CN209385418U - Intelligent constant-voltage oil supply system - Google Patents

Intelligent constant-voltage oil supply system Download PDF

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Publication number
CN209385418U
CN209385418U CN201822087466.6U CN201822087466U CN209385418U CN 209385418 U CN209385418 U CN 209385418U CN 201822087466 U CN201822087466 U CN 201822087466U CN 209385418 U CN209385418 U CN 209385418U
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CN
China
Prior art keywords
oil
valve
fuel tank
plunger pump
supply system
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Active
Application number
CN201822087466.6U
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Chinese (zh)
Inventor
于寅
汪立平
董桉吉
曹海建
于海明
张�杰
段俊俊
金辰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CRRC Changchun Railway Vehicles Co Ltd
Jiangsu Hengli Hydraulic Co Ltd
Original Assignee
CRRC Changchun Railway Vehicles Co Ltd
Jiangsu Hengli Hydraulic Co Ltd
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Application filed by CRRC Changchun Railway Vehicles Co Ltd, Jiangsu Hengli Hydraulic Co Ltd filed Critical CRRC Changchun Railway Vehicles Co Ltd
Priority to CN201822087466.6U priority Critical patent/CN209385418U/en
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Publication of CN209385418U publication Critical patent/CN209385418U/en
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Abstract

The utility model discloses a kind of Intelligent constant-voltage oil supply systems, including fuel tank, multiple control assemblies for being connected on fuel tank and multiple take oil drop valve group, the oil liquid of fuel tank is delivered to by pressure piping and multiple takes oil drop valve group by multiple control assemblies, the control assembly includes the plunger pump connecting with fuel tank, motor is connected on the plunger pump, motor driven plunger pump oil suction from fuel tank, the plunger pump is equipped with the first inserting valve core and the first inserted valve valve deck, the oil liquid takes oil drop valve group by flowing to after the first inserting valve core and the first inserted valve valve deck into pressure piping.By the above-mentioned means, the utility model Intelligent constant-voltage oil supply system, can guarantee to provide oil sources steadily in the long term for testing equipment, high degree of automation, securely and reliably.

