CN209380985U - Digital Arrays column concrete vibrating equipment - Google Patents
Digital Arrays column concrete vibrating equipment Download PDFInfo
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- CN209380985U CN209380985U CN201821469655.3U CN201821469655U CN209380985U CN 209380985 U CN209380985 U CN 209380985U CN 201821469655 U CN201821469655 U CN 201821469655U CN 209380985 U CN209380985 U CN 209380985U
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Abstract
The utility model discloses a kind of Digital Arrays column concrete vibrating equipment, vehicle frame includes door frame body and the vehicle frame walking mechanism that is mounted on door frame body, is being equipped with end tenon vibrator, middle part vibrator and vibration supplementing device side by side in its width direction in the door frame body；The end tenon vibrator includes along the spaced end tenon vibrating spear in door frame body length direction；The middle part vibrator includes multiple middle part vibrating spear groups along the pendency setting of door frame body length direction interval, and the middle part vibrating spear groups of both ends of them is that side tenon vibrates part；Vibration supplementing device includes the benefit vibration stick of pendency setting, mends vibration stick and is vibrated up and down by the benefit vibration jacking system driving being mounted on trolley.The utility model accurate positioning will not touch steel mesh, and it can synchronize when vibrating floorings and vibrate to the dovetail accurate positioning at edge, and can be to because implementing to mend vibration in first time in the unexpected position that do not vibrate, whole uniform, whole quality of vibrating of vibrating everywhere is good.
Description
Technical field
It vibrates equipment the utility model relates to one kind, specifically a kind of Digital Arrays column concrete vibrating equipment belongs to mixed
Solidifying soil construction field.
Background technique
It proposes in the Nanjing Wu Qiao built using novel thick aggregate activity powder concrete as the prefabricated superhigh intensity of raw material
Concrete slab is to be combined into the bridge floor design scheme of girder with steel box-girder.Coarse aggregate Reactive Powder Concrete material is done with height
Pressure, height do drawing, high elastic modulus, tensile strain are hardened to main feature, containing a large amount of steel fibre, in order to guarantee steel fibre
From distributivity, technical requirements steel fibre must not be sunk to the bottom, thus cannot using existing component shock platforms carry out concrete vibration
It smashes, can only use and manually vibrate；However the mobility of the concrete material is very poor, the presetting period is extremely short (at the beginning of starting within 30 minutes
It is solidifying), it manually vibrates and not can guarantee the concrete for the institute's cloth that vibrated within the so short time, it can be considered to using mechanical
Vibrating spear vibrates.
In practical process of vibrating, due to two layers of steel mesh of floorings centre sandwiched, steel mesh is by longitudinal and lateral steel
Muscle is knitted to form by constant spacing, is often not intended to encounter steel mesh when vibrating；And since muti-piece floorings needs pass through docking
Dovetail cooperation be stitched together, thus dovetail is all equipped in prefabricated floorings surrounding, since its shape is special, can not
It is accurately positioned while vibrating floorings and is vibrated, thus individually the position must be implemented to vibrate, increase operation hardly possible
Spend and extend the operating time；And there are some positions and is missed the phenomenon that vibrating in occasional in process of vibrating, which exists
It is easy to appear internal flaws in the use process in solidification and later period, then cause safety problem, even if in process of once vibrating
It is supplemented vibrating after the completion also due to missing Best Times, concrete starts initial set and is unable to reach expected quality of vibrating.
Summary of the invention
In view of the above-mentioned problems of the prior art, the purpose of the utility model is to provide a kind of accurate positioning, will not touch
Encounter steel mesh, and can synchronize when vibrating floorings and vibrate to the dovetail accurate positioning at edge, and can be to because of accident
Implement to mend vibration, the whole good digital array of uniform, whole quality of vibrating that vibrates everywhere in first time in the position that do not vibrate
Formula concrete vibrating equipment.
