CN209368508U - Indigo dyeing equipment - Google Patents
Indigo dyeing equipment Download PDFInfo
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- CN209368508U CN209368508U CN201821806171.3U CN201821806171U CN209368508U CN 209368508 U CN209368508 U CN 209368508U CN 201821806171 U CN201821806171 U CN 201821806171U CN 209368508 U CN209368508 U CN 209368508U
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- dyestuff
- dyeing
- oxidizing
- dye
- oxidation
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- 238000004043 dyeing Methods 0.000 title claims abstract description 117
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 title claims abstract description 58
- 235000000177 Indigofera tinctoria Nutrition 0.000 title claims abstract description 53
- 229940097275 indigo Drugs 0.000 title claims abstract description 53
- 239000000975 dye Substances 0.000 claims abstract description 195
- 230000003647 oxidation Effects 0.000 claims abstract description 105
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 105
- 230000001590 oxidative effect Effects 0.000 claims abstract description 83
- 229940123973 Oxygen scavenger Drugs 0.000 claims abstract description 24
- 238000006392 deoxygenation reaction Methods 0.000 claims abstract description 23
- COHYTHOBJLSHDF-BUHFOSPRSA-N indigo dye Chemical compound N\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-BUHFOSPRSA-N 0.000 claims abstract description 5
- 238000005406 washing Methods 0.000 claims description 56
- 239000011229 interlayer Substances 0.000 claims description 21
- 238000012805 post-processing Methods 0.000 claims description 20
- 238000002360 preparation method Methods 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 18
- 238000002203 pretreatment Methods 0.000 claims description 17
- 239000007800 oxidant agent Substances 0.000 claims description 15
- 238000012545 processing Methods 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 11
- 238000012856 packing Methods 0.000 claims description 11
- 238000010014 continuous dyeing Methods 0.000 claims description 10
- 238000011282 treatment Methods 0.000 claims description 10
- 239000000835 fiber Substances 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 29
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 239000010865 sewage Substances 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 229920000742 Cotton Polymers 0.000 description 23
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical group OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 18
- 241000219146 Gossypium Species 0.000 description 17
- 241000196324 Embryophyta Species 0.000 description 11
- 239000004744 fabric Substances 0.000 description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 8
- 230000008595 infiltration Effects 0.000 description 8
- 238000001764 infiltration Methods 0.000 description 8
- 239000001301 oxygen Substances 0.000 description 8
- 229910052760 oxygen Inorganic materials 0.000 description 8
- 238000009987 spinning Methods 0.000 description 8
- 239000000047 product Substances 0.000 description 4
- 238000009941 weaving Methods 0.000 description 4
- 238000009970 yarn dyeing Methods 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000004061 bleaching Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 239000005864 Sulphur Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 238000010186 staining Methods 0.000 description 2
- 239000000988 sulfur dye Substances 0.000 description 2
- 238000009965 tatting Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 1
- 240000005001 Paeonia suffruticosa Species 0.000 description 1
- 235000003889 Paeonia suffruticosa Nutrition 0.000 description 1
- 239000005708 Sodium hypochlorite Substances 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 210000004556 brain Anatomy 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229960002163 hydrogen peroxide Drugs 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000009971 piece dyeing Methods 0.000 description 1
- 238000012857 repacking Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- 229960005076 sodium hypochlorite Drugs 0.000 description 1
- 229960001922 sodium perborate Drugs 0.000 description 1
- YKLJGMBLPUQQOI-UHFFFAOYSA-M sodium;oxidooxy(oxo)borane Chemical compound [Na+].[O-]OB=O YKLJGMBLPUQQOI-UHFFFAOYSA-M 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Coloring (AREA)
Abstract
The utility model relates to a kind of indigo dyeing equipment, including contaminating oxidation unit on dyestuff, it includes contaminating oxidation unit on multiple groups dyestuff that oxidation unit is contaminated on dyestuff, it includes that device and oxidizing device are contaminated on the dyestuff set gradually that oxidation unit is contaminated on every group of dyestuff, pass through during indigo dye and dyeing and is contaminated on dye oxidation unit progress multiple tracks dyestuff on multiple groups dyestuff, is oxidizing, deaerating plant is set after the oxidizing device in preceding road, carries out oxygen scavenger deoxygenation on next step dyestuff before dye for entering after the completion of back is oxidizing.The beneficial effects of the utility model are: this dyeing installation has broken traditional cowboy's production technology, traditional air oxidation process is replaced with oxidizing, the new process of deoxyenzyme deoxygenation, keep dyeing oxidation abundant, the color indigo of bronze-colored no fastness is not generated, dyeing is bright in colour, and dyefastness is good, and it is few to generate sewage.
Description
Technical field
The utility model relates to a kind of indigo dyeing equipment.
