CN209352716U - The sludge treating system that pre-treatment wastewater treatment of printing and dyeing generates - Google Patents
The sludge treating system that pre-treatment wastewater treatment of printing and dyeing generates Download PDFInfo
- Publication number
- CN209352716U CN209352716U CN201821798464.1U CN201821798464U CN209352716U CN 209352716 U CN209352716 U CN 209352716U CN 201821798464 U CN201821798464 U CN 201821798464U CN 209352716 U CN209352716 U CN 209352716U
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- Prior art keywords
- sludge
- plate
- filter press
- concentration tank
- pump
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000010802 sludge Substances 0.000 title claims abstract description 115
- 238000002203 pretreatment Methods 0.000 title claims abstract description 22
- 238000004043 dyeing Methods 0.000 title claims abstract description 21
- 238000004065 wastewater treatment Methods 0.000 title claims abstract description 17
- 238000004062 sedimentation Methods 0.000 claims abstract description 18
- 238000003825 pressing Methods 0.000 claims abstract description 6
- 239000004744 fabric Substances 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 239000004743 Polypropylene Substances 0.000 claims description 3
- -1 polypropylene Polymers 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 239000011150 reinforced concrete Substances 0.000 claims description 3
- 230000007659 motor function Effects 0.000 claims description 2
- 239000002562 thickening agent Substances 0.000 claims description 2
- 230000006835 compression Effects 0.000 abstract description 5
- 238000007906 compression Methods 0.000 abstract description 5
- 230000018044 dehydration Effects 0.000 abstract description 4
- 238000006297 dehydration reaction Methods 0.000 abstract description 4
- 238000001914 filtration Methods 0.000 abstract description 4
- 230000029087 digestion Effects 0.000 abstract description 2
- 239000002351 wastewater Substances 0.000 description 18
- 238000000034 method Methods 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 238000004061 bleaching Methods 0.000 description 6
- 230000032258 transport Effects 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 238000009990 desizing Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 235000011121 sodium hydroxide Nutrition 0.000 description 3
- 102000004190 Enzymes Human genes 0.000 description 2
- 108090000790 Enzymes Proteins 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 230000003750 conditioning effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 230000020477 pH reduction Effects 0.000 description 2
- 230000001376 precipitating effect Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000009991 scouring Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 244000144992 flock Species 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920001277 pectin Polymers 0.000 description 1
- 239000001814 pectin Substances 0.000 description 1
- 235000010987 pectin Nutrition 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000009965 tatting Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009988 textile finishing Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Landscapes
- Treatment Of Sludge (AREA)
Abstract
The utility model discloses a kind of sludge treating systems that printing and dyeing pre-treatment wastewater treatment generates, sludge in first shallow lake pond flows into sludge concentration tank via sludge pipe, the sludge in biogas residue and inclined-tube sedimentation tank in anaerobic jar flows into sludge concentration tank via sludge pipe, sludge concentration tank is connected by sludge pipe with plate and frame filter press, and sludge pump is equipped on sludge pipe;The biogas residue that the sludge and anaerobic jar precipitated in first shallow lake pond and inclined-tube sedimentation tank generates is transported outward at mud cake via in sludge pipe inflow sludge concentration tank, the sludge in sludge concentration tank delivers into plate and frame filter press filters pressing by sludge pump after digestion concentration and is disposed;Sludge can be concentrated to 80% or less from 99% moisture content, thus greatly reduce the volume of sludge, convenient for sludge outward transport, the sludge in first shallow lake pond, inclined-tube sedimentation tank and anaerobic jar biogas residue is cleared up with that can facilitate, and compression processing is carried out to sludge to reduce the characteristics of sludge volume facilitates outward transport by filtering means dehydration.
Description
Technical field
The utility model belongs to textile printing and dyeing pre-treatment technical field of waste water processing, and in particular to a kind of printing and dyeing pre-treatment is useless
The sludge treating system that water process generates.