In order to achieve the above purposes, the technical solution adopted by the utility model is:, and a kind of Digital Arrays column concrete vibrating is set
It is standby, including vehicle frame, which is characterized in that the vehicle frame includes door frame body and the vehicle frame walking mechanism that is mounted on door frame body, described
End tenon vibrator, middle part vibrator and vibration supplementing device are being equipped with side by side in its width direction in door frame body；
The end tenon vibrator includes multiple end tenon vibrating spears along the pendency setting of door frame body length direction interval, the end
Tenon vibrating spear is moved up and down by the driving of end tenon jacking system；
The middle part vibrator includes multiple middle part vibrating spear groups along the pendency setting of door frame body length direction interval, wherein
The middle part vibrating spear group at both ends is that side tenon vibrates part, and each middle part vibrating spear group includes along the one of door frame body width direction arrangement
A or multiple middle parts vibrating spear, the middle part vibrating spear are moved up and down by the driving of middle part jacking system；
The vibration supplementing device includes the benefit vibration stick of one or more pendency setting, and the benefit vibration stick setting can be along door frame body one
On the mobile trolley of length direction, and mends vibration stick and vibrated up and down by the benefit vibration jacking system driving being mounted on trolley.
Each end tenon vibrating spear can be driven by independent elevating mechanism and be moved up and down.Preferably, in order to reduce equipment
Input cost, the end tenon jacking system include the multiple end tenon cranes being arranged side by side along door frame body length direction, Mei Geduan
It is separately installed with one or more end tenon vibrating spears on tenon crane, the end tenon crane is by the driving that is mounted on door frame body
The driving of mechanism I moves up and down.One or more end tenon vibrating spears can be driven to move up and down by an end tenon crane, laid
Flexibility is stronger, and reduces driving mechanism I and hold the input quantity of tenon crane, reduce costs.
Each middle part vibrating spear group can be driven by independent elevating mechanism and be moved up and down.Preferably, the middle part liter
Drop system includes multiple multiple middle part cranes being arranged side by side along door frame body length direction, is pacified respectively on each middle part crane
Equipped with vibrating spear group in the middle part of one or more, the middle part crane is driven up and down by the driving mechanism II being mounted on door frame body
Mobile, each middle part vibrating spear group includes two middle part vibrating spears.One or more can be driven by a middle part crane
Middle part vibrating spear group moves up and down, and using flexible is stronger, and reduce driving mechanism II and middle part crane input quantity,
It reduces costs.
Preferably, the benefit vibration jacking system includes mending vibration crane, and the benefit vibration stick is located on benefit vibration crane, and is mended
Vibration crane is moved up and down by a driving mechanism III driving.
Preferably, the driving mechanism I, driving mechanism II, driving mechanism III are all gear and rack teeth mechanism, including gear and
Rack gear, the gear are set on the output shaft of a servo motor, and the rack gear is vertically arranged, and wheel and rack is mutually nibbled
It closes, the lower end of rack gear is fixed together with various cranes.The output shaft rotation of servo motor can be rotated with moving gear, gear
By moving up and down rack gear with engaging for rack gear, the various cranes of synchronous drive are moved up and down.
Preferably, the vehicle frame walking mechanism includes walking beam, and the walking beam is equipped with traveling wheel, the traveling wheel
Central axes extending direction is consistent with the length direction of door frame body, and the traveling wheel is driven by servo motor and rotated.Vehicle frame is whole
It can be in the case where the rotation of traveling wheel drives along the width direction translation of door frame body.
Trolley can be arranged in several ways on door frame body.Preferably, the trolley two sides are respectively equipped with idler wheel, described
Two tracks are equipped at the top of door frame body in parallel, the idler wheel is moved by motor drive along track.
Preferably, walking platform, each walking platform are equipped in the two sides of width direction or in which side at the top of the door frame body
One or both ends be equipped with stair activity.Operator is climbed by stair activity to walking platform, and the uplink of walking on stage that can be expert at
It walks and whole equipment is safeguarded.
Compared with the existing technology, the utility model has the advantage that
(1) the utility model accurate positioning, by the layout pitch of setting middle part vibrating spear avoid and touch steel mesh；
By be arranged end tenon vibrating spear quantity and position distribution and rationally control side tenon vibrate part start and stop realize in the bridge that vibrates
The accurate positioning of opposite end tenon and side tenon is vibrated while panel, is not needed individually to implement to vibrate to the dovetail at edge, be reduced
Operation difficulty and shorten vibrating time；Positioning is mended vibration function and can be mended immediately to the position that do not vibrate while vibrating
Vibration.Whole equipment, which only need to go to the other end from floorings one end along direction of travel within the presetting period, can make each of floorings
Position is uniformly vibrated, and is all vibrated before initial set due to each position and completes, greatly improves to whole matter of vibrating
Amount.