Background technique
Indigo cowboy's dyeing is generally two kinds of equipment at present, and one is sizing-dyeing machine, and two be ball warp dyeing machine.Piece-dyeing
Machine the seventies by Changzhou Hong Wei yarn-dyed fabric mill (being now black tree peony group) produce so far, have it is at low cost, pulp is disposably completed,
There is 80% or so tatting cowboy to produce using sizing-dyeing machine at present, but sizing-dyeing machine is easy to produce left, center, right color difference.The U.S.
The introduction of the ball warp dyeing machine of Morrison company production, solves tatting cowboy's side-to-side shading, in many identical works in Changzhou nineties
Factory researches and develops cylinder device processed and produces knitted jean, currently, rope-dyeing is mostly used in knitted jean, also there is cyclic annular dyeing
Machine, the report of sizing-dyeing machine repacking production knitted jean, but measure few.
But existing denim fabric dyefastness is low, cannot cause denim fabric dyefastness with other clothes with wash
Low reason includes following several points:
1, bipseudoindoxyl dye is reduced into leuco compound and upper dye fiber under alkaline condition, then is oxidized to indigo through ventilative oxidation process
Blue, need to repeatedly dye since dyestuff dye-uptake is low can just dye dark color, reoxidize repetition so need to dye oxidation and dye again.?
During air oxidation, the dyestuff and air catalytic oxidation of upper dye fiber cause bronze-colored (it is red to be commonly called as red muscle in dyeing
Block), it is very poor that this substance is sticked to dyefastness on cotton yarn, easily flies upward in weaving process and stains equipment and air, operator
Member deeply hurts.It is difficult to wash out in knitting seam due to bronze-colored dyestuff after washing at cloth, so causing secondary dirt when laundry takes
Dye, with other clothes with washing, when washing, is easy to stain other clothes, and housewife deeply hurts thus.
2, the seventies, the requirement to jeans was the more to wash the more old, and often washing a color will more shallowly, more old more fashion.Cause
Dyefastness problem is not considered substantially when this design equipment.
3, with the changes of the times, at present to the attention of environment, the common people require jeans dyefastness higher and higher.
Denim fabric production is the production method repeatedly polluted, and sewage generation, dyed yarn per ton about 15~20 are had during yarn dyeing
Air and equipment are polluted in the discharge of ton sewage in weaving process, and workshop pollution is big, and one class of direct labor is got off and must be had a bath.
Pollution is also generated in clothing slopwork and water-washing process, enters in city's home in last jeans and same wash of other clothes also can
Pollute other clothes generation sewage can also polluted river channel, so a jeans can generate multiplicating pollution.Printing and dyeing work
Author has spent many brains unsuccessful to improve dyefastness.Specifically: using color fixing agent fixation, concentration control when due to fixation
System, which can not grasp yarn, will cause that fastness is inconsistent, and the clothes of production will cause crosspiece dyeing defect；Denim arrange when be added at
Film property color fixing agent, though fastness take a favorable turn, clothes washing also results in the different situation of clothes cuff, in addition using raising padding machine
Pressure and caustic soda is turned up, the concentration of sodium hydrosulfite is produced effects all very littles.
In traditional technology, cotton fiber cannot achieve continuous dyeing bleaching, after indigo cowboy dyeing at present is all yarn dyeing,
Yarn weaving after dyeing at denim fabric, bleach by the Chinese patent literature cotton fiber continuous dyeing of inventor herein Yang Lixin
Method and apparatus CN105155166A, which is disclosed, a kind of to be arranged cotton fiber for carcass；Then by stitching devices by upper interlayer,
Carcass and lower interlayer are stitched into one, and become the method and apparatus for the suture body that can be continuously transmitted, and realize the continuous of cotton fiber
Dyeing bleaching, refers to production efficiency significantly, reduces costs.But it is how more preferable using cotton fiber continuous dyeing method for bleaching
Ground carries out indigo cowboy's dyeing, and the cotton fiber after indigo cowboy dyeing is spun into the yarn that can be used for weaving denim fabric, according to
It is so the technical issues of this field is not yet fully solved.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of indigo dyeing equipment, improve dyefastness, reduce
The color indigo of bronze-colored no fastness.
The technical scheme adopted by the utility model to solve the technical problem is as follows: a kind of indigo dyeing equipment, including dyestuff
Upper dye oxidation unit, the oxidation unit that oxidation unit is contaminated on dyestuff is oxidizing device, after oxidizing device
Deaerating plant is set, carries out oxygen scavenger deoxygenation on next step dyestuff before dye for entering after the completion of back is oxidizing,
Remove remaining oxidant on fiber.
