Refractory brick production equipment
Technical field
The utility model belongs to refractory brick production field more particularly to a kind of refractory brick production equipment.
Background technique
Refractory brick abbreviation firebrick, the refractory material being fired into refractory clay or other refractory raw materials are faint yellow or with brown
Color is mainly used for building smelting furnace, can higher temperature resistant.Refractory brick needs to carry out raw material according to its purposes when being produced
Ingredient, and be mixed, then formed again.Refractory brick is at the time of molding, it usually needs presses raw materials into spy by press
Shape shape, in order to carry out follow-up sintering molding.However, needing people when being at present put into mixed raw material in compacting tool set
Work is more time-consuming by feeding in die cavity of the raw material by being sent into press after accurate weighing, and to there is safety hidden by staff
Suffer from.It after pressing raw materials into adobe, needs to detect the size of adobe, and stacking is carried out in order to transport to adobe, and
Artificial detection and stacking are used at present, and detection efficiency is lower, and stacking labor intensity of workers is larger.
Utility model content
The utility model is to provide a kind of saving human cost in order to overcome above-mentioned deficiency in the prior art, improve
The refractory brick production equipment of production efficiency.
To achieve the goals above, the utility model uses following technical scheme:
A kind of refractory brick production equipment, including the distribution device, press and detection device being sequentially arranged, the distribution device
Including rack, raw material cabin and weighing auger, the rack, which is equipped with, is delivered to weighing auger from the feed opening of raw material cabin for raw material
The conveyer belt of feed inlet, the weighing auger is interior to be equipped with auger weighing sensor, and the rack is in weighing auger discharging mouth
Lower section is equipped with weigh hopper, and the weigh hopper is equipped with hopper weighing sensor, and the rack is equipped under weigh hopper
Side receives raw material and is moved horizontally to the cloth bucket of press, and the detection device includes rack and matches in bench top sliding
The clamping slide unit of conjunction, the rack are equipped with the carrier chain of conveying refractory brick, and the clamping slide unit is equipped with resistance to from press clamping
Firebrick to carrier chain feed end brick-clamping mechanism, the rack the top of carrier chain be equipped with detection sensor, the rack
Side is equipped with the manipulator for taking out refractory brick from carrier chain discharge end.
Raw material is stored in raw material cabin, is entered on conveyer belt by the feed opening of raw material cabin, is delivered to title by conveyer belt
Weight auger, the auger weighing sensor weighed in auger weighs the raw material of conveying, and being delivered to quantitative raw material
In weigh hopper, the hopper weighing sensor in weigh hopper detects raw material weight again, to guarantee each fire resisting
Brick raw material weight is consistent.Raw material after weighing detection, is fallen into cloth bucket by weigh hopper, and cloth bucket moves horizontally,
Feeding can will be realized in the mold of feedstock transportation to press, to save human cost, avoid the unstability of artificial feeding, mention
High efficiency.Refractory brick can be detected during transportation, and detection is clamped after completing by manipulator, be greatly improved
Detection efficiency, while reducing worker and working, save production cost.
Preferably, the weighing auger includes horizontally disposed auger channel and the big strand in auger channel
Dragon, the lower part in the auger channel are equipped with feed supplement channel, are equipped with the small auger being arranged in parallel with big auger in the feed supplement channel,
The discharge port in the feed supplement channel is connected to the discharge port in auger channel.Conveying speed of the big auger weighed in auger for raw material
Degree is very fast, convenient for raw material to be rapidly introduced into weigh hopper.When the raw material weight in weigh hopper is close to predeterminated target, adopt
With small auger transferring raw material, to realize the accurate control for raw material weight.
Preferably, the rack is equipped with horizontally disposed transfer passage, the conveyer belt is located in transfer passage
Inside, it is described weighing auger feed inlet be equipped with auger feed bin, the transfer passage below the discharge end of conveyer belt be equipped with to
The discharge baffle of auger feed bin internal stretch.In this way, raw material enters inside transfer passage when falling from raw material cabin, and by defeated
The auger feed bin for sending band to be moved to weighing auger inside transfer passage avoids raw material from leaking out and cause wastage of material, and effectively
Prevent fugitive dust from generating.
Preferably, further including the weighing bottom plate of positioning weighing hopper, damping is equipped between the rack and weighing bottom plate
Device, the weighing bottom plate are equipped with the positioning seat of stationary hopper weighing sensor.When can be relieved raw material blanking by damper
Impact to weigh hopper improves the service life of weigh hopper.