Description

Intelligent constant-voltage oil supply system
Technical field
The utility model relates to hydraulic system fields, more particularly to a kind of Intelligent constant-voltage oil supply system.
Background technique
The case where different tests platform does not put into test simultaneously appearance, and testing stand institute are had when rail vehicle is tested The pressure needed has differences.Hydraulic power supply needed for providing system by the way of constant pressure variable plunger pump can have system connection Timing system setting pressure need to work by testing stand in the peak of required pressure be arranged.When the use lower examination of required pressure When testing platform, the oil sources for being still to provide highest setting pressure causes the waste of the energy then by adjusting pressure inside testing stand. Otherwise it is exactly that pressure regulation is carried out to pressure regulator valve by first closing operator, it is more demanding to personnel specialty, when to test early-stage preparations Between it is longer.The not detection to plunger pump operating condition of existing system, the service condition of plunger pump are in without supervision state, control System cannot be fed back to make corresponding measure, therefore there are hidden danger for system long-play.
Summary of the invention
The utility model can guarantee as test mainly solving the technical problems that provide a kind of Intelligent constant-voltage oil supply system Equipment provides oil sources steadily in the long term, high degree of automation, securely and reliably.
In order to solve the above technical problems, the technical solution that the utility model uses is: providing a kind of intelligent constant pressure oil Source system including fuel tank, the multiple control assemblies being connected on fuel tank and multiple takes oil drop valve group, multiple control assemblies By pressure piping by the oil liquid of fuel tank be delivered to it is multiple take oil drop valve group, the control assembly includes the plunger connecting with fuel tank It pumps, motor, motor driven plunger pump oil suction from fuel tank is connected on the plunger pump, the plunger pump is equipped with first Valve core and the first inserted valve valve deck are inserted, the oil liquid is by entering pressure after the first inserting valve core and the first inserted valve valve deck Solenoid road, which is flow to, takes oil drop valve group.
In one preferred embodiment of the utility model, high pressure is additionally provided between the plunger pump and the first inserting valve core Filter is additionally provided with first pressure sensor, the plunger pump and height between the high pressure filter and the first inserting valve core It presses through and is additionally provided with electromagnetic relief valve between filter.
In one preferred embodiment of the utility model, the drain tap of the plunger pump is connected to fuel tank, and between according to It is secondary to be equipped with flow sensor, temperature sensor and check valve.
It is described that oil drop valve group is taken to insert including the second inserting valve core and second in one preferred embodiment of the utility model Valve cover is filled, the second inserting valve core is connected to pressure piping is used for oil inlet, is additionally provided on the second inserting valve core Solenoid directional control valve.
In one preferred embodiment of the utility model, described to take oil drop valve group further include the fuel feeding being connected to pressure piping Mouth ball valve, second pressure sensor and pressure measuring tie-in.
It is multiple described oil drop valve group to be taken to pass through oil return line and drain line in one preferred embodiment of the utility model It is connected to fuel tank.
In one preferred embodiment of the utility model, the oil return line is equipped with check-valves and return filter.
In one preferred embodiment of the utility model, air filtration for filtering air is additionally provided on the fuel tank Device.
In one preferred embodiment of the utility model, also installation is for making mist of oil be back to the oil of fuel tank on the fuel tank Nebelwind machine.
In one preferred embodiment of the utility model, the liquid level for detecting oil tank liquid level is also equipped on the fuel tank Sensor.
The beneficial effects of the utility model are: the utility model Intelligent constant-voltage oil supply system, can guarantee as testing equipment Oil sources is provided steadily in the long term, high degree of automation, securely and reliably.
Detailed description of the invention
It, below will be to required in embodiment description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model Attached drawing to be used is briefly described, it should be apparent that, the accompanying drawings in the following description is only some realities of the utility model Example is applied, it for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings Obtain other attached drawings, in which:
Fig. 1 is the structural schematic diagram of one preferred embodiment of the utility model Intelligent constant-voltage oil supply system;
The components in the drawings are labeled as follows: 1, fuel tank, 2, plunger pump, 3, motor, 4, flow sensor, 5, temperature sensing Device, 6, check valve, 7, high pressure filter, 8, electromagnetic relief valve, 9, first pressure sensor, the 10, first inserting valve core, 11, First inserting valve cover, 12, Oil-mist fan, 13, return filter, 14, check-valves, 15, pressure measuring tie-in, 16, solenoid directional control valve, 17, the second inserting valve cover, the 18, second inserting valve core, 19, second pressure sensor, 20, oil-feed port ball valve, 21, drain tap Ball valve, 22, oil return opening ball valve, 23, liquid level sensor, 24, air filter, 26, pressure piping, 27, oil return line, 28, let out Oil pipe line, 29, control assembly, 30, take oil drop valve group.
Specific embodiment
Below by the technical scheme in the utility model embodiment is clearly and completely described, it is clear that described Embodiment is only a part of the embodiment of the utility model, instead of all the embodiments.Based on the implementation in the utility model Example, all other embodiment obtained by those of ordinary skill in the art without making creative efforts belong to The range of the utility model protection.
Referring to Fig. 1, a kind of Intelligent constant-voltage oil supply system, including fuel tank 1, the multiple control assemblies being connected on fuel tank 1 29 and it is multiple take oil drop valve group 30, the oil liquid of fuel tank 1 is delivered to multiple take by pressure piping 26 by multiple control assemblies 29 Oil drop valve group 30, control assembly 29 include the plunger pump 2 connecting with fuel tank 1, and motor 3 is connected on plunger pump 2, and motor 3 drives The oil suction from fuel tank 1 of plunger pump 2, plunger pump 2 are equipped with the first inserting valve core 10 and the first inserted valve valve deck 11, and oil liquid passes through It is flow to after first inserting valve core 10 and the first inserted valve valve deck 11 into pressure piping 26 and takes oil drop valve group 30.
In addition, being additionally provided with high pressure filter 7, high pressure filter 7 and first between plunger pump 2 and the first inserting valve core 10 It is additionally provided with first pressure sensor 9 between inserting valve core 10, electromagnetism overflow is additionally provided between plunger pump 2 and high pressure filter 7 Valve 8.The drain tap of plunger pump 2 is connected to fuel tank 1, and between be successively arranged flow sensor 4, temperature sensor 5 and unidirectional Valve 6.Flow sensor 4, temperature sensor 5 are set on the drain line of plunger pump 2, by the value of detection or by adopting Collection flow, temperature value gross data in the variation tendency and plunger pump work of certain specific time are compared to judge plunger pump Service condition, can prejudge the service condition of plunger pump, realization is predicted in advance, automatically switch the operation of other plunger pump groups, Maintenance is reminded, guarantees to run steadily in the long term for testing equipment;
