CN209357611U - Inductance makes silica gel positioning series mold - Google Patents
Inductance makes silica gel positioning series mold Download PDFInfo
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- CN209357611U CN209357611U CN201920233348.3U CN201920233348U CN209357611U CN 209357611 U CN209357611 U CN 209357611U CN 201920233348 U CN201920233348 U CN 201920233348U CN 209357611 U CN209357611 U CN 209357611U
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- silica gel
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- press strip
- slot
- gel mould
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Abstract
The utility model relates to technical field of mold, and disclose a kind of inductance production silica gel positioning series mold, including silica gel mould ontology, silica gel mould bodies top offers press strip slot, and press strip slot length is consistent with silica gel mould body length, and silica gel mould bodies top offers product slot, product groove groove wall bottom is located at press strip groove groove wall bottom part down, press strip groove width is less than product slot length, and product trench bottom offers product ejection hole, and press strip groove groove wall bottom offers dowel hole.The utility model is high-efficient, and due to whole operation, related assembling, compression, clamping do 20000 products, it is only necessary to 2 people operation.Other tools are compared, identical production capacity manually reduces 50%, and either simplex sequence whole efficiency improves 100%, yields is high, the alignment of the complete fluctuating plate of product 100%, and 100% glue of product is uniform, 99.99% stability of characteristics, it is at low cost, it is opened+4800 clip of+500 press strip of+800 adhesive tape of expense.About 15000 yuan of totle drilling cost, under identical production capacity, tool cost reduces by 57%.
Description
Technical field
The utility model relates to technical field of mold, specially a kind of inductance makes silica gel positioning series mold.
Background technique
In chip inductor production, have a kind of I the product of E piece combination feel since Inside coil is replaced by a guide card
Value is very low, but can pass through very big electric current.Such product, we are referred to as " high current type " product.High current type
Product seems that assembling is simple, but in actually batch production, to guarantee that the combination of I E piece is directed at " not faulting of slab ends " completely, generally
Tool and gauge, be all difficult to meet the requirements.
Existing way substantially there are two types of, a kind of single assembling, manual-alignment is individually clamped, and baking is fixed, this way
Drawback is that product is aligned by hand, and operating efficiency is low, 20000PCS/ days, 6 people is about needed to assemble, bad height, wherein magnetic material I,
E piece dislocation exceeded bad about 3.2%, gap unevenly causes bad characteristic to be about 2.7% between I, E piece, and another kind is single
A assembling, tools for alignment, whole absorption, baking are fixed, and this way drawback is that while product tools for alignment, but single
A loading tool assemble produces 20000PCS/ days, about needs to assemble artificial 4 people, and with tools for alignment, magnet is used under tool,
Since machinery tools want accurate Carving Machining, fed to boiler is assembled, baking time is about 2 hours.Enter furnace three times daily, production
About need within 20000PCS/ days magnetic stripe 700, tool 700, about 45 yuan of single tool unit price, 5 yuan of single magnetic stripe, tool cost
It is about 35000 yuan, bad to have reduction I, E piece dislocation bad about 0.1%, since ferro-gum adsorption capacity is weak, stitched between I, E piece
Gap unevenly causes bad characteristic to be about 6.3%, if using strong magnet resistant to high temperature instead, tool originally reaches 800,000,000 yuan, there is glue
When spilling, product is bonded on tool, is taken to get off, and is taken out by force, if product is broken, next time is in use, can not be by product
It is packed into product slot position, this jig is scrapped.Both modes are difficult to be aligned completely, lead to the cost of subsequent generation and consuming
Manpower be all it is huge, waste a large amount of financial resources and manpower.
Utility model content
The purpose of this utility model is to provide a kind of inductance make silica gel positioning series mold, reached guarantee I E
Piece is aligned completely up and down when assembling, and left and right either direction does not misplace forwards, backwards, and offset improves efficiency, and saves the mesh of financial resources manpower
's.
To achieve the above object, the utility model provides the following technical solutions: a kind of inductance production silica gel positioning series mould
Tool, including silica gel mould ontology, the silica gel mould bodies top offer press strip slot, the press strip slot length and silica gel mould
Body length is consistent, and the silica gel mould bodies top offers product slot, and product groove groove wall bottom is located at press strip slot slot
Wall bottom part down, the press strip groove width are less than product slot length, and the product trench bottom offers product ejection hole, the pressure
Groove groove wall bottom offers dowel hole.
Preferably, the quantity of the product slot is 12, and 12 product slots are evenly distributed on silica gel mould sheet
Above body.