Preferably, the rack is equipped with the cloth slide unit moved horizontally, the cloth bucket setting below weigh hopper
On cloth slide unit, cloth slide unit bottom be equipped with rack gear, the rack be equipped with slide unit motor, the slide unit motor it is defeated
Shaft is equipped with the gear cooperated with rack gear, is equipped in the cloth slide unit and moves horizontally direction parallel arrangement with cloth slide unit
Guide rail, the cloth bucket are slidably arranged on guide rail, and the cloth slide unit is equipped with the chain connecting with cloth bucket and leads to
Cross the cloth bucket translation motor of chain-driving cloth bucket translation.Cloth slide unit can be mobile in weigh hopper lower horizontal, under raw material
When material, cloth slide unit drives cloth bucket to be moved to immediately below weigh hopper, falls in cloth bucket convenient for the raw material of weigh hopper.
The rack gear on gear and cloth slide unit on slide unit motor output shaft, which cooperates, to be driven, and cloth slide unit moves horizontally cloth bucket is mobile
It to the top of press die, is dropped into press die convenient for the raw material in cloth bucket, to improve feeding and loading efficiency.
Preferably, the outer end of the cloth slide unit is equipped with fetching brick machine structure, fetching brick machine structure includes and cloth slide unit translation side
To two parallel brackets, the bracket is equipped with and takes brick cylinder, and the piston rod for taking brick cylinder is stretched between two brackets
Out, the piston rod end for taking brick cylinder is equipped with grip block.The outer end of cloth slide unit is arranged in fetching brick machine structure, when raw material is from title
While heavy burder bucket is fallen into cloth bucket, the starting of brick cylinder is taken inwardly to eject piston rod, grip block, which acts on, have been suppressed
Adobe, as cloth slide unit is mobile, fetching brick machine structure clamps adobe far from mold, the blanking of adobe is realized, to improve loading and unloading
Efficiency.
Preferably, the brick-clamping mechanism includes the brick folding fixed plate of two parallel arrangements, brick folding fixed plate and clamping are slided
One end of platform is fixedly connected, and the brick folding fixed plate is equipped with brick folding cylinder, and the piston rod of the brick folding cylinder is solid towards brick folding
Between fixed board, the end of brick folding cylinder piston rod is equipped with buffering grip block.When the piston rod of brick folding cylinder stretches out, grip block is buffered
Close to refractory brick until with the side of refractory brick contact clampings, by clamp slide unit movement the refractory brick of outside can be clamped to
In rack, realizes the transfer of refractory brick, eliminate manual operation.
Preferably, the rack is equipped with buffer lift platform in the feed end of carrier chain, the buffer lift platform includes not
Higher than the buffering upper plate of carrier chain and the buffering lower plate being fixedly connected with buffering lower plate, the buffering lower plate when bearing refractory brick
It is equipped with bounce cylinder, the rack is equipped with buffering fixed plate in the lower section of carrier chain, the piston rod of the bounce cylinder and slow
Rush fixed plate connection.In this way, the buffering upper plate of refractory brick bottom spare time fish buffer lift platform connects when refractory brick is fallen on carrier chain
Touching reduces the mutual impact between refractory brick and carrier chain, advantageously ensures that refractory brick by bounce cylinder shock absorbing effect
Quality and carrier chain working life.
Preferably, the rack is equipped with detection support in the top of carrier chain, the detection support goes out close to carrier chain
Expect that the side at end is equipped with detector fixed plate, the detection sensor is fixed in detector fixed plate, the detection support
It is equipped with hairbrush fixed plate in the side close to carrier chain feed end, the lower surface of the hairbrush fixed plate is equipped with hairbrush.In this way, resistance to
Firebrick first passes through hairbrush before being detected, and hairbrush removes refractory brick surface residual powder, guarantees that measurement is accurate.
Preferably, the rack carrier chain discharge end be equipped with stamping mechanism, stamping mechanism include affix one's seal cylinder and
Seal, towards refractory brick end face, affix one's seal is connected with seal and leads the piston rod of the cylinder of affixing one's seal between cylinder piston rod and seal
To block, the rack is equipped with the leading truck being slidably matched with seal guide pad, and the leading truck is connect with gantry rotation, rack
It is equipped with print cartridge in the lower section of leading truck, rack is equipped with the rotary cylinder for driving leading truck rotation in the side for cylinder of affixing one's seal.When resistance to
When firebrick is delivered to carrier chain discharge end, cylinder piston rod of affixing one's seal stretches out, and pushes the end face of seal pressing refractory brick, completes to affix one's seal
Operation.After impressing once or several times, rotary cylinder can drive leading truck to rotate, and make seal towards print cartridge, cylinder of affixing one's seal at this time
Seal is pushed to enter print cartridge supplement stamp-pad ink.