In addition, taking oil drop valve group 30 includes the second inserting valve core 18 and the second inserting valve cover 17, the second inserted valve valve Core 18 is connected to pressure piping 26 is used for oil inlet, is additionally provided with solenoid directional control valve 16 on the second inserting valve core 18.Take oil drop valve group 30 further include the oil-feed port ball valve 20, second pressure sensor 19 and pressure measuring tie-in 15 being connected to pressure piping.
In addition, multiple take oil drop valve group 30 to be connected to by oil return line 27 and drain line 28 with fuel tank 1.Oil return line 27 It is equipped with check-valves 14 and return filter 13.
In addition, being additionally provided with air filter 24 for filtering air on fuel tank 1.Also installation is for making mist of oil on fuel tank 1 It is back to the Oil-mist fan 12 of fuel tank.The liquid level sensor 23 for detecting oil tank liquid level is also equipped on fuel tank 1.
Intelligent constant-voltage oil supply system schematic illustration of the present invention is as shown in Figure 1, comprising: fuel tank 1, plunger pump 2, electricity Machine 3, flow sensor 4, temperature sensor 5, check valve 6, high pressure filter 7, electromagnetic relief valve 8, first pressure sensor 9, First inserting valve core 10, first inserts valve cover 11, Oil-mist fan 12, return filter 13, check-valves 14, pressure measuring tie-in 15, solenoid directional control valve 16, second inserts valve cover 17, second and inserts valve core 18, second pressure sensor 19, oil-feed port ball valve 20, drain tap ball valve 21, oil return opening ball valve 22, liquid level sensor 23 etc..
When testing equipment needs to put into operation, electric-control system receives the pressure of testing stand request, flow in oil supply system, The operating pressure of the automatic Set scale plunger pump 2 of control system.2 oil liquid of ratio plunger pump is driven to pass through from fuel tank 1 by motor 3 Pump group conveying high-pressure filter 7,7 band 75% of high pressure filter, 100% differential pressure transmitter device, the filter core pressure at two ends of high pressure filter 7 Pre-alarm prompting changing filter core when difference reaches the 75% of preset value, fault alarm is shut down in system when pressure difference reaches 100%.By Oil liquid leads to big flow ability into the first having for the inserting inserting composition of valve cover 11 of valve core 10, first after high pressure filter 7 Check valve.First pressure sensor 9 is housed between high pressure filter 7 and the first inserting valve core 10, it is single for measuring The pressure value of pump group outlet, converts the measurement into 4 ~ 20mA signal and is sent to electric-control system.Electromagnetic relief valve 8 in systems when Safety valve use is done, is normally opened form, energy idle running plays a protective role to pump up to stablizing before so that plunger pump 2 is built pressure. Flow sensor 4, temperature sensor 5, check valve 6 are equipped in the leakage hydraulic fluid port of plunger pump;Pump its Leakage Energy in normal work Flow and temperature maintain essentially within a fixed section;When leakage both oil stream amount or temperature one occurs suddenly When the trend of the oriented non-ideal direction change of trend of variation or collection value, switching pump group, maintenance down are reminded.
According to the flow for device request of giving a banquet, the number of units of pump group is opened in system control, according to hydraulic oil source system support The maximum value of the demand volume of testing equipment, system can be made of multiple pump groups.Oil is passed through pipeline to test by pump group Equipment takes oil drop valve group, takes the setting quantity of oil drop valve group according to depending on testing equipment.Take oil drop valve group mainly by pressure measuring tie-in 15, solenoid directional control valve 16, second inserts valve cover 17, second and inserts valve core 18, second pressure sensor 19, oil-feed port ball valve 20, drain tap ball valve 21, oil return opening ball valve 22 and valve block composition.Oil liquid is sensed before supplying testing equipment by second pressure Device 19 detects its actual pressure value and is compared with first pressure sensor 9, due to having the pressure loss in oil liquid transmission process, leads to Cross the difference for comparing and both calculating and adjust the discharge pressure of ratio plunger pump 2 in real time, until 19 pressure of second pressure sensor with Experimental facilities value request is consistent.
When normal work, the fuel feeding for taking oil drop valve group corresponding with there is demand testing equipment, oil return, drain tap ball are opened Valve, oil liquid enter testing equipment, the oil return of testing equipment and draining by taking the ball valve in oil drop valve group by two-way plug-in valve It is flowed with pipeline to fuel tank direction.Oil liquid flows through check-valves 14, return filter 13 enters fuel tank, same 13 band of return filter 75%, 100% differential pressure transmitter device, pre-alarm is reminded more when the filter core pressure at two ends difference of return filter 13 reaches the 75% of preset value Filter core is changed, fault alarm is shut down in system when pressure difference reaches 100%.In view of testing equipment demand volume can constantly change, oil Liquid can the form of mist of oil diffuse to equipment room by air filter 24, therefore Oil-mist fan 12, fuel tank 1 are set on fuel tank 1 Internal mist of oil handles oil liquid by Oil-mist fan 12 and is back to fuel tank 1, can effectively prevent the pollution of air.
When occurring pipeline breaking between oil supply system and any experimental facilities or other emergency cases need to cut off oil liquid, and It is not desired to influence the work of other experimental facilities again, pressure value can be detected by second pressure sensor 19 and be less than minimum set value, Solenoid valve 16 is obtained by electric-control system electric, close two-way plug-in valve.
It is different from the prior art, the utility model Intelligent constant-voltage oil supply system, is provided using Prop-pressure control plunger pump Pressure is arranged needed for requesting pressure independently to judge according to testing stand by being communicated with each testing stand in hydraulic power supply;Pass through Take oil drop valve group outlet pressure sensor value of feedback compared with testing stand value request, adaptive control system Setting signal, most Whole set-pressure value is testing stand value request.Consider that vehicle body of railway vehicle test is continuity test, in system dynamic core ratio Flow, temperature sensor are set on example pressure control plunger pump drain line, are compared by the value of detection with theoretical value, or Person is prejudged by judging acquisition flow, temperature value the service condition of plunger pump in the variation tendency of certain specific time Switch the operation of other plunger pump groups, reminds maintenance, guarantee to provide oil sources steadily in the long term for testing equipment.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all Using equivalent structure or equivalent flow shift made by the utility model description, it is applied directly or indirectly in other phases The technical field of pass, is also included in the patent protection scope of the utility model.