(2) structural advantages: the utility model compact overall structure, it can laying density according to steel mesh, swallow when vibrating
The position of tail tenon is arranged layout pitch, the quantity for holding tenon vibrating spear and the position distribution of middle part vibrating spear and rationally controls side
Tenon vibrates part, so as to the prefabricated bridge for the various different sizes that adapt to vibrate.
(3) the utility model is slowly at the uniform velocity extracted after using quick insertion, pause after vibrating spear reaches preset frequency
Mode carry out internal vibration, can guarantee the density of vibrated concrete, and slowly at the uniform velocity withdrawal process makes concrete
Internal bubble can be smoothly discharged, and avoid causing local defect since stomata is mingled with.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model；
Fig. 2 is the main view of the utility model；
Fig. 3 is the enlarged drawing in Fig. 2 at A；
Fig. 4 is the right view of Fig. 2；
Fig. 5 is the top view of the utility model；
Fig. 6 is the schematic diagram to the process of vibrating of floorings；
In figure, 1, vehicle frame, 10, door frame body, 11, walking beam, 12, traveling wheel, 13, walking platform, 14, stair activity,
20, end tenon vibrator, 21, end tenon vibrating spear, 22, end tenon crane,
30, middle part vibrator, 31, middle part vibrating spear group, 311, side tenon vibrate part, 31a, middle part vibrating spear, 32, middle part
Crane,
40, vibration supplementing device, 41, benefit vibration stick, 42, benefit vibration crane,
50, trolley, 51, idler wheel, 52, track, 53, motor,
61, gear, 62, rack gear,
2, floorings, 211, first end tenon vibrate position, 212, second end tenon vibrate position, 220, middle part vibrates position.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
As shown, a kind of Digital Arrays column concrete vibrating equipment, including vehicle frame 1, the vehicle frame 1 include door frame body 10
With the vehicle frame walking mechanism being mounted on door frame body 10, end tenon vibration is being equipped with side by side in its width direction in the door frame body 10
Smash device 20, middle part vibrator 30 and vibration supplementing device 40；
The end tenon vibrator 20 includes multiple end tenon vibrating spears 21 along the pendency setting of 10 length direction interval of door frame body,
The end tenon vibrating spear 21 is moved up and down by the driving of end tenon jacking system；
The middle part vibrator 30 includes multiple middle part vibrating spear groups along the pendency setting of 10 length direction interval of door frame body
31, the middle part vibrating spear groups 31 of both ends of them is that side tenon vibrates part 311, and each middle part vibrating spear group 31 includes along door frame body 10
One or more middle part vibrating spear 31a, the middle part vibrating spear 31a of width direction arrangement are driven up and down by middle part jacking system
It is mobile；
The vibration supplementing device 40 includes the benefit vibration stick 41 of one or more pendency setting, and the benefit vibration setting of stick 41 can edge one
On the mobile trolley 50 of 10 length direction of door frame body, and mends vibration stick 41 and driven by the benefit vibration jacking system being mounted on trolley 50
Lower vibration.
Each end tenon vibrating spear 21 can be driven by independent elevating mechanism and be moved up and down.Preferably, it is set to reduce
Standby input cost, the end tenon jacking system include the multiple end tenon cranes 22 being arranged side by side along 10 length direction of door frame body,
One or more end tenon vibrating spears 21 are separately installed on each end tenon crane 22, the end tenon crane 22 is by being mounted on door
The driving of driving mechanism I on frame body 10 moves up and down.One or more end tenons can be driven to shake by an end tenon crane 22
Tamper 21 moves up and down, and laying flexibility is stronger, and reduces driving mechanism I and hold the input quantity of tenon crane 22, reduce
Cost.