It further limits, it includes that oxidation unit is contaminated on multiple groups dyestuff that oxidation unit is contaminated on dyestuff, and oxidation is contaminated on every group of dyestuff
Device includes that device and oxidation unit are contaminated on the dyestuff set gradually, by contaminating oxidation on dyestuff during indigo dye and dyeing
It contaminates oxidation unit on the multiple groups dyestuff of unit to carry out contaminating oxidation step on multiple tracks dyestuff, oxidation unit is all oxidizing dress
It sets, is contaminated on every group of dyestuff in oxidation unit and contaminate on dyestuff by dye device on dyestuff respectively, pass through oxidizing dress
It is oxidizing to set progress；Alternatively, it is preceding together or a few road oxidation units be ventilative oxidation unit, subsequent oxidation unit be oxidation
Agent oxidation unit；Deaerating plant is set after oxidizing device, for entering after the completion of back is oxidizing
Oxygen scavenger deoxygenation is carried out before contaminating on next step dyestuff.
It further limits, when carrying out the indigo dyeing of staple in bulk, this equipment further includes suture body preparation facilities and dyeing
Staple in bulk is prepared into the staple in bulk suture body that can be continuously transmitted, staple in bulk suture body by post-processing unit, suture body preparation facilities
It is sequentially entered by way of continuously transmitting and contaminates oxidation unit and dyeing post-processing unit progress continuous dyeing, staple in bulk on dyestuff
Suture body includes upper interlayer, staple in bulk carcass and lower interlayer, and upper interlayer, staple in bulk carcass and lower interlayer are stitched into one.
It further limits, storage device and dyeing pre-treatment is set between suture body preparation facilities and dyeing pretreatment unit
Unit, dyeing pretreatment unit includes the multiple washing pretreating devices set gradually, and dyeing post-processing unit includes successively setting
Multiple washing after-treatment devices, drying unit, storage device and the packing apparatus of taking out stitches set, staple in bulk suture body is by continuously passing
Defeated mode sequentially enters subsequent each device and carries out continuous dyeing, and steps are as follows:
1) staple in bulk suture body is prepared in suture body preparation facilities；
2) storing is carried out in storage device；
3) it is handled before carrying out multiple tracks washing in multiple washing pretreating devices；
4) it is contaminated on dyestuff in oxidation unit and carries out contaminating oxidation step on multiple tracks dyestuff；
5) multiple tracks washing post-processing is carried out in multiple washing after-treatment devices；
6) it is dried in drying unit；
7) storing is carried out in storage device；
8) it taken out stitches, be packaged in packing apparatus of taking out stitches.
It further limits, this equipment can also be transformed by traditional sizing-dyeing machine and ball warp dyeing machine, by pulp
The ventilative oxidation unit of combination machine and ball warp dyeing machine is completely or partially changed to oxidizing device and deaerating plant, carries out
Yarn it is oxidizing, and back it is oxidizing after the completion of enter next step dyestuff on dye before carry out oxygen scavenger remove
Oxygen.
It further limits, contaminates device, oxidizing device, deaerating plant and washing on washing pretreating device, dyestuff
After-treatment device carries out washing pre-treatment, dye, oxidant oxygen on dyestuff specifically all to pad slot structure by way of padding
Change, oxygen scavenger deoxygenation and washing post-process.
It further limits, the online concentration monitor of oxidizing matched with devices and automatic feeding device keep oxidant
The concentration pH condition oxidizing with progress.
The beneficial effects of the utility model are: this dyeing installation has broken traditional cowboy's production technology, by traditional sky
Gas oxidation technology replaces with oxidizing, the new process of deoxyenzyme deoxygenation, makes dyeing oxidation sufficiently, does not generate bronze-colored
Color indigo without fastness, dyeing is bright in colour, and dyefastness is good, and it is few to generate sewage.
Meanwhile make cowboy's dyed yarn production by yarn dyeing turn to dye cotton and can continuous dyeing, to clothes require light color product
It is spinned using color, spinning process is spun using core-spun yarn or insertion to dark kind, it is made to be spun into white core dyed yarn.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawings and examples；
Fig. 1 is the suture body preparation facilities of the embodiments of the present invention 1 and the structural schematic diagram of storage device part；
Fig. 2 is the dyeing pretreatment unit of the embodiments of the present invention 1, contaminates oxidation unit and washing post-processing on dyestuff
The structural schematic diagram of device part；
Fig. 3 is that the drying unit, storage device and the structure for packing apparatus part of taking out stitches of the embodiments of the present invention 1 show
It is intended to；
In figure, 1. suture body preparation facilities, 2. storage devices, 3. wash pretreating devices, contaminate oxidation unit on 4. dyestuffs,
Contaminate device on 4-1. dyestuff, the oxidizing device of 4-2., 4-3. deaerating plant, 5. washing after-treatment devices, 6. drying units,
7-1. unwinder, 7-2. baling press.
