CN209393910U - A kind of three dimensional angle elbow module - Google Patents
A kind of three dimensional angle elbow module Download PDFInfo
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- CN209393910U CN209393910U CN201822256819.0U CN201822256819U CN209393910U CN 209393910 U CN209393910 U CN 209393910U CN 201822256819 U CN201822256819 U CN 201822256819U CN 209393910 U CN209393910 U CN 209393910U
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- stamping face
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- stamping
- dimensional angle
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- 238000005242 forging Methods 0.000 claims abstract description 113
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 6
- 238000003825 pressing Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 11
- 239000002994 raw material Substances 0.000 abstract description 6
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 238000003466 welding Methods 0.000 abstract description 5
- 238000005452 bending Methods 0.000 abstract description 4
- 229910003460 diamond Inorganic materials 0.000 description 11
- 239000010432 diamond Substances 0.000 description 11
- 238000011161 development Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000002309 gasification Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 239000000956 alloy Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- Branch Pipes, Bends, And The Like (AREA)
Abstract
The utility model discloses a kind of three dimensional angle elbow modules, including mo(u)ld top half mold and mo(u)ld bottom half mold, the mo(u)ld top half mould upstream is fixedly connected on forging press by upper junction plate, mo(u)ld top half mold lower end is equipped with upper forging and stamping face, the upper forging and stamping face includes the second forging and stamping face in horizontal the first forging and stamping face and oblique top, the mo(u)ld bottom half mold is equipped with lower forging and stamping face, the lower forging and stamping face includes the 4th forging and stamping face obliquely with the third forging and stamping face of the first forging and stamping face cooperation and with the cooperation of the second forging and stamping face, the upper forging and stamping face is equipped with the curved upper half-round slot that the second forging and stamping face is turned to from the first forging and stamping face, the lower forging and stamping face is equipped with the curved lower half circular groove that the slave third forging and stamping face cooperated with upper half-round slot turns to the 4th forging and stamping face;Three dimensional angle elbow can be prepared using bending drawing method by the mold, elbow shape, hole size, which have been approached finished size, need to only process end welding groove, can save raw material, heat treatment, machined parts expense.
Description
Technical field
The utility model relates to elbow manufacturing technology field more particularly to a kind of three dimensional angle elbow modules.
Background technique
Jet flow bed gasification furnace has a kind of new technology of development prospect, the only U.S., Holland, moral as the eighties in the world
The advanced country such as state, Spain, Japan possesses, and only a small amount of country possesses the inside of manufacturing technology, especially gasification furnace
Using a large amount of high alloy material the pipe fitting of the different geometric dimension Complex Different Shape of various shape is made, at present gas in heat transfer system
The internal heat transfer system for changing furnace gradually starts to domesticize, but is only limited to several lists of only a few by introduction digestion, the absorption of many years
Position starts to research and develop.
Although the country is still in infancy at present, the manufacture of gasification furnace is by shaping and development trend.In order to improve the energy
Efficiency and reduce environmental protection pollution, in development process from now on, IGCC technology will necessarily high speed development.High temperature alloy is curved
Head is used primarily in the connection important composition component between IGCC boiler tubing.In addition to requiring taking for preferable strong plasticity index
Match, also requires have high temperature resistant, high pressure resistant, corrosion resistance and excellent machinability, so must assure that the degree of purity of raw material, elbow
Good metal streamline, the good harden ability of heat treatment.This forging has raw material, forges, bends, being heat-treated, machining
It is required that the features such as high, difficulty is big, with short production cycle.The more complicated machining accuracy of three dimensional angle corner dimension is more demanding, because
Centre distance is narrow to be unfavorable for machining and completes, and will be fully considered outside elbow in pressing process, internal diameter disposal molding, so
Influence of the stretching of material to wall thickness reduction amount requires all very high.Have at finished product processing welding groove because its dimensional structure is compact
Very important difficulty of processing.
Utility model content
In view of presently, there are above-mentioned deficiency, the utility model provides a kind of three dimensional angle elbow module, passes through the mold
Three dimensional angle elbow can be prepared using bending drawing method, elbow shape, hole size have been approached finished size and only need to process
End welding groove can save raw material, heat treatment, machined parts expense.
In order to achieve the above objectives, the embodiments of the present invention adopt the following technical scheme that
A kind of three dimensional angle elbow module, the three dimensional angle elbow module include mo(u)ld top half mold and mo(u)ld bottom half mold, described
Mo(u)ld top half mould upstream is fixedly connected on forging press by upper junction plate, and mo(u)ld top half mold lower end is equipped with upper forging and stamping face, described
Upper forging and stamping face includes the second forging and stamping face in horizontal the first forging and stamping face and oblique top, and the mo(u)ld bottom half mold is equipped with lower forging and stamping
Face, the lower forging and stamping face include the obliquely with the third forging and stamping face of the first forging and stamping face cooperation and with the cooperation of the second forging and stamping face
Four forging and stamping faces, the upper forging and stamping face is equipped with the curved upper half-round slot that the second forging and stamping face is turned to from the first forging and stamping face, under described
Forging and stamping face is equipped with the curved lower half circular groove that the slave third forging and stamping face cooperated with upper half-round slot turns to the 4th forging and stamping face.
