CN209352833U - For producing the process unit of demetallated hydrocarbon from contaminated hydrocarbon - Google Patents

For producing the process unit of demetallated hydrocarbon from contaminated hydrocarbon Download PDF

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Publication number
CN209352833U
CN209352833U CN201821009597.6U CN201821009597U CN209352833U CN 209352833 U CN209352833 U CN 209352833U CN 201821009597 U CN201821009597 U CN 201821009597U CN 209352833 U CN209352833 U CN 209352833U
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hydrocarbon
entrance
centrifuge
outlet
fluid communication
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J·H·措伊滕
A·伊达尔戈维瓦斯
O·F·阿尔基尔德
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Topsoe AS
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Haldor Topsoe AS
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G53/00Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more refining processes
    • C10G53/02Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more refining processes plural serial stages only
    • C10G53/10Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more refining processes plural serial stages only including at least one acid-treatment step
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G67/00Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only
    • C10G67/02Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only
    • C10G67/14Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only including at least two different refining steps in the absence of hydrogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G17/00Refining of hydrocarbon oils in the absence of hydrogen, with acids, acid-forming compounds or acid-containing liquids, e.g. acid sludge
    • C10G17/02Refining of hydrocarbon oils in the absence of hydrogen, with acids, acid-forming compounds or acid-containing liquids, e.g. acid sludge with acids or acid-containing liquids, e.g. acid sludge
    • C10G17/04Liquid-liquid treatment forming two immiscible phases
    • C10G17/06Liquid-liquid treatment forming two immiscible phases using acids derived from sulfur or acid sludge thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G31/00Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for
    • C10G31/08Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for by treating with water
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G31/00Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for
    • C10G31/10Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for with the aid of centrifugal force
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G53/00Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more refining processes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G67/00Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only
    • C10G67/02Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only
    • C10G67/08Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only including acid treatment as the refining step in the absence of hydrogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • C10G2300/205Metal content
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/40Characteristics of the process deviating from typical ways of processing
    • C10G2300/4081Recycling aspects

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

This disclosure relates to the process unit for producing demetallated hydrocarbon from contaminated hydrocarbon, comprising: for mixed device, with the one or more entrances for contaminated hydrocarbon entrance and with sour entrance being fluid communication, and with outlet;Sedimentation basin, it is with entrance, water phase outlet is mutually exported with the first hydrocarbon, device for evaporation and concentration, it is with entrance, water out and brine outlet, wherein the entrance of the outlet for mixed device and the sedimentation basin is to be in fluid communication, and it is characterized in that the water phase outlet of the entrance and the sedimentation basin of the device for evaporation and concentration is to be in fluid communication, the water out of the device for evaporation and concentration and sour entrance are to be in fluid communication, the hydrocarbon, which mutually exports, provides demetallated hydrocarbon for recycling, the associated benefits that there is such process unit water consumption to reduce, namely acid charging can be concentrated acid, and it is diluted by the water recycled from the device for evaporation and concentration.

Description

For producing the process unit of demetallated hydrocarbon from contaminated hydrocarbon
Technical field
This application involves the process units and method for producing demetallated hydrocarbon from contaminated hydrocarbon.
Background technique
In the processing of hydrocarbon mixture, heteroatomic removal is the weight that product is up to specification and environment or operation is avoided to challenge Want step.Hydrogenation treatment is by mixing hetero atom (such as sulphur, nitrogen and oxygen) them from contaminated hydrocarbon and reaction with hydrogen The conventional route of object recycling.However, if there is metal pollutant, even if concentration is relatively low, the activity of catalyst also can be by It seriously affects.Metal pollutant may cause the solid product formed on catalytic surfaces, and such as coke or glue, having makes at hydrogenation Manage the influence of catalyst inactivation.Therefore, in the hydrotreating of the charging with tenor, in the upper of hydrotreatment step Trip, so-called guard bed is necessary.Tar is a kind of source of the high hydrocarbon mixture of metal amount.When metal bonding is in coke When in structure present in oil, it has therefore been surprisingly found that can be released by contacting contaminated hydrocarbon mixture with aqueous acid The metal of amplification quantity.It has also been found that can be with the process unit of configuration integration, wherein by the by-product in gas cleaning processes step Sulfuric acid is produced, can be used in pickling demetal process.However, a large amount of acid of pickling consumption or water, relate to it is therefore desirable for reducing And the consumption of the water of pickling.
