CN209409830U - A kind of electric car power integrated manipulator PCBA pinboard - Google Patents
A kind of electric car power integrated manipulator PCBA pinboard Download PDFInfo
- Publication number
- CN209409830U CN209409830U CN201822093223.3U CN201822093223U CN209409830U CN 209409830 U CN209409830 U CN 209409830U CN 201822093223 U CN201822093223 U CN 201822093223U CN 209409830 U CN209409830 U CN 209409830U
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- Prior art keywords
- connector
- pcba
- pinboard
- electric car
- integrated manipulator
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/72—Electric energy management in electromobility
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- Connector Housings Or Holding Contact Members (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Abstract
The utility model relates to a kind of electric car power integrated manipulator PCBA pinboards, including pcb board and low pressure connector, the low pressure connector includes low pressure output connector, MCU exports connector, oil pump/air pump module connector, DC/DC connector, ICS exports connector, ICS inputs connector, insulation monitor connector, oil pump interlocks connector, air pump interlocks connector, external high pressure interlocks connector, the power integrated manipulator PCBA pinboard uses distributed frame, the distributed frame, that is, low pressure connector distributing installation is on PBC plate, and it is welded with pcb board, low pressure output connector is connected with other low pressure connectors respectively by pcb board.The utility model uses modularized design, and functional integration is high, compact overall structure, rich interface, and harness cabling is convenient, convenient for installation and maintenance.
Description
Technical field
The utility model relates to power integrated manipulator technical field more particularly to a kind of electric car power integrated controls
Device PCBA pinboard.
Background technique
PCBA board, i.e. PCB(Printed Circuit Board, printed circuit board) hollow plate pass through SMT piece uploading, using
The entire processing procedure of DIP plug-in unit, that is, pcb board that is welded, assembling electronic component.
Pure electric automobile is an important branch in new energy vehicle field, currently, the power of common electric automobile is integrated
Controller PCBA pinboard uses simple connector transition, and external multicore low pressure connector is branched into two or more low pressure
Connector carries out internal harness production, summarizes together without function division, and by the harness of multiple modules, lead to harness
Compare slightly, it is harder.This technical solution is no longer satisfied user and market to the requirement of modularized design, increases dimension
Repair difficulty.
Utility model content
For the power integrated manipulator PCBA pinboard the technical problems existing in the prior art of electric car, this is practical
It is novel that a kind of power integrated manipulator PCBA pinboard of electric car, including pcb board and low pressure connector, the low pressure are provided
Connector includes low pressure output connector, MCU output connector, oil pump/air pump module connector, DC/DC connector, ICS defeated
Connector, ICS input connector, insulation monitor connector, oil pump high-voltage interlocking connector, air pump high-voltage interlocking grafting out
Device, external high pressure interlock connector, and the power integrated manipulator PCBA pinboard uses distributed frame, the distributed knot
In on PBC, low pressure exports connector and passes through PBC plate and other described low pressure connectors structure, that is, low pressure connector distributing installation
It is connected, the low pressure connector is welded with PBC plate respectively.
Preferably, the electric car power integrated manipulator PCBA pinboard is mounted on the upper of power integrated manipulator
Layer.
In any of the above-described scheme preferably, the low pressure output connector seals connector using AMP35PIN band,
Waterproofing grade reaches at or above IPX7, and one end is connected with exterior vehicle harness, and the other end and the pcb board weld, described
Low pressure output connector be used for by electric car power integrator module and relay low-voltage signal send to vehicle carry out
Acquisition.
In any of the above-described scheme preferably, the pcb board is right respectively with two-way CAN ▁ GND with a thickness of 2mm
CANH and CANL carries out applying copper, handle with wrapping to CAN line by applying copper, can shield interference, shorten signal circuit, improves
The anti-interference of PCBA pinboard.
In any of the above-described scheme preferably, the MCU output connector uses 12PIN Molex connector, one end
It is connected with MCU controller, the other end and the pcb board weld, and the control interface of MCU module is connected to described by harness
MCU exports connector, and the communication signal in electric machine controller is exported connector by the MCU by the MCU output connector
Export and give VCU(entire car controller) it is communicated.