Specific embodiment
A kind of indigo dyeing method is contaminated in oxidation step on dyestuff and is aoxidized using oxidant to the dyestuff after upper dye
Agent oxidation, and enter after the completion of back is oxidizing and carry out oxygen scavenger deoxygenation on next step dyestuff before dye, for removing
Remaining oxidant on fiber.
It carries out contaminating oxidation step on multiple tracks dyestuff during indigo dye and dyeing, contaminating on dyestuff can be complete in oxidation step
Fully or partially using oxidizing, two concrete schemes are enumerated:
On per pass dyestuff contaminate oxidation step in all successively carry out dyestuff on dye and it is oxidizing, and back aoxidize
Enter after the completion of agent oxidation and carries out oxygen scavenger deoxygenation on next step dyestuff before dye；Alternatively, contaminating oxygen together or on a few road dyestuffs preceding
Change and successively carry out dye and ventilative oxidation on dyestuff in step, is contaminated on subsequent dyestuff and successively carry out contaminating on dyestuff in oxidation step
With it is oxidizing, and back it is oxidizing after the completion of enter next step dyestuff on dye before carry out oxygen scavenger deoxygenation.
Oxidant is hydrogen peroxide, sodium perborate or sodium hypochlorite, and oxygen scavenger is deoxyenzyme.
The concentration of hydrogen peroxide need to only guarantee that dyestuff is fully oxidized, can observe by the naked eye and judge the whether abundant oxygen of dyestuff
To change, completely blue when bipseudoindoxyl dye is fully oxidized, general hydrogen peroxide concentration is that 1~4g/L can guarantee that dyestuff is fully oxidized,
And it is carried out under conditions of pH7~8 oxidizing.The concentration of deoxyenzyme is carried out according to the concentration and pick-up rate that add hydrogen peroxide
It determines, and whether is remained using hydrogen peroxide test paper test oxidant, the concentration of general deoxyenzyme is 0.5~1g/L, even if excessive
Also harmless.
It is handled before dyeing can be increased before contaminating oxidation step on multiple tracks dyestuff, dyeing pre-treatment is generally before dyeing
Infiltration processing is carried out by adding penetrant during reason；Certainly, addition penetrant, which carries out infiltration processing, to contaminate
It contaminates on material and is carried out during dye on the dyestuff of oxidation step, omit dyeing pre-treatment, alternatively, in dyeing pretreatment process and dyestuff
Infiltration processing all is carried out by adding penetrant during upper dye.In addition, dyeing pre-treatment is not limited only to permeate by addition
Auxiliary agent carries out infiltration processing, can also be other dyeing pre-treatment steps in existing indigo dyeing method.
Dye, oxidizing and oxygen scavenger deoxygenation are carried out by way of padding on dyestuff, and temperature and routine are contaminated on dyestuff
It is identical that temperature is contaminated on the dyestuff of indigo dyeing, at 50 DEG C or so, oxidizing and oxygen scavenger deoxygenation carries out at normal temperature.
Dyestuff during contaminating on dyestuff further includes sulfur dye other than bipseudoindoxyl dye, realizes bipseudoindoxyl dye and sulphur
Change the resisdye of dyestuff.
Above-mentioned indigo dyeing method is adaptable to the indigo dyeing of staple in bulk, yarn or fabric, the fiber of indigo dyeing
Type be usually cellulose fibre, cotton is most common cellulose fibre.
When carrying out the indigo dyeing of staple in bulk, staple in bulk is prepared into the staple in bulk suture body that can be continuously transmitted first,
Staple in bulk suture body includes upper interlayer, staple in bulk carcass and lower interlayer, and upper interlayer, staple in bulk carcass and lower interlayer suture are one
Body, staple in bulk suture body successively carry out each staining procedure by way of continuously transmitting, and contaminate oxidation step on multiple tracks dyestuff
Dyeing post-processing is also carried out after the completion.
Specific step is as follows:
1) staple in bulk is prepared into the staple in bulk suture body that can be continuously transmitted；
2) storing；
3) dye pre-treatment: the dyeing pre-treatment is specially to wash pre-treatment, by adding in the washing pretreatment process
Add penetrant to carry out infiltration processing to staple in bulk, alternatively, omitting the dyeing pre-treatment, the dyestuff of oxidation step is contaminated on dyestuff
Pass through addition penetrant during upper dye and carry out infiltration processing, alternatively, during being contaminated on washing pretreatment process and dyestuff
All infiltration processing is carried out by adding penetrant；
4) oxidation step is contaminated on multiple tracks dyestuff: contaminating on per pass dyestuff and successively carry out contaminating and aoxidizing on dyestuff in oxidation step
Agent oxidation, enters after the completion of back is oxidizing and carries out oxygen scavenger deoxygenation on next step dyestuff before dye, for removing fibre
Remaining oxidant in dimension；
5) washing post-processing；
6) it dries；
7) storing；
8) it takes out stitches；
9) it is packaged.