Utility model content
According to the present invention it has been found that the combination of sedimentation basin and two centrifuges provides pole when implementing the pickling of tar Property acid mutually and the optimal separation of non-polar hydrocarbon phase, and optimally realized from from the spent acid of pickling by evaporative precipitation Except metal.
" acid value " is the instruction of the organic acidity of stream.Acid value is defined as the amount of specific alkali by ASTM D664, with every gram of sample The milligram number of product potassium hydroxide indicates, needs using the sample in particular detection system titration specific solvent to specific terminal.
If concentration is with ppmwStatement, this is construed as million/weight number.
According to the use of term in refinery practice field, " hydrocarbon mixture " or " contaminated hydrocarbon mixture " should include master It to include any stream of the other elements (such as oxygen, sulphur, nitrogen, halide and metal) except hydrogen and carbon for hydrocarbon but also.
As used in text, " gasification " should be understood such technique: wherein just be oxidized to CO in shortage oxygen or presence2 For sub- stoichiometric amount oxygen under heating carbonaceous charging (such as coal or biomass).Such technique is also referred to as other Term, such as " pyrolysis " or " coke production ".The product of gasification generally includes solid phase, gas phase and liquid phase, i.e. tar.For letter Just, term " gasification " will be used to cover all such techniques, unless otherwise stated.
As used in text, according to the term of this field, " contaminated hydrocarbon " or " tar " should be understood to be originated from such The derivative of the hydrocarbonaceous liquid of gasification process or such liquid is alternatively referred to as term " light oil ", " carbolic oil (carbolic Oil) ", " naphtalene oil ", " washing oil ", " carbolineum " or " pitch ".Such as " pyrolysis oil ", " bio oil ", " coal tar " and " coke-oven tar " Term can serve to indicate that provide tar technique.For purposes of this application, " tar " be usually be pyrolyzed, coke production or The product of coal gasification, and the term and term " contaminated hydrocarbon " exchange.Tar is characterized in hetero atom (especially nitrogen, sulphur And oxygen) a large amount of presence and high-content aromatic hydrocarbon.The canonical parameter of tar include hydrocarbonaceous liquid be comprising 0.5% or 1% to 5%, 6% or 10% oxygen and the hydrocarbon mixture with the hydrogen content lower than 10%w/w.In general, the acid value of tar be higher than 2 or 4 and Lower than 7 or 8mg KOH/g, density are higher than 0.90g/ml, are higher than 0.96g/ml or are higher than 1.05g/ml, and nitrogen-atoms and sulphur original The ratio (N:S) of son is higher than 1:1,2:1,5:1 or 10:1.
As used in text, term " device for evaporation and concentration " should be used to cover one or more equipment, wherein molten The aqueous solution of solution material is heated, and is concentrated by evaporating water, obtains purifying from the equipment by the condensation of the water of evaporation Water flow, and from the equipment recycling the increased salt water of dissolved material concentration liquid flow.The technique alsos relate to or is not related to The precipitating of dissolved material, and term salt water only should be understood that and refer to the increased waterborne liquid of dissolved material concentration, and not It should imply any information of the property about dissolved material." device for evaporation and concentration " may include more than one evaporator And condenser, such as two or three concatenated evaporator/condensers.
Broadly, this disclosure relates to be used to produce the process unit of demetallated hydrocarbon from contaminated hydrocarbon, comprising: be used for Mixed device, with the one or more entrances for contaminated hydrocarbon entrance and with sour entrance being fluid communication, and With outlet;Sedimentation basin is mutually exported with entrance, water phase outlet with the first hydrocarbon;For the device of evaporation and concentration, have into Mouth, water out and brine outlet, wherein the exporting with the entrance of the sedimentation basin to be in fluid communication for mixed device, And it is characterized in that the water phase outlet of the entrance and the sedimentation basin of the device for being used for evaporation and concentration is fluid communication, institute The water out and sour entrance for stating the device for evaporation and concentration is are in fluid communication, and the hydrocarbon mutually exports the demetallated hydrocarbon of offer and uses In recycling, the associated benefits of such process unit are water consumption reductions, that is, acid charging can be concentrated acid, and by from In the water dilution that the device of evaporation and concentration recycles.