In any of the above-described scheme preferably, the oil pump/air pump module connector uses 18PIN Molex grafting
Device, one end are separately connected with the gentle pump control module of oil pump control module, and the other end and the pcb board weld, the oil pump mould
The gentle pump module of block is steering pump control module and brake compressor control module, the control of the gentle pump module of fuel pump module
Interface is connected respectively to the oil pump/air pump module connector by harness, and the oil pump/air pump module connector is by oil pump control
The control signal of the gentle pump controller of device processed exports the gentle pump of oil supply pump motor by the oil pump/air pump module connector respectively
Motor.
In any of the above-described scheme preferably, the DC/DC connector use 6PIN Molex connector, one end with
DC/DC module is connected, and the other end and the PCB are welded, and the DC/DC module is that power battery high voltage direct current switchs to battery
The control interface of the module of low-voltage direct, the DC/DC module is connected to the DC/DC connector, the DC/DC by harness
Connector sends the communication signal of the DC/DC module to VCU by the DC/DC connector and communicates.
In any of the above-described scheme preferably, the ICS output connector uses 12PIN Molex connector, one end
It is connected with ICS module, the other end and the PCB are welded, and the output interface of the ICS module is connected to described by harness
ICS exports connector, and the ICS output connector is defeated by ICS output connector by the communication signal of the ICS module
It is communicated out to VCU.
In any of the above-described scheme preferably, ICS input connector uses 6PIN Molex connector, one end with
ICS module is connected, and the other end and the PCB are welded, and the input interface of the ICS module is connected to the ICS by harness
Connector is inputted, external input signal is inputted connector by the ICS and inputs to the ICS by the ICS input connector
Module is controlled.
In any of the above-described scheme preferably, the insulation monitor connector uses 6PIN Molex connector, is
Expansion interface, one end are connected with extension functional insulation monitor, and the other end and the PCB are welded, the insulation monitor
It detects interface and the insulation monitor connector is connected to by harness.
In any of the above-described scheme preferably, the oil pump high-voltage interlocking connector uses 2PIN Molex connector,
One end is connected with oil pump high pressure connector interlock switch, and the other end and the PCB are welded, the interlocking letter of the oil pump connector
Number connector is directly connected to the oil pump high-voltage interlocking connector, and the interlocking signal of oil pump high pressure connector is passed through the oil
Pump high-voltage interlocking connector output sends VCU to and is monitored.
In any of the above-described scheme preferably, the air pump interlocking connector uses 2PIN Molex connector, one end
It is connected with air pump high pressure connector interlock switch, the other end and the PCB are welded, and the interlocking signal of the air pump connector is inserted
It connects device and is directly connected to the air pump interlocking connector, the interlocking signal of air pump high pressure connector is mutual by the air pump high pressure
Lock connector output sends VCU to and is monitored.
In any of the above-described scheme preferably, the external loop-around high-voltage interlocking connector uses 2PIN Molex grafting
Device, one end are connected with external loop-around high-voltage interlocking harness, and the other end and the PCB are welded, the interlocking of the interlocking connector
Connector is directly connected to the external high pressure interlocking connector, by other all high pressures of electric car power integrated manipulator
The interlocking signal of connector sends VCU to by external loop-around high-voltage interlocking connector output and is monitored.
In any of the above-described scheme preferably, solid according to several harness of connector position distribution on the pcb board
Determine hole, be conducive to harness and fix, prevents from loosening.
The beneficial effect of the utility model compared with prior art is: the utility model uses modularized design, whole to tie
Structure is compact, easy to maintain, and each low pressure connector is arranged nearby with each module, easy-to-connect, shortens the length of harness, this is practical new
Type rich interface, easy for installation, functional integration is high, the independent cabling of modules harness, and harness is thinner, harness cabling side
Just, by functional requirement, external interface is divided according to the module inside power integrated manipulator and carries out reasonable distribution, is improved
The reasonability of design, the convenience of maintenance.
Detailed description of the invention
Fig. 1 is the perspective view of a preferred embodiment of the electric car power integrated manipulator PCBA board of the utility model；
Fig. 2 is the wiring schematic diagram as shown in Figure 1 of the electric car power integrated manipulator PCBA board of the utility model.