Each middle part vibrating spear group can be driven by independent elevating mechanism and be moved up and down.Preferably, the middle part liter
Drop system includes multiple multiple middle part cranes 32 being arranged side by side along 10 length direction of door frame body, on each middle part crane 32
It is separately installed with vibrating spear group in the middle part of one or more, the middle part crane 32 is by the driving mechanism that is mounted on door frame body 10
II driving moves up and down, and each middle part vibrating spear group includes two middle part vibrating spear 31a.It can be with by a middle part crane 32
One or more middle part vibrating spear groups are driven to move up and down, using flexible is stronger, and reduces driving mechanism II and middle part liter
It drops the input quantity of frame 32, reduce costs.
Preferably, the benefit vibration jacking system includes mending vibration crane 42, and the benefit vibration stick 41 is located at benefit vibration crane 42
On, and mend vibration crane 42 and moved up and down by a driving mechanism III driving.
Preferably, the driving mechanism I, driving mechanism II, driving mechanism III are all gear and rack teeth mechanism, including gear 61
With rack gear 62, the gear 61 is set on the output shaft of a servo motor, and the rack gear 62 is vertically arranged, and gear 61 and tooth
Item 62 is intermeshed, and the lower end of rack gear 62 is fixed together with various cranes.The output shaft rotation of servo motor can drive
Gear 61 rotates, and gear 61 is moved down on the various cranes of synchronous drive by moving up and down rack gear 62 with engaging for rack gear 62
It is dynamic.
Preferably, the vehicle frame walking mechanism includes walking beam 11, and the walking beam 11 is equipped with traveling wheel 12, the row
The central axes extending direction for walking wheel 12 is consistent with the length direction of door frame body 10, and the traveling wheel 12 is turned by servo motor driving
It is dynamic.Vehicle frame integrally can be in the case where the rotation of traveling wheel 12 drives along the width direction translation of door frame body 10.
Trolley 50 can be arranged in several ways on door frame body 10.Preferably, 50 two sides of trolley are respectively equipped with rolling
Wheel 51,10 top of door frame body are equipped with two tracks 52 in parallel, and the idler wheel 51 is driven by motor 53 and moved along track 52
It is dynamic.
Preferably, 10 top of door frame body is equipped with walking platform 13, Mei Gehang in the two sides of width direction or in which side
Walk on stage 13 one or both ends be equipped with stair activity 14.Operator is climbed by stair activity 14 to walking platform 13, and can
It is expert to walk on stage and walks on 13 and whole equipment is safeguarded.
The various vibrating spears of above-mentioned use are the high frequency vibrating tamper of diameter 38mm, and frequency 200Hz, vibrating head is by motor
Built-in type vibrating head and frequency converter sets at, vibration frequency is adjustable within the scope of 50Hz-200Hz, at least divide 50Hz, 100Hz,
200Hz third gear, vibration force 2.1kN.
The vibrating method that floorings vibrate is included the following steps: using the above equipment of the utility model
Step 1: moving integrally vehicle frame 1 to 2 short side side of floorings after 2 cloth of floorings, keeps door frame body 10 long
It is parallel with 2 short side of floorings to spend direction, and makes to hold tenon vibrator 20 close to short side；Laying according to steel mesh in floorings 2 is close
The quantity and layout pitch for the middle part vibrating spear 31a that degree setting needs to use, make unwanted middle part vibrating spear 31a in driving machine
It is moved up under the driving of structure II；
Step 2: vehicle frame 1 is whole to be translate forward along 2 long side of floorings, and when end, tenon vibrator 20, which is moved to, is located just at the
One end tenon vibrate position 211 top when, the end tenon used is needed according to the setting of the distributing position of the short side edge end tenon of floorings 2
The quantity and position distribution of vibrating spear 20 are driving the end tenon vibrating spear 21 being located at right above short side edge not set end tenon portion position
It moved up under the driving of motivation structure I, need to start it and vibrate；Start remaining end tenon vibrating spear 21 for needing to use, when
When the vibration frequency of end tenon vibrating spear 21 reaches 200Hz, it is quickly downwardly into concrete, is slowly extracted after pause 1s,
Extract time 10s, end tenon vibrating spear 21, which is detached from after concrete, is back to former height, and first end tenon position 211 of vibrating is vibrated and finished；
Step 3: vehicle frame 1, which continues to translate forward a position of vibrating and reaches second end tenon, to vibrate position 212, according to above-mentioned steps