In a further embodiment, process unit further includes the first centrifuge, is gone out with entrance, hydrocarbon outlet and water Mouthful, wherein the outlet of the entrance of first centrifuge and the sedimentation basin is to be in fluid communication, and from first centrifuge Hydrocarbon outlet recycle the demetallated hydrocarbon, and replace the water phase outlet of the sedimentation basin or other than it, it is described to be used for The water out of the entrance of the device of evaporation and concentration and first centrifuge is to be in fluid communication, the correlation benefit of such process unit There is provided the increases of the purity of at least one of water phase and demetallated hydrocarbon at place, or optionally, allow in sedimentation basin less It is totally separated from.It reduces the water in hydrocarbon phase and decreases the amount of metal being imported into downstream hydrogenation treatment process, therefore increase Service life of catalyst.Reduce water phase in hydrocarbon amount reduce process yield loss, and reduce hydrocarbon to Environment release can It can property.
In a further embodiment, the sedimentation basin also has the outlet of the second hydrocarbon, and wherein process unit also wraps The second centrifuge is included, with entrance, hydrocarbon outlet and water out, wherein the entrance of second centrifuge and the sedimentation basin Entrance from first centrifuge is that the different outlet in outlet being in fluid communication is fluid communication, and wherein from described second The second demetallated hydrocarbon of hydrocarbon outlet recycling of centrifuge, and instead of the outlet of the water phase of the sedimentation basin or other than it, institute The water out of the entrance and second centrifuge of stating the device for evaporation and concentration is fluid communication, such process unit Associated benefits are suitable for the fraction in a centrifuge with density lower than water and have density high in another centrifuge In the separation of the complicated blended tars of the fraction of water.The second demetallated hydrocarbon can individually handle or two kinds of de- gold The hydrocarbon of category can be combined merging treatment.
In a further embodiment, during one or both of first centrifuge and second centrifuge further include Between stream export, be fluid communication, phase with one of the entrance of the sedimentation basin or the entrance for mixed device Pass benefit, which is that phases were separated, to be maximized, therefore minimizes the contaminated water for being oriented to downstream process.
In a further embodiment, first centrifuge or second centrifuge is extremely (if present) A few water out and first hydrocarbon mutually export as fluid communication, associated benefits be avoid due to being recycled to sedimentation basin and Caused additional technique volume, as long as the water of guiding downstream process is sufficiently low, and for downstream process, water phase is sufficiently pure.
In a further embodiment, one or both of first centrifuge and second centrifuge further include slurry Stream outlet, associated benefits are the particulate matters that can be removed from the suspension sedimentation or release that feed from tar.
In a further embodiment, process unit further includes the device for hydrotreating, is gone out with entrance, hydrocarbon Mouth and gas vent, wherein the entrance of the device for hydrotreating mutually exports with hydrogen source and first hydrocarbon, is described The outlet of first centrifuge hydrocarbon and optional the second centrifuge hydrocarbon outlet is are in fluid communication, from the dress for hydrotreating Hydrotreated hydrocarbon is recycled in the hydrocarbon outlet set, and recycles acid gas from the gas vent, and is optionally purified and as described A part recycling of hydrogen source, the associated benefits of such process unit are that hydrogen and other process equipments are efficiently used and provide Hydrotreated hydrocarbon.
In a further embodiment, process unit further includes gas fractionation unit, with entrance, hydrogen outlet and sulphur Compound outlet;Sulfuric acid apparatus is exported with sulfide gas entrance and sulfuric acid, wherein the sulfuric acid apparatus sulfide gas enters The sulfide outlet of mouth and gas fractionation unit is fluid communication, and the sour entrance of the sedimentation basin is with sulfuric acid outlet It is in fluid communication, the associated benefits of such process unit are to provide at least a certain amount of sulfuric acid for pickling.
Another aspect of the present disclosure is related to for producing hydrogenation treatment from the contaminated hydrocarbon mixture for deriving from gasification process Hydrocarbon method comprising following steps:
A. simultaneously by the contaminated hydrocarbon mixture and aqueous acid and hydration, mixture is formed,
B. the mixture is mixed after the reaction time,
C., the mixture is separated into the hydrocarbon phase of contaminated water phase and purifying by Gravity Separation,
D. the contaminated water phase is purified by evaporating, and condenses pure water to be recycled into step a,
E. optionally, at least one of the contaminated water phase and the hydrocarbon phase are purified by being centrifugated,
F. and optionally, the hydrocarbon phase of the purifying is merged with the gas rich in hydrogen, forms hydrotreating stream, and The hydrotreating stream is oriented to hydrotreating step, forms hydrotreated hydrocarbon.