Background technique
Textile finishing generally can be divided into three phases: pre-treatment, dyeing, final finishing.According to the difference of weaving mode, cotton and
Cotton blend, which knits product, can be divided into tatting product and knitting product.Other than dyeing pretreatment process is slightly different, dyeing and print
Flower process is essentially identical.By taking woven as an example, pretreatment process are as follows: fabric examines → singes → desizing → boiling-off → bleaching →
Mercerized finish.
The process that pre-treatment mainly generates waste water is as follows:
(1) it singes waste water, fabric has to pass through cooling cylinder or water-bath after singing, enable fabric is cooling to restore feel, waste water water
Amount is few.Contained major impurity ingredient is Soft flocks.
(2) desized wastewater, desizing are to remove the process of warp yarn sizing material, the main method for using starch enzyme desizing.Desizing
Waste water accounts for the 20%-35% of pre-treatment workshop total water consumption, and pollution level is relatively high.Contain various slurry degradation objects, fiber
The pollutants such as bits, enzyme, PVA.
(3) scouring and bleaching waste water, boiling-off technique generally use the aqueous solution of caustic soda, surfactant etc., in pH value 10-13(caustic soda
Dosage respectively may be about 40g/L, 80g/L according to fabric is thick and heavy) under conditions of to cotton fiber carry out boiling-off, remove fiber in cotton wax,
The impurity such as grease, pectin.Waste water is in strong basicity, and BOD and COD value are higher.Bleaching process is gone using hydrogen peroxide as oxidant
Except fiber surface and internal foreign pigment.Since hydrogen peroxide almost decomposes in bleaching effluent, the waste water characteristic amount of being is big
But pollution is small, substantially belongs to cleaning waste water.Boiling-off and bleaching process carry out on same board, since workshop bleaching and scouring equipment is discontinuous
Operating, wastewater flow rate are not very big.
(4) mercerizing waste water, mercerized finish use sodium hydroxide concentrated alkali solution (about 200g/L).Mercerizing waste water alkalinity is high,
High alkali liquid is not discharged generally, and use is repeated as many times as required in technique.Company is returned using multi-effect evaporator mercerizing waste water light alkali concentration
Receipts system utilizes concentration recycle of alkali liquor.
Waste water is being removed floating material, suspended material etc. in waste water by pre-treatment waste water treatment system of printing and dyeing by grid pond
Then larger particles impurity enters conditioning tank by pipeline self, installation air-floating apparatus removes to suspend in water body in conditioning tank
Enter first shallow lake pond after grain substance and the water outlet of small fibrous matter, the water outlet injection hydrolysis acidification pool in first shallow lake pond is difficult to degrade by macromolecular
Hydrolysis of organic matter acidification is small molecule degradable material, is sent into anaerobic jar after water outlet, and the biogas that anaerobic jar generates is through desulfurization, de-
Enter gas-holder after water, removing impurities purification and then discharge or burn recycling thermal energy, anaerobic jar water outlet enters contact-oxidation pool and handles, makes
Biomembrane comes into full contact in organic matter and pond in waste water, through microorganism adsorption, degradation, after being purified water quality, and warp
Qualified discharge after water outlet is handled using sand filter after inclined-tube sedimentation tank precipitating is completed at the purification to printing and dyeing pre-treatment waste water
Reason, but handled in wastewater treatment process before above-mentioned printing and dyeing, dirt can be generated in first shallow lake pond, inclined-tube sedimentation tank and anaerobic jar biogas residue
Mud, these sludge need periodic cleaning.It is therefore desirable to design a kind of dirt accordingly with printing and dyeing pre-treatment waste water treatment system
Mud treatment system, with the sludge generated in form sediment at the beginning of easy cleaning pond, inclined-tube sedimentation tank and anaerobic jar biogas residue.