A kind of indigo dyeing equipment for the indigo dyeing method, including oxidation unit 4 is contaminated on dyestuff, oxygen is contaminated on dyestuff
Changing unit 4 includes that oxidation unit is contaminated on multiple groups dyestuff, and dye oxidation unit includes that dress is contaminated on the dyestuff set gradually on every group of dyestuff
Set and oxidation unit, on multiple groups dyestuff during indigo dye and dyeing by contaminating oxidation unit on dyestuff dye oxidation unit into
Oxidation step is contaminated on row multiple tracks dyestuff, oxidation unit is all oxidizing device, contaminates in oxidation unit and divides on every group of dyestuff
Dye device Tong Guo contaminate on dyestuff on dyestuff, carried out by oxidizing device it is oxidizing, alternatively, it is last together
Or multiple tracks oxidation unit is oxidizing device, other preceding road oxidation units can be traditional ventilative oxidation unit, preceding
Deaerating plant is set after the oxidizing device in road, for entering next step dyestuff after the completion of back is oxidizing
Oxygen scavenger deoxygenation is carried out before upper dye, removes remaining oxidant on fiber.
When carrying out the indigo dyeing of staple in bulk, after further including suture body preparation facilities 1, dyeing pretreatment unit and dyeing
Staple in bulk is prepared into the staple in bulk suture body that can be continuously transmitted, staple in bulk suture body in suture body preparation facilities 1 by processing unit
Sequentially entered by way of continuously transmitting dyeing pretreatment unit, contaminate on dyestuff oxidation unit 4 and dyeing post-processing unit into
Row continuous dyeing, staple in bulk suture body include upper interlayer, staple in bulk carcass and lower interlayer, upper interlayer, staple in bulk carcass and lower folder
Layer is stitched into one.Dyeing pretreatment unit can omit.
Suture body preparation facilities 1 and dyeing pretreatment unit between be arranged storage device 2, dyeing pretreatment unit include according to
Multiple washing pretreating devices 3 of secondary setting, dyeing post-processing unit include the multiple washing after-treatment devices 5 set gradually,
Drying unit 6, storage device 2 and packing apparatus of taking out stitches, staple in bulk suture body are sequentially entered subsequent by way of continuously transmitting
Each device carries out continuous dyeing, and steps are as follows:
1) staple in bulk suture body is prepared in suture body preparation facilities 1；
2) storing is carried out in storage device 2；
3) it is handled before carrying out multiple tracks washing in multiple washing pretreating devices 3；
4) it is contaminated on dyestuff in oxidation unit 4 and carries out contaminating oxidation step on multiple tracks dyestuff；
5) multiple tracks washing post-processing is carried out in multiple washing after-treatment devices 5；
6) it is dried in drying unit 6；
7) storing is carried out in storage device 2；
8) it taken out stitches, be packaged in packing apparatus of taking out stitches.
After contaminating device 4-1, oxidizing device 4-2, deaerating plant 4-3 and washing on washing pretreating device 3, dyestuff
Processing unit 5 is specific all to pad slot structure, carried out by way of padding washing pre-treatment, dye on dyestuff, it is oxidizing,
Oxygen scavenger deoxygenation and washing post-processing.
The mating online concentration monitor of oxidizing device 4-2 and automatic feeding device, keep oxidant concentration and into
The oxidizing pH condition of row.
A kind of production method of high color fastness cowboy dyed yarn, staple in bulk are set by above-mentioned indigo dyeing method or indigo dyeing
Standby production obtains indigo staple in bulk, and indigo staple in bulk and white staple in bulk produce to obtain the cowboy with white core using spinning process
Dyed yarn, spinning process are specially that spinning process is spun in core-spun yarn technique or insertion；Alternatively, being mixed into white in indigo staple in bulk
Staple in bulk carries out color spinning, and color is spun into colour-spun yarns.