The associated benefits of such method are that this method is effective demetalization and hydrotreating method, supplement addition The demand of water minimizes.
In a further embodiment, contaminated hydrocarbon mixture includes 0.5% or 1% to 5%, 6% or 10% oxygen, The associated benefits of such method are that this method is effective demetalization and hydrotreating method, can be removed from hydrocarbon mixture Oxygen.
In a further embodiment, aqueous acid is selected from the group including strong inorganic acid or organic acid, optimization citric acid, grass Acid, hydrochloric acid, phosphoric acid, phosphoric acid or sulfuric acid, the associated benefits of such acid are effectively demetalizations.
In a further embodiment, the method does not include C, H, O, N and S that addition is higher than 0.1% comprising concentration Except element waterborne liquid, the associated benefits of such method be avoid adding must be driven off before hydrotreating at Point.
In a further embodiment, the concentration of aqueous acid is from 1% or 2% to 5%, 10% or 30%.
The associated benefits of such acid are metal effectively to be discharged from hydrocarbon, while minimize the demand to material.
In a further embodiment, contaminated hydrocarbon mixture and acid ratio be 50:1,20:1 or 10:1 to 2:1, 1:1 or 1:2, the associated benefits of such ratio are the volume minimizations for maximizing the release of metal, while making acid used.
In a further embodiment, the temperature in step b is 20 DEG C to 100 DEG C, the associated benefits of the temperature range It is effectively demetalization, while does not need excessive material quality.
In a further embodiment, what this method further included the steps that step (a) upstream makes carbonaceous material gasify, with The hydrocarbon that acid value is higher than 1.5mg KOH/g is formed, the associated benefits of such method are to provide high quality hydrocarbon by carbonaceous material.
It is important processing step from contaminated hydrocarbon mixture removal metal, because the presence of metal may be filled in refining Cause big problem in setting.Specifically, it may be expensive for capturing the guard bed of metal, and when metal is captured on material When, there may be high pressure drop.Therefore, the technique that chelated mineral can still not recycle them in process is desired.
Addition acid is known to remove metal from contaminated hydrocarbon mixture, however, it has been found that removal is usually in neutrality Or close to being most effective under conditions of neutral, so that the acidification of product is avoided, because this will lead to the risk of equipment corrosion, this Outside, most of refining product has the specification of limitation acid value.However, tar usually has the phenolic acid, carboxylic acid and cycloalkanes of high-content Acid, therefore these products are handled in the equipment made of corrosion-resistant material.Therefore, by contacting with aqueous acid to remove gold The pre-treatment step for belonging to pollutant will not significantly change the machinability of product, or change reactor, container and other equipment Selection to building material, because the charging for acid value higher than 0.5mg KOH/g will consider corrosivity in refining art, And charging of the acid value higher than 1.0,1.5 or 2.0mg KOH/g is considered corrosive, and in technological design and/or material The concern especially and concentrated is needed in material selection.
During hydrogenation treatment, as acid compound (such as aphthenic acids, phenol, naphthols) is converted into hydrocarbon and water, acid value/acid Property is lowered/eliminates, and hydrogenation process also has tolerance for the presence of the dissolution water of moderate.
In coke-oven tar and pyrolysis oil, the amount of metal usually can be 200-500ppmw, and in renewable source In fat and oil, amount can also be in hundreds of ppmwLevel.Major part in these metals be in the form of soluble compounds, or It is combined into complex compound with organic compound, can not be removed by mechanical filter, but some is also used as being suspended in coke Particle in oil and exist or be present in the particle.
Without wishing to be bound by theory, it is believed that add acid to the release of contaminated hydrocarbon mixture as with phenol or its The complex compound of his organic group (such as aphthenic acids) and existing metal, then recycle metal and chelating with acid.
The associated benefits of pickling demetal process are total nitrogen compound and basic nitrogen chemical combination in contaminated hydrocarbon mixture The content of object is lowered, and thereby reduces NH3With organic nitrogen to hydrogenation treatment, especially to the inhibition of hydrocracking catalyst. Which imply the reduction of required catalyst volume and lower hydrogen consumptions.