According to the one aspect of the utility model, under the mo(u)ld bottom half mold is fixed on mo(u)ld top half mold just by lower connecting plate
Side.
According to the one aspect of the utility model, the angle in the second forging and stamping face and the first forging and stamping face is 27 °.
According to the one aspect of the utility model, the angle in the 4th forging and stamping face and third forging and stamping face is 27 °.
According to the one aspect of the utility model, the steering angle of the upper half-round slot and lower half circular groove is 85 °.
The utility model implement the advantages of: three dimensional angle elbow module described in the utility model, including mo(u)ld top half mold and
Mo(u)ld bottom half mold, the mo(u)ld top half mould upstream are fixedly connected on forging press by upper junction plate, and mo(u)ld top half mold lower end is equipped with
Upper forging and stamping face, the upper forging and stamping face include the second forging and stamping face in horizontal the first forging and stamping face and oblique top, the mo(u)ld bottom half mold
It is equipped with lower forging and stamping face, the lower forging and stamping face includes cooperating with the third forging and stamping face of the first forging and stamping face cooperation and with the second forging and stamping face
Obliquely the 4th forging and stamping face, the upper forging and stamping face be equipped with from first forging and stamping face turns to second forge and press face curved upper half
Circular groove, the lower forging and stamping face are equipped with the curved lower half that the slave third forging and stamping face cooperated with upper half-round slot turns to the 4th forging and stamping face
Circular groove;Three dimensional angle elbow can be prepared using bending drawing method by the mold, elbow shape, hole size have been approached into
Product size need to only process end welding groove, can save raw material, heat treatment, machined parts expense.
Detailed description of the invention
In order to illustrate more clearly of the technical scheme in the embodiment of the utility model, will make below to required in embodiment
Attached drawing is briefly described, it should be apparent that, the drawings in the following description are merely some embodiments of the present invention,
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings
Other attached drawings.
Fig. 1 is a kind of three dimensional angle elbow module structural schematic diagram described in the utility model;
Fig. 2 and Fig. 3 is mo(u)ld top half mold structure diagram described in the utility model;
Fig. 4 to fig. 6 is mo(u)ld bottom half mold structure diagram described in the utility model;
Fig. 7 is a kind of three dimensional angle elbow finished product schematic described in the utility model.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5 and Fig. 6, a kind of three dimensional angle elbow module, the three dimensional angle elbow
Mold includes mo(u)ld top half mold 1 and mo(u)ld bottom half mold 2, and the mo(u)ld top half mould upstream is fixedly connected on forging press by upper junction plate 3,
Mo(u)ld top half mold lower end is equipped with upper forging and stamping face 5, and the upper forging and stamping face includes horizontal the first forging and stamping face 51 and oblique top
Second forging and stamping face 52, the mo(u)ld bottom half mold are equipped with lower forging and stamping face 6, and the lower forging and stamping face includes the with the cooperation of the first forging and stamping face
Three forging and stamping faces 61 and the 4th forging and stamping face 62 obliquely cooperated with the second forging and stamping face, the upper forging and stamping face is equipped with from the first forging
Pressure surface turns to the curved upper half-round slot 7 in the second forging and stamping face, and the lower forging and stamping face is equipped with the slave third cooperated with upper half-round slot
Forging and stamping face turns to the curved lower half circular groove 8 in the 4th forging and stamping face.
In practical applications, the mo(u)ld bottom half mold is fixed on immediately below mo(u)ld top half mold by lower connecting plate 4.
In practical applications, the angle in the second forging and stamping face and the first forging and stamping face is 27 °.
In practical applications, the angle in the 4th forging and stamping face and third forging and stamping face is 27 °.
In practical applications, the steering angle of the upper half-round slot and lower half circular groove is 85 °.
As shown in fig. 7, corner elbow module is described for forging following three dimensional angle elbow between described in the present embodiment
Three dimensional angle elbow includes the first tube head 100 and the second tube head 200, further includes being connected between the first tube head and the second tube head
First diamond shape cambered surface 300 and the second diamond shape cambered surface 400, first tube head connect the first diamond shape cambered surface, and second tube head connects
The second diamond shape cambered surface is connect, the first diamond shape cambered surface is cross-linked at an angle with the second diamond shape cambered surface, first tube head,
Second tube head, the first diamond shape cambered surface, the second diamond shape cambered surface are integrally formed.