In attached drawing:
1 low pressure exports 2 pcb board of connector, 3 MCU and exports connector
4 oil pumps/5 DC/DC connector of air pump module connector, 6 ICS exports connector
7 ICS input 8 insulation monitor connector of connector, 9 oil pump and interlock connector
10 air pumps interlock 11 external loop-around of connector and interlock 12 harness fixation hole of connector
110-MCU module 120- fuel pump module 130- air pump module
140-DC/DC module 150-ICU module 160- insulation tester
170- oil pump connector 180- air pump connector 190- interlocks connector.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Embodiment
In the present embodiment, as shown in Figure 1, the electric car power integrated manipulator PCBA of the utility model embodiment turns
Fishplate bar, including pcb board 2 and low pressure connector, the low pressure connector include low pressure output connector 1, MCU output connector 3,
Oil pump/air pump module connector 4, DC/DC connector 5, ICS output connector 6, ICS input connector 7, insulation monitor are inserted
Device 8, oil pump high-voltage interlocking connector 9, air pump high-voltage interlocking connector 10, external loop-around high-voltage interlocking connector 11 are connect, it is described
Power integrated manipulator PCBA pinboard uses distributed frame, the distributed frame, that is, low pressure connector distributing installation
In on PBC plate 2, low pressure output connector 1 is connected by PBC plate 2 with other low pressure connectors, the low pressure connector difference
It is welded with PBC plate 2.
In the present embodiment, the electric car power integrated manipulator PCBA pinboard is mounted on power integrated manipulator
Upper layer.
In the present embodiment, low pressure output 1 one end of connector is connect with exterior vehicle harness, and the other end and pcb board 2 weld
It connects, low pressure exports connector 1 using AMP35PIN band sealing connector, and waterproofing grade reaches at or above IPX7, AMP35PIN band
It is different from other connectors to seal connector, has one layer of sealing ring in connecting portion, passes through the connection waterproofing grade with cabinet
IPX7 can be higher than, or even IPX8 can be reached, ensured the leakproofness of cabinet to greatest extent.
In the present embodiment, pcb board thickness uses 2mm, is different from conventional 1.6mm thickness pcb board, can be a greater degree of
The intensity for increasing PCBA board, increases whole resistance to shock.
In the present embodiment, pcb board 2 is used and is shielded to CAN line packet, the data communication improved to a greater extent
Anti-interference prevents bus data from interrupting.
In the present embodiment, low pressure output connector 1 is used for the module and relay in electric car power integrator
Low-voltage signal is exported to be acquired to vehicle.
In the present embodiment, MCU exports 3 one end of connector and is connected with MCU controller, and the other end and pcb board 2 weld,
MCU exports connector 3 and uses 12PIN Molex connector, inserts for exporting the communication signal in electric machine controller by MCU
It connects device and exports and communicated to VCU.
In the present embodiment, oil pump/4 one end of air pump module connector connects respectively with air pump module 120 and fuel pump module 130
It connects, the other end and pcb board 2 weld, and oil pump/air pump module connector 4 uses 18PIN Molex connector, are used for oil pump control
The control signal of the gentle pump controller of device processed exports the gentle pump motor of oil supply pump motor by the gentle pump module connector of oil pump.
In the present embodiment, 5 one end of DC/DC connector is connected with DC/DC module 140, and the other end and pcb board 2 weld,
DC/DC connector 5 uses 6PIN Molex connector, for exporting the communication signal of DC/DC module by DC/DC connector
It is communicated to VCU.
In the present embodiment, ICS exports 6 one end of connector and is connected with ICS module 150, and the other end and pcb board 2 weld,
ICS exports connector 6 and uses 12PIN Molex connector, for the communication signal of ICS module 150 to be exported grafting by ICS
Device is exported to be communicated to VCU.
In the present embodiment, ICS inputs 7 one end of connector and is connected with ICS module 150, and the other end and pcb board 2 weld,
ICS inputs connector 7 and uses 6PIN Molex connector, inputs to for external input signal to be inputted connector 7 by ICS
ICS module 150 is controlled.
In the present embodiment, 8 one end of insulation monitor connector is connected with insulation monitor 160, the other end and pcb board
2 welding, insulation monitor connector 8 use 6PIN Molex connector, and insulation monitor connector 8 is expansion interface, convenient
It is connected with having the insulation monitor of extension function.