Summary of the invention
In view of the deficiencies of the prior art, the utility model be intended to provide one kind can facilitate to first shallow lake pond, inclined-tube sedimentation tank and
The sludge generated in anaerobic jar biogas residue is cleared up, and carries out compression processing to sludge by filtering means dehydration to reduce sludge volume
The sludge treating system for facilitating the printing and dyeing pre-treatment wastewater treatment of outward transport to generate.
To achieve the above objectives, the present invention adopts the following technical solutions:
The sludge treating system that pre-treatment wastewater treatment of printing and dyeing generates, including first shallow lake pond, anaerobic jar, inclined-tube sedimentation tank, dirt
Mud thickener and plate and frame filter press, the sludge in first shallow lake pond flow into sludge concentration tank via sludge pipe, the biogas residue in anaerobic jar
It is flowed into sludge concentration tank with the sludge in inclined-tube sedimentation tank via sludge pipe, sludge concentration tank passes through sludge pipe and plate compression
Machine connects, and is equipped with sludge pump on sludge pipe.
Further, the pond body of sludge concentration tank uses Reinforced Concrete Structure, and outer dimension is 5 × 5 × 6m, and available depth is
5m, dischargeable capacity 125m3。
Further, the filter area of plate and frame filter press is 50m2, frame size is 810 × 810mm, plate and frame filter press
Filter plate material is reinforced polypropylene, and the filter cloth material of plate and frame filter press is terylen, and filter cloth specification is 200 mesh, plate and frame filter press
Power of motor is 3.5KW, and operating temperature is -5oC to+110oC, and filter pressure is greater than 0.6MPa, and maximum pressing force is 76KN.
Further, sludge pump is screw pump, and the flow of sludge pump is 40m3/ h, the lift of sludge pump is 0.6MPa, dirty
The power of motor of dredge pump is 2.5KW, and sludge pump includes two, wherein one spare.
The utility model has the following beneficial effects:
The utility model is printed and dyed the sludge treating system that pre-treatment wastewater treatment generates, and is sunk in first shallow lake pond and inclined-tube sedimentation tank
The biogas residue that the sludge and anaerobic jar in shallow lake generate flows into sludge concentration tank via sludge pipe, and the sludge in sludge concentration tank is through digesting
Plate and frame filter press filters pressing is delivered by sludge pump after concentration and transports outward disposition at mud cake;Sludge can be concentrated from 99% moisture content
It to 80% hereinafter, thus greatly reducing the volume of sludge, is transported outward convenient for sludge, having can facilitate to first shallow lake pond, inclined-tube sedimentation tank
And the sludge in anaerobic jar biogas residue is cleared up, and carries out compression processing to sludge by filtering means dehydration to reduce sludge volume side
Just the characteristics of transporting outward.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the sludge treating system that the utility model printing and dyeing pre-treatment wastewater treatment generates;
Fig. 2 is the Treatment of Sludge flow chart for the sludge treating system that the utility model printing and dyeing pre-treatment wastewater treatment generates.
In figure: 1, first shallow lake pond;2, anaerobic jar;3, inclined-tube sedimentation tank;4, sludge concentration tank;5, plate and frame filter press;41, sludge
Pump.
Specific embodiment
With reference to the accompanying drawing and specific embodiment, the utility model will be further described, in order to become apparent from geography
Solve the technical idea of the requires of the utility model protection.
The sludge treating system that the utility model printing and dyeing pre-treatment wastewater treatment as shown in Figs. 1-2 generates, including first shallow lake pond
1, anaerobic jar 2, inclined-tube sedimentation tank 3, sludge concentration tank 4 and plate and frame filter press 5, the sludge in first shallow lake pond 1 are flowed into via sludge pipe
In sludge concentration tank 4, the sludge in biogas residue and inclined-tube sedimentation tank 3 in anaerobic jar 2 flows into sludge concentration tank 4 via sludge pipe
In, sludge concentration tank 4 is connected by sludge pipe and plate and frame filter press 5, is equipped with sludge pump 41 on sludge pipe.