Preferably, the quantity of the dowel hole is two, and two dowel holes are located at the cell wall of press strip slot
Bottom both ends.
Preferably, the silica gel mould ontology material is made of silica gel, and the silica gel mould body interior is embedded in two steel
Needle, two steel needles are symmetrical, and the steel needle diameter is 3mm.
Preferably, the dowel hole internal diameter is 4mm, and the product ejection hole internal diameter is 4.6mm.
Preferably, the press strip slot length is 158mm, and the press strip groove groove wall depth is 1mm, and the press strip groove width is
10mm。
Preferably, the product groove depth is 1.7mm, and the product slot length is 13.3mm, and the product groove width is
8.3mm。
Preferably, the silica gel mould body length is 158mm, and the silica gel mould body height is 10mm, the silicon
Sealing rubber die body width is 18mm.
Preferably, the distance between two neighboring product ejection hole center of circle is 11mm, close to the product of dowel hole
Eject the hole center of circle to the distance between the dowel hole center of circle be 13.5mm.
The utility model provides a kind of inductance production silica gel positioning series mold.Have it is following the utility model has the advantages that
(1), high-efficient, due to whole operation, related assembling, compression, clamping do 20000 products, it is only necessary to 2 people
Operation.Other tools are compared, identical production capacity manually reduces 50%, and either simplex sequence whole efficiency improves 100%.
(2) yields is high, and the alignment of the complete fluctuating plate of product 100%, 100% glue of product is uniform, and 99.99% characteristic is steady
It is fixed.
(3) at low cost, it is opened+4800 clip of+500 press strip of+800 adhesive tape of expense.About 15000 yuan of totle drilling cost, identical production capacity
Under, tool cost reduces by 57%.
(4) due to silica gel material characteristic, it is good to shrink ductility, can high temperature resistant, it is anticorrosive, it is anti-aging, and after forming, not with
Glue bonding.Practicability is with the obvious advantage compared with machinery tools.
Detailed description of the invention
Fig. 1 is the utility model top view figure;
Fig. 2 is the utility model front section view;
Fig. 3 is the utility model side sectional view.
In figure: 1 silica gel mould ontology, 2 press strip slots, 3 product slots, 4 products eject hole, 5 dowel holes, 6 steel needles.
Specific embodiment
As shown in Figure 1-3, the utility model provides a kind of technical solution: a kind of inductance production silica gel positioning series mold,
Including silica gel mould ontology 1, press strip slot 2 is offered at the top of silica gel mould ontology 1,2 length of press strip slot and silica gel mould ontology 1 are long
Degree is consistent, and product slot 3 is offered at the top of silica gel mould ontology 1, and 3 cell wall bottom of product slot is located at 2 cell wall bottom part down of press strip slot,
2 width of press strip slot is less than 3 length of product slot, and 3 bottom of product slot offers product ejection hole 4, and 2 cell wall bottom of press strip slot opens up
There is dowel hole 5, the quantity of product slot 3 is 12, and 12 product slots 3 are evenly distributed on 1 top of silica gel mould ontology,
The quantity of dowel hole 5 is two, and two dowel holes 5 are located at the cell wall bottom both ends of press strip slot 2, silica gel mould ontology
1 material is made of silica gel, and silica gel mould ontology 1 is internally embedded two steel needles 6, and two steel needles 6 are symmetrical, and 6 diameter of steel needle is
3mm, setting steel needle 6 are used to increase the intensity of silica gel mould ontology 1, prevent from deforming, be bent, and 5 internal diameter of dowel hole is 4mm, produce
It is 4.6mm that product, which eject 4 internal diameter of hole, and 2 length of press strip slot is 158mm, and 2 cell wall depth of press strip slot is 1mm, and 2 width of press strip slot is
10mm, 3 depth of product slot are 1.7mm, and 3 length of product slot is 13.3mm, and 3 width of product slot is 8.3mm, silica gel mould ontology 1
Length is 158mm, and 1 height of silica gel mould ontology is 10mm, and 1 width of silica gel mould ontology is 18mm, two neighboring product ejection
The distance between 4 center of circle of hole is 11mm, close to the product of dowel hole 5 eject 4 center of circle of hole between 5 center of circle of dowel hole away from
From for 13.5mm.