Embodiment 1, by taking bulk cotton fibres as an example:
Staple in bulk is prepared into the staple in bulk suture body that can be continuously transmitted, staple in bulk seam by a kind of indigo dyeing method first
Zoarium includes upper interlayer, staple in bulk carcass and lower interlayer, and upper interlayer, staple in bulk carcass and lower interlayer are stitched into one, staple in bulk
Suture body successively carries out following steps by way of continuously transmitting:
1) staple in bulk is prepared into the staple in bulk suture body that can be continuously transmitted；
2) storing；
3) multiple tracks washes pre-treatment, adds penetrant in washing pre-treatment step, improves dye-uptake；
4) oxidation step is contaminated on multiple tracks dyestuff: contaminating on per pass dyestuff and successively carry out contaminating on dyestuff in oxidation step, aoxidize
Agent oxidation and oxygen scavenger deoxygenation, oxidant are hydrogen peroxide, and oxygen scavenger is deoxyenzyme, and hydrogen peroxide concentration is 1~4g/L, and in pH7
Carry out oxidizing under conditions of~8, deoxygenation enzyme concentration is 0.5~1g/L, and dye, oxidizing and oxygen scavenger remove on dyestuff
Oxygen is carried out by way of padding, and contaminates that contaminate temperature on the dyestuff of temperature and conventional indigo dyeing identical on dyestuff, at 50 DEG C or so,
Oxidizing and oxygen scavenger deoxygenation carries out at normal temperature；
5) multiple tracks washing post-processing passes through addition color fixing agent in washing post-processing, softening agent carries out fixation, at softness
Reason；
6) it dries；
7) storing；
8) it takes out stitches；
9) it is packaged.
As shown in Figure 1,2 and 3, a kind of indigo dyeing equipment for the indigo dyeing method, including the seam set gradually
Fit preparation facilities 1, storage device 2, multiple washing pretreating devices 3, contaminate oxidation unit 4 on dyestuff, multiple washings post-process
Device 5, drying unit 6, storage device 2 and packing apparatus of taking out stitches, dye oxidation unit 4 includes that oxidation is contaminated on multiple groups dyestuff on dyestuff
Device, dye oxidation unit includes contaminating device 4-1, oxidizing device 4-2 on the dyestuff set gradually and removing on every group of dyestuff
Staple in bulk is prepared into the staple in bulk suture body that can be continuously transmitted, staple in bulk seam by oxygen device 4-3 in suture body preparation facilities 1
Zoarium sequentially enters subsequent each device by way of continuously transmitting and carries out continuous dyeing, and steps are as follows:
1) staple in bulk suture body is prepared in suture body preparation facilities 1；
2) storing is carried out in storage device 2；
3) it is handled before carrying out multiple tracks washing in multiple washing pretreating devices 3, as shown in Fig. 2, there is 3 washing pre-treatments
Device 3；
4) it is contaminated on dyestuff in oxidation unit 4 and carries out contaminating oxidation step on multiple tracks dyestuff, as shown in Fig. 2, there is 10 groups of dyestuffs
Upper dye oxidation unit carries out contaminating oxidation step on 10 dyestuffs；
5) multiple tracks washing post-processing is carried out in multiple washing after-treatment devices 5, as shown in Fig. 2, there are 3 washing post-processings
Device 5；
6) it is dried in drying unit 6；
7) storing is carried out in storage device 2；
8) taken out stitches, be packaged in packing apparatus of taking out stitches, packing apparatus of taking out stitches include the unwinder 7-1 that sets gradually and
Baling press 7-2.
After contaminating device 4-1, oxidizing device 4-2, deaerating plant 4-3 and washing on washing pretreating device 3, dyestuff
Processing unit 5 is specific all to pad slot structure, and the padding machine including groove body and with groove body cooperation is washed by way of padding
Dye, oxidizing, oxygen scavenger deoxygenation and washing post-processing in pre-treatment, dyestuff.
The mating online concentration monitor of oxidizing device 4-2 and automatic feeding device, online concentration monitoring device include
The online concentration monitor of hydrogen peroxide and pH on-line computing model, automatic feeding device include hydrogen peroxide automatic feeding device and acid solution from
Dynamic feeding device keeps the concentration of oxidant and carries out oxidizing pH condition.
A kind of production method of high color fastness cowboy dyed yarn, white cotton through this embodiment 1 indigo dyeing method or indigo
Dyeing installation produces to obtain indigo color cotton, and indigo color cotton and white cotton use spinning process to produce to obtain cowboy's color with white core
Yarn, spinning process are specially that spinning process is spun in core-spun yarn technique or insertion.It is obtained by the production method of cowboy's dyed yarn
To cowboy's dyed yarn jeans washing style and the sphere diameter that are made into dye, sizing-dyeing machine yarn dyeing it is identical.
Alternatively, to produce to obtain indigo color cotton mixed for 1 indigo dyeing method or indigo dyeing equipment through this embodiment for white cotton
Enter 50~80% white cottons progress colors and be spun into light garment material, mainly there is the ramuscule fabric of single jersey one kind.