The beneficial effects of the utility model are: (1) realizes the detection of raw material accurate weighing, guarantee raw material weight consistency, protects
Demonstrate,prove refractory brick product quality;(2) it realizes automatic distributing, reduces worker's labour, improve production efficiency;(3) real during transportation
The now detection of height improves detection efficiency;(4) by manipulator realize refractory brick clamping and stacking, save manpower, reduce at
This.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the utility model;
Fig. 2 is the structural schematic diagram of the distribution device of the utility model;
Fig. 3 is the diagrammatic cross-section at the weighing auger of the utility model;
Fig. 4 is the structural schematic diagram of the detection device of the utility model;
Fig. 5 is that detection device removes the structural schematic diagram after clamping slide unit;
Fig. 6 is the structural schematic diagram of the stamping mechanism of this counterweight.
In figure: rack 1, weigh hopper 2, rotational valve plate 201, the first weigh hopper 2a, the second weigh hopper 2b, bottom of weighing
Plate 2c, auger 3 of weighing, big auger 3a, feed supplement channel 3b, small auger 3c, auger channel 3d, conveyer belt 4, first conveyer belt 4a,
Second conveyer belt 4b, raw material cabin 5, feed opening 51, the first feed opening 51a, the second feed opening 51b, press 6 clamp slide unit 7, inspection
Survey bracket 8, detection sensor 8a, detector fixed plate 8b, hairbrush 8c, hairbrush fixed plate 8d, manipulator 9, refractory brick 10, rack
11, sliding rail 11a, unqualified storage barrel 12 of weighing, cloth bucket 13, rotating plate 13a, cloth bucket idler wheel 13b, slide unit motor 14, cloth
Slide unit 15, fetching brick machine structure 16 take brick cylinder 16a, grip block 16b, bracket 16c, guide rail 17, chain 18, hopper weighing sensor
19, transfer passage 20, damper 21, slide unit idler wheel 22, carrier chain 23, brick-clamping mechanism 24 buffers grip block 24a, and brick folding fixes
Plate 24b, brick folding cylinder 24c, stamping mechanism 25, seal 25a, seal guide pad 25b, leading truck 25c, affix one's seal cylinder 25d, print cartridge
25e, rotary cylinder 25f, guide rod 26 buffer fixed plate 27, and guide sleeve 28 buffers lower plate 29, and bounce cylinder 30 buffers upper plate 31.
Specific embodiment
The utility model is further described with reference to the accompanying drawings and detailed description.
In embodiment as shown in Figure 1, a kind of refractory brick production equipment, including distribution device, 6 and of press being sequentially arranged
Detection device.Distribution device is as shown in Figure 2 and Figure 3, including rack 1, raw material cabin 5, conveyer belt 4, weighing auger 3 and weigh hopper
2.Raw material cabin is fixed on the top of rack, and the bottom of raw material cabin is set there are two feed opening 51, i.e. under the first feed opening 51a and second
Material mouth 51b.Two conveyer belts are respectively first conveyer belt 4a and the second conveyer belt 4b, and it is defeated that the lower section of the first feed opening is equipped with first
Band is sent, the lower section of the second feed opening is equipped with the second conveyer belt.Two weighing augers are respectively the first weighing auger and the second weighing
Auger, the lower section of first conveyer belt are equipped with the first weighing auger, and the lower section of the second conveyer belt is equipped with the second weighing auger.Two titles
Heavy burder bucket is respectively the first weigh hopper 2a and the second weigh hopper 2b, and the lower section of the first weighing auger is equipped with the first weighing material
The lower section of bucket, the second weighing auger is equipped with the second weigh hopper.
Rack is equipped with horizontally disposed transfer passage 20, and conveyer belt is located in inside transfer passage, used for conveyer belt in upper
Raw material is delivered to weighing auger feed inlet from the feed opening of raw material cabin.The feed inlet of weighing auger is equipped with auger feed bin, conveying
Channel is equipped with the discharge baffle to auger feed bin internal stretch below the discharge end of conveyer belt.Auger of weighing includes horizontally disposed
Auger channel 3d and the big auger 3a in auger channel, big auger pass through be located at auger channel outside big auger electricity
Machine driving.The lower part in auger channel is equipped with feed supplement channel 3b, and feed supplement channel is connected to auger channel, in feed supplement channel equipped with it is big
Auger parallel arrangement small auger 3c, small auger by be located at feed supplement channel outside small auger motor driven, feed supplement channel
Discharge port is connected to the discharge port in auger channel.In addition, being equipped with auger weighing sensor in weighing auger, twisted for measuring weighing
The raw material weight that dragon conveys to weigh hopper.