Two move up the end tenon vibrating spear 21 right above the not set end tenon portion position of the position of vibrating under the driving of driving mechanism I, open
It is dynamic to need the end tenon vibrating spear 21 used and shake by the vibrating method of step 2 to the vibrate concrete of position 212 of second end tenon
It smashes；It is translate forward after vibrating to lower one end tenon and is vibrated position, finished until the end tenon of 2 side short side of floorings is vibrated；
Step 4: vehicle frame 1 moves forward to middle part and vibrates 220 oscillation starting points of position, when having side tenon in 2 long side of floorings, in starting
Portion's vibrating spear group 31, the side tenon including both ends vibrate part 311, when the vibration frequency of middle part vibrating spear 31a reaches 200Hz,
It is quickly downwardly into concrete, is slowly extracted after pause 1s, time 10s is extracted, middle part vibrating spear 31a is detached from concrete
After be back to former height, which completes 1 integral forward lead of Rear frame to next middle part position of vibrating and continues to vibrate；When the position of vibrating
When there is no side tenon in 2 long side of floorings, the side tenon at 30 both ends of middle part vibrator can be vibrated into part 311 in corresponding driving machine
Structure II moves up under driving, remaining middle part vibrating spear group 31 vibrates to the corresponding position in 2 middle part of floorings；
Step 5: successively all middle parts are vibrated after position 220 vibrates according to above-mentioned steps, vehicle frame 1 moves forward to another
The end tenon of side short side vibrates position, according to above-mentioned steps two by the end tenon vibrating spear 21 right above the not set end tenon portion position of the position of vibrating
It is moved up under the driving of driving mechanism I, the end tenon vibrating spear 21 and the vibrating method pair by step 2 that starting needs to use
The vibrate concrete of position of the end tenon vibrates；It is translate forward after vibrating to lower one end tenon and is vibrated position, until by floorings 2
The end tenon of other side short side, which vibrates, to be finished；
Step 6: if having the unexpected position that do not vibrate on a position of vibrating, in vehicle in above-mentioned process of vibrating
Frame 1 is translate forward to next position of vibrating, and driving trolley 50 is moved to this along 10 length direction of door frame body and does not vibrate to position
Top, start right above the position benefit vibration stick 41, when mend vibration stick 41 vibration frequency reach 200Hz when, by its quickly to
It in lower insertion concrete, is slowly extracted after pause 1s, extracts time 10s, mended after vibration stick 41 is detached from concrete and be back to former height i.e.
It completes to mend vibration.
Claims (8)
1. a kind of Digital Arrays column concrete vibrating equipment, including vehicle frame (1), which is characterized in that the vehicle frame (1) includes door frame
Body (10) and the vehicle frame walking mechanism being mounted on door frame body (10), in the door frame body (10) in its width direction side by side
Equipped with end tenon vibrator (20), middle part vibrator (30) and vibration supplementing device (40)；
The end tenon vibrator (20) includes multiple end tenon vibrating spears along the pendency setting of door frame body (10) length direction interval
(21), the end tenon vibrating spear (21) is moved up and down by the driving of end tenon jacking system；
The middle part vibrator (30) includes multiple middle part vibrating spear groups along the pendency setting of door frame body (10) length direction interval
(31), the middle part vibrating spear group (31) of both ends of them is that side tenon vibrates partially (311), and each middle part vibrating spear group (31) includes edge
One or more middle part vibrating spears (31a) of door frame body (10) width direction arrangement, the middle part vibrating spear (31a) is by middle part liter
Drop system drive moves up and down；
The vibration supplementing device (40) includes benefit vibration stick (41) of one or more pendency setting, and benefit vibration stick (41) setting can one
On the trolley (50) mobile along door frame body (10) length direction, and mends vibration stick (41) and gone up and down by the benefit vibration being mounted on trolley (50)
System drive vibrates up and down.
2. Digital Arrays column concrete vibrating equipment according to claim 1, which is characterized in that the end tenon jacking system
Including the multiple end tenon cranes (22) being arranged side by side along door frame body (10) length direction, distinguish on each end tenon crane (22)
One or more end tenon vibrating spears (21) are installed, the end tenon crane (22) is by the driving machine that is mounted on door frame body (10)
The driving of structure I moves up and down.