The advantages of colouring method and equipment of the present embodiment 1, is:
1, yield is high, and day 20 tons of cotton of dye (also can be improved after equipment maturation) can spin 40 tons or more cowboy's dyed yarns, be 36 beams
6 times or so of sphere diameter overflow dyeing machine yield；
2, overall cost is low, 4600 yuan of color cotton cost per ton or so, is spun into 2300 yuan/ton of dyed yarn poststaining cost, substantially
Degree reduces dyeing cost；
3, environmental pollution is reduced, when A, home laundry can wash with wash without staining with other clothes；B, workshop
Pollution is reduced, and dyestuff declines to a great extent in the workshop degree of flying upward；
4, product quality increases substantially, the washable cowboy at various styles of the fabric being made into, while production management letter
Single, finished product can be improved 2~3% without item flower, left-right and front-back color difference, knitted jean row yielding；
5, sewage generates few, and cowboy's dyed yarn per ton only needs to generate 2 tons of sewage after spun yarn, while not will cause family twice
Pollution, makes jeans industry become low pollution industry from high pollution industry.
Compared with rope-dyeing, overall cost comparison is specific as follows:
Rope-dyeing production cost is on 5800 yuan/ton or so (not including that machinery tears old administration fee open) day dyed yarns, 7 tons of left sides
It is right；
The cotton indigo dyeing equipment production cost of the present embodiment 1 is not necessarily to ball warp lease making cylinder work at 4600 yuan/ton or so
Skill, one ton of cotton can spin 2 tons or more dyed yarns, so only 2300 yuan/ton of production cost.
Equipment investment analysis: 10,000,000 yuan of the cotton indigo dyeing equipment of a 20 ton per day the present embodiment 1 can spin 40
Ton/day, by 5800 yuan/ton of rope-dyeing, 2300 yuan/ton of calculating of existing dye cotton, dyed yarn per ton saves 3500 yuan/ton, daily output
40 tons of dyed yarns, ten thousand yuan of 3500*40=14.Improve product quality not counting, with rope-dyeing comparison can save 140,000 yuan, three daily
The moon is less than i.e. recoverable equipment investment.
Embodiment 1 is one of embodiment of the utility model, and under the invention thinking of the utility model, there is also it
His embodiment, belongs to the protection scope of the utility model.
Embodiment 2:
The utility model can also implement the utility model by the way that traditional sizing-dyeing machine and ball warp dyeing machine is transformed
Technical solution, the ventilative oxidation unit of sizing-dyeing machine and ball warp dyeing machine is all transformed into oxidizing device and is removed
Oxygen device carries out dye, oxidizing and oxygen scavenger deoxygenation on the dyestuff of yarn.Existing equipment can be made to produce dyeing jail in this way
Spend high indigo dyed yarn.
Alternatively, by the ventilative oxidation unit part of sizing-dyeing machine and ball warp dyeing machine be changed to oxidizing device and
Deaerating plant, preceding dye oxidation unit together or on the dyestuff in a few roads still include dye device 4-1 and thoroughly on the dyestuff that sets gradually
Wind oxidation unit, dye oxidation unit includes that device 4-1, oxidizing device are contaminated on the dyestuff set gradually on subsequent dyestuff
4-2 and deaerating plant 4-3 successively carries out dye and ventilative oxidation on dyestuff in preceding contaminate together or on a few road dyestuffs in oxidation step,
It is contaminated on subsequent dyestuff and successively carries out on dyestuff dye and oxidizing and oxidizing complete in back in oxidation step
Enter progress oxygen scavenger deoxygenation before dye on next step dyestuff at rear.
Embodiment 3:
Compare with embodiment 1, difference is: dye oxidation unit omits deaerating plant 4-3 on last every group of dyestuff of group, according to
Oxidant is removed by subsequent washing after-treatment device 5.
Embodiment 4:
Compare with embodiment 1, difference is: suture body preparation facilities 1 is individual equipment, is separated with indigo dyeing equipment
Setting, suture body preparation is oxidized to continuous production mode with dye on dyestuff in embodiment 1, and the embodiment 4 is discontinuous life
Production mode, while the packing of taking out stitches after subsequent drying is also not excluded for and contaminates oxidation process on dyestuff to be Discontinuous manufacture mode.
Embodiment 5:
Compare with embodiment 1, difference is: dyestuff during contaminating on dyestuff further includes sulphur other than bipseudoindoxyl dye
Change dyestuff, realizes the resisdye of bipseudoindoxyl dye and sulfur dye.
Embodiment 6:
It is compared with embodiment 1, difference is: omitting and wash the dyeing pretreatment unit that pretreating device 3 is constituted by 3,
Infiltration processing is carried out by adding penetrant during contaminating dye on the dyestuff of oxidation step on dyestuff.
Claims (7)
1. a kind of indigo dyeing equipment contaminates the oxidation dress of oxidation unit it is characterized in that: including contaminating oxidation unit on dyestuff on dyestuff
It is set to oxidizing device, deaerating plant is set after oxidizing device, for oxidizing complete in back
Enter progress oxygen scavenger deoxygenation before dye on next step dyestuff at rear, removes remaining oxidant on fiber.