The selection of acid for tar pickling depends on many aspects.One importance certainly removes the energy of metal Power is related to the sequestering power of acid and the intensity of acid.In addition, the compatibility of acid and downstream refinery practice is also important.With regard to this Aspect, sulfuric acid have benefit, because keeping any sulfuric acid being entrained in hydrocarbon and bisulfate ion and sulfate anion under It is easy to remove in the hydrodesulphurisation processes of trip, while removing organic sulfur and hydrogen sulfide.Similarly, organic acid also will be with downstream work Skill is compatible, and phosphoric acid or hydrochloric acid may be further aggravated the toxic effect of phosphorus and chlorine, or even with being otherwise not present in Element pollution downstream process in hydrocarbon charging.
In the processing of tar, the viscosity of tar is also important.Some tar are highly viscous, and can be benefited It is handled at 50 to 100 DEG C of Yu Yue of raised temperature, and the possible viscosity of other tar is lower, therefore being at a lower temperature can Processing.
It must also consider that feed conditions carry out design technology.If tar is derived directly from upstream pyrolysis or gasification, tar is very It may must be cooled, to use the processing of the liquid phase of aqueous acid, and wherein from the technique of storage and processing tar, tar possibility It must be heated, so that it is processable.
When purifying tar by pickling, the acid of the metal comprising tar can be separated from hydrocarbon phase in sedimentation basin.This The pond operation of sample is cheap, but separates bad.
It is alternatively possible to carry out separating acid/hydrocarbon mixture by using centrifuge, but especially if by tar separation Cheng Mi For the phase and density that degree is higher than water lower than the phase of water, this may be complicated technique.
It has been discovered, however, that by sedimentation basin and centrifuge combination be it is beneficial because segregative stream can directly from Sedimentation basin recycling, and be less susceptible to isolated stream in sedimentation basin and can further be separated in centrifuge, therefore limitation The number and/or size of centrifuge, such as by being centrifuged heavy hydrocarbon streams and water flow respectively, but it is not centrifuged lightweight hydrocarbon stream.In addition, Fraction rich in particulate matter can also be recycled from one or two centrifuge, and intermediate stream can be recycled to precipitating Pond, for further separating.
It will be from sedimentation basin and also weak acid from the water phase that one or two centrifuge used recycles, the gold with a large amount Belong to and possible other impurities.For environment and economic cause, recycle as much as possible the stream be it is beneficial, therefore, gold It is desired for belonging to the method for salt recycling.It is known that washing water or washing acid containing metal salt are carrying out metal by adjusting pH After the alkali precipitation of salt, it can be recycled.However, this for the application the case where for be infeasible method, because of pH Adjusting would generally be related to adding aqueous slkali, such as sodium hydroxide, and the amount that will lead to sodium in water phase increases.Sodium is well known catalysis A small amount of sodium will lead to the significant shortening of catalyst life in agent poisonous substance, or even the hydrocarbon of importing downstream hydrogenation processing unit.
Instead, it was found that precipitating is beneficial at least through being concentrated by evaporation.Therefore, configured with for being concentrated by evaporation The process unit of device (such as evaporator and condenser for Recovery and recycle water of combination) will be beneficial.In this way Evaporator can be concatenated one or more unit, and water condenser or water condensation can be provided for each evaporator Device can be the individual unit for all evaporators.
The hydrocarbon of purifying recycled from one or two centrifuge can then be hydrogenated processing, can individually handle or with Density be respectively lower than water two hydrocarbon fractions and density be higher than water fraction combined treatment.Hydrotreating can be related to hydrogenation cracking With the one or both in hydrogenation treatment.
Rich hydrogen sulfide containing stream can be recycled from the hydrogenation treatment of hydrocarbon.It can be for example by wet process sulfur process by the material The circulation chemical conversion concentrated sulfuric acid, is used for acid cleaning process.
Detailed description of the invention
Fig. 1 shows the process layout corresponding to the disclosure.
Fig. 2 shows the process layout corresponding to the prior art.