In the present embodiment, 9 one end of oil pump high-voltage interlocking connector is connected with oil pump connector 170, the other end and PCB
Plate 2 welds, and oil pump high-voltage interlocking connector 9 uses 2PIN Molex connector, for believing the interlocking of oil pump high pressure connector
It number is exported by oil pump high-voltage interlocking connector 9 and to be monitored to VCU.
In the present embodiment, 10 one end of air pump high-voltage interlocking connector is connected with air pump connector 180, the other end with
Pcb board 2 welds, and air pump high-voltage interlocking connector 10 uses 2PIN Molex connector, for by the mutual of air pump high pressure connector
Lock signal is exported by air pump high-voltage interlocking connector 10 and is monitored to VCU.
In the present embodiment, 11 one end of external loop-around high-voltage interlocking connector is connected with external loop-around interlocking connector 190
It connects, the other end and pcb board 2 weld, and external loop-around high-voltage interlocking connector 11 uses 2PIN Molex connector, and being used for will be electronic
The interlocking signal of other all high pressure connectors of power of vehicle integrated manipulator passes through external loop-around high-voltage interlocking connector 11
It exports and is monitored to VCU.
In the present embodiment, the connector of the utility model electric car power integrated manipulator PCBA pinboard uses
Molex connector, the brand connector is with PIN foot quantity is complete, volume is smaller with respect to other brands, is adapted to wire range more
Extensively, convenient for arrangement and wiring.
In the present embodiment, 2 harness fixation hole 12 of pcb board is distributed several harness fixation holes, is convenient for according to connector position
Scattered conducting wire is fixed with band, playing the role of beautiful and antivibration prevents from loosening.
In the present embodiment, the external function wiring of the utility model electric car power integrated manipulator PCBA pinboard
As shown in Fig. 2, the utility model electric car power integrated manipulator PCBA pinboard is mounted on the upper of power integrated manipulator
Layer.
In the present embodiment, power integrated manipulator be provided with MCU module 110, fuel pump module 120, air pump module 130,
DC/DC module 140, ICS module 150, insulation monitor 160, oil pump connector 170, air pump connector 180, interlocking connector
190。
In the present embodiment, the control interface of MCU module 110 is connected to electric car power integrated manipulator by harness
The MCU of PCBA pinboard exports connector 3, for controlling the work of driving motor.
In the present embodiment, the control interface of the gentle pump module 130 of fuel pump module 120 is connected to electric car by harness
Oil pump/air pump connector 4 of power integrated manipulator PCBA pinboard, the work for control oil pump motor and air pump motor.
In the present embodiment, the control interface of DC/DC module 140 is connected to electric car power integrated control by harness
High pressure is converted into low pressure output for controlling DC/DC by the DC/DC connector 5 of device PCBA pinboard.
In the present embodiment, the output interface and input interface of ICS module 150 are connected to electric car power by harness
The ICS output connector 6 and ICS of integrated manipulator PCBA pinboard input connector 7, for completing power integrated manipulator
High pressure detection and signal processing.
In the present embodiment, the detection interface of insulation monitor 160 is connected to the integrated control of electric car power by harness
The insulation monitor connector 8 of device PCBA pinboard processed, for completing the insulating monitoring of power integrated manipulator.
In the present embodiment, it is integrated to be directly connected to electric car power for the interlocking signal connector of oil pump connector 170
The oil pump of controller PCBA pinboard interlocks connector 9, for detecting 9 plugs and sockets of oil pump high pressure connector whether to inserting, such as
High input voltage is not forbidden to slotting.
In the present embodiment, it is integrated to be directly connected to electric car power for the interlocking signal connector of air pump connector 180
The air pump of controller PCBA pinboard interlocks connector 10, for whether detecting 10 plugs and sockets of air pump high pressure connector to inserting,
As do not forbidden high input voltage to slotting.
In the present embodiment, the interlocking connector for interlocking connector 190 is directly connected to electric car power integrated control
The external high pressure of device PCBA pinboard interlocks connector 11, inserts for detecting other loop high pressure connectors of power integrated manipulator
Whether connector such as to slotting does not forbid high input voltage to inserting.
Basic principles, main features, and advantages of the present invention has been shown and described above.Current row
The technical staff of industry is described in above embodiments and description it should be appreciated that the present utility model is not limited to the above embodiments
Be to illustrate the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model, the utility model can also
There are various changes and modifications, these various changes and improvements fall within the scope of the claimed invention.The utility model is wanted
Ask protection scope by paid claims and its equivalent thereof.