In practical applications, the axial line of first tube head and the second tube head is not in the same plane.
In practical applications, the angle of the first diamond shape cambered surface is 0 °~180 °.
In practical applications, the angle of the first diamond shape cambered surface is 85 °.
In practical applications, the angle of the second diamond shape cambered surface is 27.5 °.
In practical applications, the section of first tube head and the second tube head is circle.
The utility model implement the advantages of: three dimensional angle elbow module described in the utility model, including mo(u)ld top half mold and
Mo(u)ld bottom half mold, the mo(u)ld top half mould upstream are fixedly connected on forging press by upper junction plate, and mo(u)ld top half mold lower end is equipped with
Upper forging and stamping face, the upper forging and stamping face include the second forging and stamping face in horizontal the first forging and stamping face and oblique top, the mo(u)ld bottom half mold
It is equipped with lower forging and stamping face, the lower forging and stamping face includes cooperating with the third forging and stamping face of the first forging and stamping face cooperation and with the second forging and stamping face
Obliquely the 4th forging and stamping face, the upper forging and stamping face be equipped with from first forging and stamping face turns to second forge and press face curved upper half
Circular groove, the lower forging and stamping face are equipped with the curved lower half that the slave third forging and stamping face cooperated with upper half-round slot turns to the 4th forging and stamping face
Circular groove;Three dimensional angle elbow can be prepared using bending drawing method by the mold, elbow shape, hole size have been approached into
Product size need to only process end welding groove, can save raw material, heat treatment, machined parts expense.
Above description is only a specific implementation of the present invention, but the protection scope of the utility model is not limited to
In this, any those skilled in the art is in technical scope disclosed by the utility model, the change that can readily occur in
Change or replace, should be covered within the scope of the utility model.Therefore, the protection scope of the utility model should be with described
Subject to scope of protection of the claims.
Claims (5)
1. a kind of three dimensional angle elbow module, which is characterized in that the three dimensional angle elbow module includes mo(u)ld top half mold and mo(u)ld bottom half
Mold, the mo(u)ld top half mould upstream are fixedly connected on forging press by upper junction plate, and mo(u)ld top half mold lower end is equipped with upper forging
Pressure surface, the upper forging and stamping face include the second forging and stamping face in horizontal the first forging and stamping face and oblique top, are set on the mo(u)ld bottom half mold
There is lower forging and stamping face, the lower forging and stamping face includes forging and pressing face with the third of the first forging and stamping face cooperation and cooperating with the second forging and stamping face oblique
The 4th upward forging and stamping face, the upper forging and stamping face are equipped with the curved upper semi-circle that the second forging and stamping face is turned to from the first forging and stamping face
Slot, the lower forging and stamping face are equipped with the curved lower half circle that the slave third forging and stamping face cooperated with upper half-round slot turns to the 4th forging and stamping face
Slot.
2. three dimensional angle elbow module according to claim 1, which is characterized in that the mo(u)ld bottom half mold passes through lower connecting plate
It is fixed on immediately below mo(u)ld top half mold.
3. three dimensional angle elbow module according to claim 1, which is characterized in that the second forging and stamping face and the first forging and stamping
The angle in face is 27 °.
4. three dimensional angle elbow module according to claim 3, which is characterized in that the 4th forging and stamping face and third forge and press
The angle in face is 27 °.
5. three dimensional angle elbow module according to claim 1, which is characterized in that the upper half-round slot and lower half circular groove
Steering angle is 85 °.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201822256819.0U CN209393910U (en) | 2018-12-29 | 2018-12-29 | A kind of three dimensional angle elbow module |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201822256819.0U CN209393910U (en) | 2018-12-29 | 2018-12-29 | A kind of three dimensional angle elbow module |
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Publication Number | Publication Date |
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CN209393910U true CN209393910U (en) | 2019-09-17 |
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ID=67897176
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CN201822256819.0U Active CN209393910U (en) | 2018-12-29 | 2018-12-29 | A kind of three dimensional angle elbow module |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113118351A (en) * | 2019-12-31 | 2021-07-16 | 上海新闵重型锻造有限公司 | Multi-way pipe fitting forging method |
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2018
- 2018-12-29 CN CN201822256819.0U patent/CN209393910U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113118351A (en) * | 2019-12-31 | 2021-07-16 | 上海新闵重型锻造有限公司 | Multi-way pipe fitting forging method |
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CP01 | Change in the name or title of a patent holder |
Address after: 201109 Shanghai city Minhang District humin Road No. 3082 Patentee after: Shanghai Xinmin New Energy Technology Co.,Ltd. Address before: 201109 Shanghai city Minhang District humin Road No. 3082 Patentee before: SHANGHAI XINMIN HEAVY FORGING CO.,LTD. |