating rod are located inside the heating tube, and the heater water inlet is located at one end of the heating tube, the heating Device water outlet is located at the other end of the heating tube.
4. a kind of device for eliminating cooling wheel condensed water according to claim 1, it is characterized in that: further including a moisturizing Device, the hutch water device are connect with the freezer unit.
5. a kind of device for eliminating cooling wheel condensed water according to claim 1, it is characterized in that: further including one He of temperature controller Temperature controller two, the temperature controller one are connect with the freezer unit, and the temperature controller two is connect with the heater.
CN201821574465.8U 2018-09-26 2018-09-26 A kind of device for eliminating cooling wheel condensed water Active CN209416004U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821574465.8U CN209416004U (en) 2018-09-26 2018-09-26 A kind of device for eliminating cooling wheel condensed water

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821574465.8U CN209416004U (en) 2018-09-26 2018-09-26 A kind of device for eliminating cooling wheel condensed water

Publications (1)

Publication Number Publication Date
CN209416004U true CN209416004U (en) 2019-09-20

Family

ID=67931119

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821574465.8U Active CN209416004U (en) 2018-09-26 2018-09-26 A kind of device for eliminating cooling wheel condensed water

Country Status (1)

Country Link
CN (1) CN209416004U (en)

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