In figure, the following drawings label refers to:
102 contaminated hydrocarbon mixtures
104 water
106 concentrated acids
108 aqueous acids
110 are used for mixed device
112 acid/hydrocarbon mixture
114 sedimentation basins
116 interphases
118 lightweight phases
120 heavy phases
122 first centrifuges
124 second centrifuges
126,130 contaminated water phases
128 mixed tar light oils and water phase
132 mixed heavy tars and water phase
The hydrocarbon phase of 134 heavys purifying
136 tar sludge
138 combined evaporators and condenser
140 strong brines
142 water
144 steam
146 condensates
202 hydrocarbon mixtures
208 aqueous acids
210 mixing reactors
214 sedimentation basins
216 contaminated water phases
The clean tar phase of 218 lightweights
The tar phase of 220 heavys purifying
Specific embodiment
Fig. 1 shows the embodiment of the technique according to the disclosure.It will be contaminated comprising oxygenatedchemicals and metal Hydrocarbon mixture 102 optionally heats, and mixes with the aqueous acid 108 made of water 104,142 and concentrated acid 106, and be oriented to use In mixed device, such as static mixer 110 or stirring pool, it is mixed wherein.Acid/hydrocarbon mixture 112 is oriented to Sedimentation basin 114 is implemented mutually to separate wherein by simple gravitational settling.In the embodiment depicted in fig. 1, from sedimentation basin Recycle 3 phases;Interphase 116, predominantly contaminated water;Lightweight phase 118 is essentially only hydrocarbon, and does not need into one The mutually separation of step;And heavy phase 120, predominantly hydrocarbon, but contain a certain amount of contaminated water.In optional embodiment In, single hydrocarbon phase can be only recycled, can have higher than water or lower than the density of water.By first centrifugation of the guiding of interphase 116 Machine 122, and heavy phase 120 is oriented to the second centrifuge 124.First centrifuge 122 by the stream of contaminated water phase 126 with A certain amount of mixed tar light oil and water phase 128 separate.Mixed tar light oil and water phase 128 is directed at static mixer 110 inlet merges with other streams.Second centrifuge 124 is by the stream of contaminated water phase 130 and a small amount of mixing Heavy tar and water phase 132, optional clean heavy tar 134 and tar sludge 136 separate.By mixed tar light oil The entrance of static mixer 106 is oriented to water phase 128 and mixed heavy tar and water phase 132, but can also be mixed by two The entrance of the stream guiding sedimentation basin 114 of conjunction.Two contaminated water phase streams 126 and 130 are all directed to the evaporator of combination With condenser 138, pass through evaporation production strong brine 140 wherein.Pure water 142 is condensed, and is oriented to static mixing as charging Device 110.By condensation and other sources, (the usually such as process steam 144 from hydrotreater is used as condensate 146 return to hydrotreater) energy for being used for evaporator is provided, but other heat sources except process steam are also possible 's.The hydrocarbon phase 134 of the hydrocarbon phase 118 of lightweight purifying and heavy purifying is oriented to hydrotreater respectively or in combination, it can be with It is for the hydrogenation cracking device by tar conversion at lighter product, or for removing nonmetallic other hetero atom The hydrogen treating device of (such as sulphur and nitrogen) and de- aromatic hydrocarbon and other hydrogenation process.
In a further embodiment, it is convenient to omit one or two centrifuge, because the water of moderate can be led To hydrotreating, the residence time without serious negative effect, but in sedimentation basin may must increase in this case Add, and must also consider the metal ladings on hydrotreating catalyst.For practical reasons, can be operated in parallel multiple centrifugations Machine, to provide the necessary flowing of centrifuge charging.
In a further embodiment, by adding the one or both in stream 128 and 132 to stream 118, and will Combined stream is oriented to hydrotreating, the water of moderate can be oriented to hydrotreating.
Another embodiment further relates to mutually remove a certain amount of water from light hydrocarbon by using other centrifuge.For spy Fixed charging, it may be necessary to such embodiment, alternatively, such embodiment allows the residence time in sedimentation basin to subtract It is few.
In alternative embodiments, single hydrocarbon phase is only recycled from sedimentation basin.Depending on the property of contaminated hydrocarbon, this It can be light hydrocarbon or heavy hydrocarbon.
In Fig. 2, it is shown that similar technique according to prior art.Contaminated hydrocarbon comprising oxygenatedchemicals and metal Mixture 202 is directed to the mixer-settler type equipment with mixing pit 210 with aqueous acid 208 together, occurs wherein mixed It closes.By the sedimentation basin 214 of mixture guiding connection.From the clean tar phase 218 of settler recycling lightweight, contaminated water phase 216 and heavy purifying tar phase 220.Due to metal concentration height, contaminated water phase 216 cannot be recycled to pickling work Skill.Metal can be by being recycled with sodium hydroxide pellets, but aqueous solutes will mutually not be suitable for being recycled to pickling, because It can be transferred to hydrocarbon phase for a certain amount of sodium, and the hydrotreating catalyst in downstream is made to be poisoned.