On the rack by weighing bottom plate 2c positioning, the discharge outlet of weigh hopper is equipped with symmetrical rotation valve to weigh hopper
Plate 201, rotational valve plate is by valve plate cylinder or motor driven, by the discharging of weigh hopper when the rotational valve plate of two sides inwardly rotates
Mouth is closed, and opens the discharge port of weigh hopper when the rotational valve plate of two sides is turned out.It is equipped between rack and weighing bottom plate
Damper 21, weigh hopper are equipped with hopper weighing sensor 19, and weighing bottom plate is equipped with determining for stationary hopper weighing sensor
Position seat, hopper weighing sensor can measure the raw material weight in weigh hopper.
Rack is equipped with the cloth slide unit 15 moved horizontally below weigh hopper, and rack is set respectively in the two sides of cloth slide unit
Have slide unit idler wheel 22, the axial direction of slide unit idler wheel is horizontally disposed, the side of cloth slide unit be equipped with horizontally disposed slide unit upper rail and
Slide unit lower guideway, slide unit upper rail and slide unit lower guideway are all made of equal leg angle and are made, slide unit upper rail and slide unit lower guideway
Corner is positioned opposite.The middle part of slide unit idler wheel is equipped with the slide unit roller groove coaxially arranged with slide unit idler wheel, slide unit upper rail
Corner and the cooperation with slide unit idler wheel respectively of the corner of slide unit lower guideway.Cloth slide unit bottom is equipped with rack gear, and rack, which is equipped with, to be slided
Platform motor 14, the output shaft of slide unit motor are equipped with the gear cooperated with rack gear.
The guide rail 17 that direction parallel arrangement is moved horizontally with cloth slide unit is equipped in cloth slide unit, guide rail uses equal leg angle
It is made, the corner of equal leg angle is towards cloth bucket 13.The side of cloth bucket is equipped with cloth bucket idler wheel 13b, the axis of cloth bucket idler wheel
To vertical arrangement, the middle part of cloth bucket idler wheel is equipped with the slide unit roller groove coaxially arranged with slide unit idler wheel, the angle of equal leg angle
Portion and slide unit roller groove cooperate, so that cloth bucket is slidably arranged on guide rail.Cloth slide unit is equipped with and connect with cloth bucket
Chain 18 and the cloth bucket translation motor translated by chain-driving cloth bucket.The discharge outlet of cloth bucket bottom is equipped with symmetrical
The rotating plate 13a of arrangement closes the discharge port of cloth bucket when the rotating plate of two sides inwardly rotates, will when the rotating plate of two sides is turned out
The discharge port of cloth bucket is opened.Rack is equipped with unqualified storage barrel 12 of weighing in the lower section of cloth bucket, does not conform to for recycling weighing
The raw material of lattice.
The outer end of cloth slide unit is equipped with fetching brick machine structure 16, and fetching brick machine structure includes parallel with cloth slide unit translation direction two
Bracket 16c, bracket are equipped with and take brick cylinder 16a, take the piston rod of brick cylinder to stretch out between two brackets, take the work of brick cylinder
Stopper rod end is equipped with grip block 16b.
Detection device is as shown in figure 4, including rack 11 and the clamping slide unit 7 being slidably matched in bench top, on rack
Carrier chain 23 equipped with conveying refractory brick 10, the side of rack are equipped with the manipulator 9 for taking out refractory brick from carrier chain discharge end,
Settable sucker or clamping jaw are to position and pick and place refractory brick on manipulator.Rack is equipped with parallel sliding rail 11a, and sliding rail is horizontal
In I-shaped, sliding rail side is equipped with locating slot in section, is equipped with sliding block below clamping slide unit and is slidably matched with sliding rail, while sliding rail can
Anti- limited slip block is limited to sliding block and sliding rail is detached from.Clamp the brick-clamping mechanism that slide unit is equipped with clamping refractory brick to carrier chain feed end
24, brick-clamping mechanism includes the brick folding fixed plate 24b of two parallel arrangements, the fixed company in one end of brick folding fixed plate and clamping slide unit
It connects, brick folding fixed plate is equipped with brick folding cylinder 24c, and for the piston rod of brick folding cylinder towards between brick folding fixed plate, brick folding cylinder is living
The end of stopper rod is equipped with buffering grip block 24a.