Claims (15)
1. a kind of electric car power integrated manipulator PCBA pinboard, including pcb board (2) and low pressure connector, feature exist
In: the low pressure connector includes low pressure output connector (1), MCU output connector (3), oil pump/air pump module connector
(4), DC/DC connector (5), ICS output connector (6), ICS input connector (7), insulation monitor connector (8), oil pump
High-voltage interlocking connector (9), air pump high-voltage interlocking connector (10), external high pressure interlocking connector (11), the power are integrated
Controller PCBA pinboard uses distributed frame, and low pressure exports connector (1) and passes through pcb board (2) and the low pressure connector
It is connected, the low pressure connector is welded with pcb board (2) respectively.
2. electric car power integrated manipulator PCBA pinboard as described in claim 1, it is characterised in that: it is mounted on function
The upper layer of rate integrated manipulator.
3. electric car power integrated manipulator PCBA pinboard as described in claim 1, it is characterised in that: low pressure output is inserted
Connecing device (1) is AMP35PIN band sealing connector, and waterproofing grade reaches at or above IPX7.
4. electric car power integrated manipulator PCBA pinboard as described in claim 1, it is characterised in that: pcb board (2) is thick
Degree is 2mm.
5. electric car power integrated manipulator PCBA pinboard as described in claim 1, it is characterised in that: pcb board (2) is adopted
It is shielded with to CAN line packet.
6. electric car power integrated manipulator PCBA pinboard as described in claim 1, it is characterised in that: MCU output is inserted
Connecing device (3) is 12PIN Molex connector, and is connected with MCU controller.
7. electric car power integrated manipulator PCBA pinboard as described in claim 1, it is characterised in that: oil pump/air pump
Module connector (4) is 18PIN Molex connector, and is separately connected with air pump control module and oil pump control module.
8. electric car power integrated manipulator PCBA pinboard as described in claim 1, it is characterised in that: DC/DC grafting
Device (5) is 6PIN Molex connector, and is connected with DC/DC module.
9. electric car power integrated manipulator PCBA pinboard as described in claim 1, it is characterised in that: ICS output is inserted
Connecing device (6) is 12PIN Molex connector, and is connected with ICS module.
10. electric car power integrated manipulator PCBA pinboard as described in claim 1, it is characterised in that: ICS input is inserted
Connecing device (7) is 6PIN Molex connector, and is connected with ICS module.
11. electric car power integrated manipulator PCBA pinboard as described in claim 1, it is characterised in that: insulated monitoring
Instrument connector (8) is 6PIN Molex connector, and is expansion interface.
12. electric car power integrated manipulator PCBA pinboard as described in claim 1, it is characterised in that: oil pump high pressure
Interlocking connector (9) is 2PIN Molex connector, and is connected with oil pump high pressure connector interlock switch.
13. electric car power integrated manipulator PCBA pinboard as described in claim 1, it is characterised in that: air pump high pressure
Interlocking connector (10) is 2PIN Molex connector, and is connected with air pump high pressure connector interlock switch.
14. electric car power integrated manipulator PCBA pinboard as described in claim 1, it is characterised in that: external loop-around
High-voltage interlocking connector (11) is 2PIN Molex connector, and is connected with external loop-around high pressure connector interlock switch.
15. electric car power integrated manipulator PCBA pinboard as described in claim 1, it is characterised in that: pcb board (2)
On according to several harness fixation hole (12) fixed beams of connector position distribution.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822093223.3U CN209409830U (en) | 2018-12-13 | 2018-12-13 | A kind of electric car power integrated manipulator PCBA pinboard |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822093223.3U CN209409830U (en) | 2018-12-13 | 2018-12-13 | A kind of electric car power integrated manipulator PCBA pinboard |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209409830U true CN209409830U (en) | 2019-09-20 |
Family
ID=67938177
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822093223.3U Active CN209409830U (en) | 2018-12-13 | 2018-12-13 | A kind of electric car power integrated manipulator PCBA pinboard |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209409830U (en) |
-
2018
- 2018-12-13 CN CN201822093223.3U patent/CN209409830U/en active Active
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