Embodiment
Hydrocarbon is further purified by being related to the pickling of sedimentation basin to the demetallated technique of coke-oven tar and with centrifugation is passed through The similar pickling for being related to sedimentation basin of product compares.
According to Fig. 1 design technology, the tar of 162 tons/h is received.By 93% sulfuric acid of tar and 2.7 tons/h, 6.5 tons/h The recycling for supplementing water and 44.9 tons/h is hydrated simultaneously.The sludge of 4.5 tons/h, the salt water of 4 tons/h, 53 tons/h are recycled from the technique Lightweight purifying hydrocarbon and 106 tons/h heavy purifying hydrocarbon.Evaporation technology consumes the low-pressure steam of 10 tons/h.
If contaminated water phase is not evaporated concentration, the water of 44.9 tons additional/h must be added to technique, because Be not suitable for recycling for contaminated water phase.

Claims (8)

1. a kind of for producing the process unit of demetallated hydrocarbon from contaminated hydrocarbon, comprising:
For mixed device, has with contaminated hydrocarbon entrance and enter with one or more that sour entrance be fluid communication Mouthful, and there is outlet,
Sedimentation basin is mutually exported with entrance, water phase outlet with the first hydrocarbon,
For the device of evaporation and concentration, with entrance, water out and brine outlet,
Wherein the exporting with the entrance of the sedimentation basin to be in fluid communication for mixed device, and it is characterized by:
The entrance of the device for evaporation and concentration and the water phase of the sedimentation basin export to be in fluid communication, and
The water out of the device for evaporation and concentration and sour entrance are to be in fluid communication, and first hydrocarbon mutually exports the de- gold of offer The hydrocarbon of category is for recycling.
2. process unit according to claim 1, wherein the process unit further include:
First centrifuge, with entrance, hydrocarbon exports and water out,
Wherein the outlet of the entrance of first centrifuge and the sedimentation basin is fluid communication, and
Recycle the demetallated hydrocarbon from the outlet of the hydrocarbon of first centrifuge, and replace the sedimentation basin water phase outlet or Other than it, the entrance of the device for evaporation and concentration and the water out of first centrifuge are to be in fluid communication.
3. process unit according to claim 2, wherein the sedimentation basin also has the outlet of the second hydrocarbon, and wherein technique Device further include:
Second centrifuge, with entrance, hydrocarbon exports and water out,
Wherein the entrance of second centrifuge and the sedimentation basin be fluid communication with the entrance of first centrifuge Different outlets is exported to be in fluid communication, and
The second demetallated hydrocarbon of recycling wherein is exported from the hydrocarbon of second centrifuge, and the water phase of the sedimentation basin is replaced to go out Mouthful or other than it, it is described for evaporation and concentration device entrance and second centrifuge water out be fluid connect It is logical.
4. process unit according to claim 3, wherein one of first centrifuge and second centrifuge or two Person further includes intermediate stream outlet, is fluid with one of the entrance of the sedimentation basin or the entrance for mixed device Connection.
5. process unit according to claim 3, wherein first centrifuge or if present described second from At least one water out of scheming mutually exports to be in fluid communication with first hydrocarbon.
6. process unit according to claim 3, wherein one of first centrifuge and second centrifuge or two Person further includes slurry outflux.
7. process unit according to claim 3, wherein the process unit further includes
For the device of hydrotreating, with entrance, hydrocarbon exports and gas vent,
Wherein the entrance of the device for hydrotreating mutually exported with hydrogen source and first hydrocarbon, first centrifuge At least one of hydrocarbon outlet and optional the second centrifuge hydrocarbon outlet are to be in fluid communication,
Hydrotreated hydrocarbon is recycled from the outlet of the hydrocarbon of the device for hydrotreating,
Acid gas is recycled from the gas vent, and is optionally purified and is recycled as a part of of the hydrogen source.
8. process unit according to claim 7, wherein the process unit further includes
Gas fractionation unit is exported with entrance, hydrogen outlet and sulfide,
Sulfuric acid apparatus is exported with sulfide gas entrance and sulfuric acid,
Wherein the outlet of the sulfide of the sulfuric acid apparatus sulfide gas entrance and gas fractionation unit is is in fluid communication, and institute Sour entrance and the sulfuric acid outlet of sedimentation basin are stated to be in fluid communication.
CN201821009597.6U 2017-06-30 2018-06-28 For producing the process unit of demetallated hydrocarbon from contaminated hydrocarbon Active CN209352833U (en)

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