3. Digital Arrays column concrete vibrating equipment according to claim 2, which is characterized in that the middle part jacking system
Including multiple multiple middle part cranes (32) being arranged side by side along door frame body (10) length direction, on each middle part crane (32)
It is separately installed with vibrating spear group in the middle part of one or more, the middle part crane (32) is by the driving that is mounted on door frame body (10)
The driving of mechanism II moves up and down, and each middle part vibrating spear group includes two middle part vibrating spears (31a).
4. Digital Arrays column concrete vibrating equipment according to claim 3, which is characterized in that the benefit vibration jacking system
It shakes crane (42) including mending, benefit vibration stick (41) is located in benefit vibration crane (42), and mends vibration crane (42) and driven by one
The driving of motivation structure III moves up and down.
5. Digital Arrays column concrete vibrating equipment according to claim 4, which is characterized in that the driving mechanism I is driven
Motivation structure II, driving mechanism III are all gear and rack teeth mechanism, including gear (61) and rack gear (62), and the gear (61) is set in
On the output shaft of one servo motor, the rack gear (62) is vertically arranged, and gear (61) and rack gear (62) are intermeshed, rack gear
(62) lower end is fixed together with various cranes.
6. Digital Arrays column concrete vibrating equipment according to claim 1 or 2, which is characterized in that the vehicle frame walking
Mechanism includes walking beam (11), and the walking beam (11) is equipped with traveling wheel (12), and the traveling wheel (12) is driven by servo motor
Turn is dynamic.
7. Digital Arrays column concrete vibrating equipment according to claim 1, which is characterized in that trolley (50) two sides
It is respectively equipped with idler wheel (51), is equipped with two tracks (52) at the top of the door frame body (10) in parallel, the idler wheel (51) is by motor
(53) driving is mobile along track (52).
8. Digital Arrays column concrete vibrating equipment according to claim 1, which is characterized in that door frame body (10) top
Portion is equipped with walking platform (13) in the two sides of width direction or in which side, and the one or both ends of each walking platform (13) are equipped with up and down
Stair (14).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821469655.3U CN209380985U (en) | 2018-09-07 | 2018-09-07 | Digital Arrays column concrete vibrating equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821469655.3U CN209380985U (en) | 2018-09-07 | 2018-09-07 | Digital Arrays column concrete vibrating equipment |
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| CN209380985U true CN209380985U (en) | 2019-09-13 |
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ID=67869654
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109129824A (en) * | 2018-09-07 | 2019-01-04 | 上海电气研砼（徐州）重工科技有限公司 | A kind of vibrating method of Digital Arrays column concrete vibrating equipment and floorings |
| CN111070378A (en) * | 2019-12-25 | 2020-04-28 | 上海市建筑科学研究院科技发展有限公司 | Movable type floating tamping vibration equipment for concrete prefabricated part |
| CN111455864A (en) * | 2020-05-18 | 2020-07-28 | 中交二航局第四工程有限公司安徽混凝土装配化构件分公司 | Construction method for transverse wet joint of prefabricated bridge deck factory |
| CN112962972A (en) * | 2021-02-09 | 2021-06-15 | 中国水利水电第十一工程局有限公司 | Intelligent vibrating rod capable of uniformly distributing points |
-
2018
- 2018-09-07 CN CN201821469655.3U patent/CN209380985U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109129824A (en) * | 2018-09-07 | 2019-01-04 | 上海电气研砼（徐州）重工科技有限公司 | A kind of vibrating method of Digital Arrays column concrete vibrating equipment and floorings |
| CN111070378A (en) * | 2019-12-25 | 2020-04-28 | 上海市建筑科学研究院科技发展有限公司 | Movable type floating tamping vibration equipment for concrete prefabricated part |
| CN111455864A (en) * | 2020-05-18 | 2020-07-28 | 中交二航局第四工程有限公司安徽混凝土装配化构件分公司 | Construction method for transverse wet joint of prefabricated bridge deck factory |
| CN112962972A (en) * | 2021-02-09 | 2021-06-15 | 中国水利水电第十一工程局有限公司 | Intelligent vibrating rod capable of uniformly distributing points |
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