2. indigo dyeing equipment according to claim 1, it is characterized in that: contaminating oxidation unit on the dyestuff includes multiple groups
Oxidation unit is contaminated on dyestuff, dye oxidation unit includes that device and oxidation unit are contaminated on the dyestuff set gradually on every group of dyestuff,
Pass through dye oxidation unit on the multiple groups dyestuff for contaminating oxidation unit on dyestuff during indigo dye and dyeing contaminate on multiple tracks dyestuff
Oxidation step,
Oxidation unit is all oxidizing device, contaminated on every group of dyestuff in oxidation unit respectively by dye device on dyestuff into
It contaminates, is carried out by oxidizing device oxidizing on row dyestuff；
Alternatively, it is preceding together or a few road oxidation units be ventilative oxidation unit, subsequent oxidation unit be oxidizing device.
3. indigo dyeing equipment according to claim 2, it is characterized in that: also being wrapped when carrying out the indigo dyeing of staple in bulk
Suture body preparation facilities and dyeing post-processing unit are included, staple in bulk is prepared into the scattered fibre that can be continuously transmitted by suture body preparation facilities
Suture body is tieed up, it is single that staple in bulk suture body sequentially enters dye oxidation unit and dyeing post-processing on dyestuff by way of continuously transmitting
Member carries out continuous dyeing,
Staple in bulk suture body includes upper interlayer, staple in bulk carcass and lower interlayer, and upper interlayer, staple in bulk carcass and lower interlayer suture are
One.
4. indigo dyeing equipment according to claim 3, it is characterized in that: place before the suture body preparation facilities and dyeing
Storage device is set between reason unit, and dyeing pretreatment unit includes the multiple washing pretreating devices set gradually, after dyeing
Processing unit includes multiple washing after-treatment devices, drying unit, storage device and the packing apparatus of taking out stitches set gradually,
Storage device is for carrying out storing；
Multiple washing pretreating devices are for carrying out multiple tracks washing pre-treatment；
Multiple washing pretreating devices are for carrying out multiple tracks washing post-processing；
Drying unit is for being dried；
Packing apparatus of taking out stitches is for being taken out stitches, being packaged.
5. indigo dyeing equipment according to claim 1 or 2, it is characterized in that: being contaminated by traditional sizing-dyeing machine and ball warp
Color machine is transformed, and the ventilative oxidation unit of sizing-dyeing machine and ball warp dyeing machine is completely or partially changed to oxidizing
Device and deaerating plant carry out the oxidizing of yarn, and enter next step dyestuff after the completion of back is oxidizing
Oxygen scavenger deoxygenation is carried out before upper dye.
6. indigo dyeing equipment according to claim 4, it is characterized in that: being contaminated on the washing pretreating device, dyestuff
Device, oxidizing device, deaerating plant and washing after-treatment device are to pad slot structure, and water is carried out by way of padding
Wash pre-treatment, dye, oxidizing, oxygen scavenger deoxygenation and washing post-processing on dyestuff.
7. indigo dyeing equipment according to claim 1 or 2 or 3 or 4, it is characterized in that: the oxidizing device is matched
Online concentration monitor and automatic feeding device are covered, for keeping the concentration of oxidant and carrying out oxidizing pH condition.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821709486 | 2018-10-20 | ||
| CN2018217094866 | 2018-10-20 |
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|---|---|
| CN209368508U true CN209368508U (en) | 2019-09-10 |
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ID=67836018
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821806171.3U Withdrawn - After Issue CN209368508U (en) | 2018-10-20 | 2018-11-02 | Indigo dyeing equipment |
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| CN (1) | CN209368508U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109457506A (en) * | 2018-10-20 | 2019-03-12 | 杨立新 | The production method of indigo dyeing method and apparatus and high color fastness cowboy's dyed yarn |
| CN115216977A (en) * | 2022-08-29 | 2022-10-21 | 浙江美欣达纺织印染科技有限公司 | Oxidation method for dyeing by vat dye |
-
2018
- 2018-11-02 CN CN201821806171.3U patent/CN209368508U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109457506A (en) * | 2018-10-20 | 2019-03-12 | 杨立新 | The production method of indigo dyeing method and apparatus and high color fastness cowboy's dyed yarn |
| CN109457506B (en) * | 2018-10-20 | 2024-06-18 | 杨立新 | Indigo dyeing method and device and production method of high-color-fastness jean yarn |
| CN115216977A (en) * | 2022-08-29 | 2022-10-21 | 浙江美欣达纺织印染科技有限公司 | Oxidation method for dyeing by vat dye |
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