When in use, product I piece is initially charged with silica gel strip first, E piece is on dedicated frictioning jig, and after frictioning, frictioning is controlled
Tool with silica gel strip is whole docks, whole can assemble, it is whole to push down product then with the aluminium alloy press strip with boss, then, pressing
Compressed twice under tight machine with the condition of 40kgf, then make I glue between E piece it is uniform, and the size of glue thickness and bead
Unanimously, silica gel strip and press strip are clamped with clip, baking oven can be entered and baked, after baking is fixed, removed clip and press strip, controlled with dedicated
Tool, whole ejecting product from silica gel mould, into subsequent processing operation.
It can to sum up obtain, this product is high-efficient, and due to whole operation, related assembling, compression, clamping do 20000 productions
Product, it is only necessary to 2 people operation.Other tools are compared, identical production capacity manually reduces 50%, and either simplex sequence whole efficiency improves
100%, yields is high, and the alignment of the complete fluctuating plate of product 100%, 100% glue of product is uniform, 99.99% stability of characteristics, cost
It is low, it is opened+4800 clip of+500 press strip of+800 adhesive tape of expense.About 15000 yuan of totle drilling cost, under identical production capacity, tool cost is reduced
57%, due to silica gel material characteristic, it is good to shrink ductility, can high temperature resistant, it is anticorrosive, it is anti-aging, and after forming, it is not viscous with glue
It connects.Practicability is with the obvious advantage compared with machinery tools.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence " including a reference structure ", is not arranged
Except there is also other identical elements in the process, method, article or apparatus that includes the element.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (9)
1. a kind of inductance makes silica gel positioning series mold, including silica gel mould ontology (1), it is characterised in that: the Silicon moulds
It is offered press strip slot (2) at the top of tool ontology (1), press strip slot (2) length is consistent with silica gel mould ontology (1) length, described
It is offered product slot (3) at the top of silica gel mould ontology (1), product slot (3) the cell wall bottom is located at press strip slot (2) cell wall bottom
Lower section, press strip slot (2) width are less than product slot (3) length, and product slot (3) bottom offers product ejection hole (4),
Press strip slot (2) the cell wall bottom offers dowel hole (5).
2. inductance according to claim 1 makes silica gel positioning series mold, it is characterised in that: the product slot (3)
Quantity is 12, and 12 product slots (3) are evenly distributed on above silica gel mould ontology (1).
3. inductance according to claim 1 makes silica gel positioning series mold, it is characterised in that: the dowel hole (5)
Quantity be two, two dowel holes (5) are located at the cell wall bottom both ends of press strip slot (2).
4. inductance according to claim 1 makes silica gel positioning series mold, it is characterised in that: the silica gel mould ontology
(1) material is made of silica gel, and the silica gel mould ontology (1) is internally embedded two steel needles (6), and two steel needles (6) are symmetrical
Distribution, steel needle (6) diameter are 3mm.
5. inductance according to claim 1 makes silica gel positioning series mold, it is characterised in that: the dowel hole (5)
Internal diameter is 4mm, and product ejection hole (4) internal diameter is 4.6mm.
6. inductance according to claim 1 makes silica gel positioning series mold, it is characterised in that: the press strip slot (2) is long
Degree is 158mm, and press strip slot (2) the cell wall depth is 1mm, and press strip slot (2) width is 10mm.
7. inductance according to claim 1 makes silica gel positioning series mold, it is characterised in that: the product slot (3) is deep
Degree is 1.7mm, and product slot (3) length is 13.3mm, and product slot (3) width is 8.3mm.
8. inductance according to claim 1 makes silica gel positioning series mold, it is characterised in that: the silica gel mould ontology
(1) length is 158mm, and the silica gel mould ontology (1) is highly 10mm, and silica gel mould ontology (1) width is 18mm.
9. inductance according to claim 1 makes silica gel positioning series mold, it is characterised in that: the two neighboring product
Ejecting the distance between hole (4) center of circle is 11mm, and the product close to dowel hole (5) ejects hole (4) center of circle to dowel hole (5)
The distance between center of circle is 13.5mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201920233348.3U CN209357611U (en) | 2019-02-26 | 2019-02-26 | Inductance makes silica gel positioning series mold |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201920233348.3U CN209357611U (en) | 2019-02-26 | 2019-02-26 | Inductance makes silica gel positioning series mold |
Publications (1)
Publication Number | Publication Date |
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CN209357611U true CN209357611U (en) | 2019-09-06 |
Family
ID=67803842
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201920233348.3U Active CN209357611U (en) | 2019-02-26 | 2019-02-26 | Inductance makes silica gel positioning series mold |
Country Status (1)
Country | Link |
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CN (1) | CN209357611U (en) |
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2019
- 2019-02-26 CN CN201920233348.3U patent/CN209357611U/en active Active
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