Rack is equipped with buffer lift platform in the feed end of carrier chain, as shown in figure 5, buffer lift platform includes not bearing fire resisting
Higher than the buffering upper plate 31 of carrier chain and the buffering lower plate being fixedly connected with buffering lower plate 29 when brick, buffering lower plate is equipped with slow
Qi of chong channel ascending adversely cylinder 30, rack are equipped with buffering fixed plate 27 in the lower section of carrier chain, and the piston rod of bounce cylinder is connect with buffering fixed plate.
Buffering upper plate gentle sweep away is connected with several guide rods 26 between plate, the piston rod parallel arrangement of guide rod and bounce cylinder, and buffering is solid
Fixed board is equipped with the guide sleeve 28 being slidably matched with guide rod.
Rack is equipped with detection support 8 in the top of carrier chain, and detection support is equipped with inspection close to the side of carrier chain discharge end
Device fixed plate 8b is surveyed, detection sensor 8a is fixed in detector fixed plate, and detection sensor is towards carrier chain.Detection support exists
It is equipped with hairbrush fixed plate 8d close to the side of carrier chain feed end, the lower surface of the hairbrush fixed plate is equipped with hairbrush 8c.
As shown in fig. 6, rack carrier chain discharge end be equipped with stamping mechanism, stamping mechanism include affix one's seal cylinder 25d and
Seal 25a, the piston rod for cylinder of affixing one's seal affix one's seal towards refractory brick end face and are connected with seal guiding between cylinder piston rod and seal
Block 25b, rack are equipped with the leading truck 25c being slidably matched with seal guide pad.Leading truck is connect with gantry rotation, and rack is being led
It is equipped with print cartridge 25e to the lower section of frame, rack is equipped with the rotary cylinder 25f for driving leading truck rotation in the side for cylinder of affixing one's seal.
In actual moving process, raw material falls to the first conveying by the first feed opening and the second feed opening of raw material cabin
On band and the second conveyer belt, the first weighing auger and the second weighing auger are delivered to by first conveyer belt and the second conveyer belt, claimed
Weight auger in auger weighing sensor the raw material of conveying is weighed, when in auger feed bin be lower than lower weight limit setting value
When, the conveyer belt being positioned above starts to be fed, and stops feed when reaching upper limit weight value, auger of weighing when conveyer belt feed
Interior big auger and small auger are in halted state.Weighing auger starts first to measure total weight in auger feed bin when weighing, with
Big auger operating by feedstock transportation into weigh hopper, auger bunker raw material is reduced, and is obtained real-time in current auger feed bin
Weight, total weight, which is subtracted real-time weight, will calculate actual weight in weigh hopper, claim by the hopper of weigh hopper
It retransmits the raw material weight in sensor detection weigh hopper and accurate quantification is finally reached by the micro compensation of small auger progress of top again
Purpose.
When the first weigh hopper and after wherein any one completes weighing of the second weigh hopper, cloth bucket is moved to this and claims
Feedstock delivery is carried out below heavy burder bucket and returns to initial position waiting, and after press punching press completion rises to, taking brick cylinder to stretch out will
The adobe that punching press is completed clamps, and cloth slide unit is mobile at this time drives fetching brick machine structure is synchronous with cloth bucket to stretch out to press opposite, will
Adobe after molding, which is sent to monitor station, to be detected, while cloth bucket is moved to press position, interior carry out cloth framed to press,
Cloth slide unit returns to initial position after the completion of cloth, and press starts to carry out the punching press of next circulation.
When clamping refractory brick, clamping slide unit is slided to outside rack, and the piston rod of brick folding cylinder is in the state retracted, resistance to
Firebrick can enter between two brick folding fixed plates, at this time the piston rod ejection of brick folding cylinder, by buffering grip block for fire resisting
Brick clamp tightening position.As clamping slide unit is moved into rack, refractory brick is transferred to carrier chain from device external by brick-clamping mechanism
On feed end.Brick-clamping mechanism then releases the clamping for refractory brick, and refractory brick falls on buffer lift platform, subtracts by buffering
The feed end of carrier chain is fallen in after shake.During refractory brick is transported to discharge end from feed end by carrier chain, on carrier chain
The hairbrush of side cleans refractory brick surface, and detection sensor detects the height of refractory brick.Refractory brick is mobile later
To the discharge end of carrier chain, stamping mechanism impresses to the end face of refractory brick, and manipulator will pass through the refractory brick after detection
It is taken out from the discharge end of carrier chain and carries out stacking.