Claims (10)

1. a kind of Intelligent constant-voltage oil supply system, which is characterized in that including fuel tank, the multiple control assemblies being connected on fuel tank and It is multiple to take oil drop valve group, multiple control assemblies by pressure piping by the oil liquid of fuel tank be delivered to it is multiple take oil drop valve group, The control assembly includes the plunger pump connecting with fuel tank, and motor, the motor driven plunger pump are connected on the plunger pump The oil suction from fuel tank, the plunger pump are equipped with the first inserting valve core and the first inserted valve valve deck, and the oil liquid passes through first It is flow to after inserting valve core and the first inserted valve valve deck into pressure piping and takes oil drop valve group.
2. Intelligent constant-voltage oil supply system according to claim 1, which is characterized in that the plunger pump and the first inserted valve valve It is additionally provided with high pressure filter between core, is additionally provided with first pressure sensing between the high pressure filter and the first inserting valve core Device is additionally provided with electromagnetic relief valve between the plunger pump and high pressure filter.
3. Intelligent constant-voltage oil supply system according to claim 2, which is characterized in that the drain tap and fuel tank of the plunger pump Connection, and between be successively arranged flow sensor, temperature sensor and check valve.
4. Intelligent constant-voltage oil supply system according to claim 3, which is characterized in that described that oil drop valve group is taken to insert including second Valve core and the second inserting valve cover are filled, the second inserting valve core is connected to pressure piping to be inserted for oil inlet, described second Solenoid directional control valve is additionally provided on dress valve core.
5. Intelligent constant-voltage oil supply system according to claim 4, which is characterized in that described that oil drop valve group is taken to further include and press Oil-feed port ball valve, second pressure sensor and the pressure measuring tie-in of power pipeline connection.
6. Intelligent constant-voltage oil supply system according to claim 5, which is characterized in that take oil drop valve group to pass through back described in multiple Oil pipe line and drain line are connected to fuel tank.
7. Intelligent constant-voltage oil supply system according to claim 6, which is characterized in that the oil return line is equipped with check-valves And return filter.
8. -7 any Intelligent constant-voltage oil supply system according to claim 1, which is characterized in that be additionally provided with use on the fuel tank In the air filter for crossing air filtering.
9. Intelligent constant-voltage oil supply system according to claim 8, which is characterized in that also installation is for making oil on the fuel tank Mist is back to the Oil-mist fan of fuel tank.
10. Intelligent constant-voltage oil supply system according to claim 9, which is characterized in that be also equipped with and be used on the fuel tank Detect the liquid level sensor of oil tank liquid level.
CN201822087466.6U 2018-12-13 2018-12-13 Intelligent constant-voltage oil supply system Active CN209385418U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822087466.6U CN209385418U (en) 2018-12-13 2018-12-13 Intelligent constant-voltage oil supply system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822087466.6U CN209385418U (en) 2018-12-13 2018-12-13 Intelligent constant-voltage oil supply system

Publications (1)

Publication Number Publication Date
CN209385418U true CN209385418U (en) 2019-09-13

Family

ID=67871582

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201822087466.6U Active CN209385418U (en) 2018-12-13 2018-12-13 Intelligent constant-voltage oil supply system

Country Status (1)

Country Link
CN (1) CN209385418U (en)

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
CP03 Change of name, title or address

Address after: 130000 No. 2001, Chang Ke Road, Changchun, Jilin

Patentee after: CRRC CHANGCHUN RAILWAY VEHICLES Co.,Ltd.

Patentee after: JIANGSU HENGLI HYDRAULIC Co.,Ltd.

Address before: 213167 No. 99 Longqian Road, Wujin High-tech Zone, Changzhou City, Jiangsu Province

Patentee before: JIANGSU HENGLI HYDRAULIC Co.,Ltd.

Patentee before: CRRC CHANGCHUN RAILWAY VEHICLES Co.,Ltd.

CP03 Change of name, title or address