Wherein, the pond body of sludge concentration tank 4 uses Reinforced Concrete Structure, and outer dimension is 5 × 5 × 6m, and available depth 5m has
Effect volume is 125m3.The filter area of plate and frame filter press 5 is 50m2, frame size is 810 × 810mm, the filter of plate and frame filter press 5
Plate matter is reinforced polypropylene, and the filter cloth material of plate and frame filter press 5 is terylen, and filter cloth specification is 200 mesh, plate and frame filter press 5
Power of motor is 3.5KW, and operating temperature is -5oC to+110oC, and filter pressure is greater than 0.6MPa, and maximum pressing force is 76KN.It is dirty
Dredge pump 41 is screw pump, and the flow of sludge pump 41 is 40m3/ h, the lift of sludge pump 41 are 0.6MPa, the motor function of sludge pump 41
Rate is 2.5KW, and sludge pump 41 includes two, wherein one spare.
The utility model is printed and dyed the sludge treating system that pre-treatment wastewater treatment generates, in first shallow lake pond 1 and inclined-tube sedimentation tank 3
The biogas residue that the sludge and anaerobic jar 2 of precipitating generate flows into sludge concentration tank 4 via sludge pipe, the sludge in sludge concentration tank 4
5 filters pressing of plate and frame filter press is delivered by sludge pump 41 after digestion concentration and transports outward disposition at mud cake;Sludge can contain from 99%
Water rate is concentrated to 80% hereinafter, thus greatly reduce the volume of sludge, transports outward convenient for sludge, have can facilitate to first shallow lake pond 1,
Sludge in 2 biogas residue of inclined-tube sedimentation tank 3 and anaerobic jar is cleared up, and carries out compression processing to sludge by filtering means dehydration to drop
The characteristics of low sludge volume facilitates outward transport.
For those skilled in the art, it can make other each according to the above description of the technical scheme and ideas
Kind is corresponding to be changed and deforms, and all these change and deform the guarantor that all should belong to the utility model claims
Within the scope of shield.
Claims (4)
1. the sludge treating system that pre-treatment wastewater treatment of printing and dyeing generates, it is characterised in that: including first shallow lake pond (1), anaerobic jar
(2), inclined-tube sedimentation tank (3), sludge concentration tank (4) and plate and frame filter press (5), the just sludge in shallow lake pond (1) is via sludge
Pipe flows into sludge concentration tank (4), and the sludge in biogas residue and inclined-tube sedimentation tank (3) in anaerobic jar (2) is flowed into via sludge pipe
In sludge concentration tank (4), sludge concentration tank (4) is connected by sludge pipe and plate and frame filter press (5), is equipped with sludge on sludge pipe
It pumps (41).
2. the sludge treating system that printing and dyeing pre-treatment wastewater treatment generates as described in claim 1, it is characterised in that: the dirt
The pond body of mud thickener (4) uses Reinforced Concrete Structure, and outer dimension is 5 × 5 × 6m, available depth 5m, and dischargeable capacity is
125m3。
3. the sludge treating system that printing and dyeing pre-treatment wastewater treatment generates as described in claim 1, it is characterised in that: the plate
The filter area of frame filter press (5) is 50m2, frame size is 810 × 810mm, and the filter plate material of plate and frame filter press (5) is to increase
Strong polypropylene, the filter cloth material of plate and frame filter press (5) are terylen, and filter cloth specification is 200 mesh, the motor function of plate and frame filter press (5)
Rate is 3.5KW, and operating temperature is -5oC to+110oC, and filter pressure is greater than 0.6MPa, and maximum pressing force is 76KN.
4. the sludge treating system that printing and dyeing pre-treatment wastewater treatment generates as described in claim 1, it is characterised in that: the dirt
Dredge pump (41) is screw pump, and the flow of sludge pump (41) is 40m3/ h, the lift of sludge pump (41) are 0.6MPa, sludge pump (41)
Power of motor be 2.5KW, sludge pump (41) includes two, wherein one is spare.
Priority Applications (1)
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CN201821798464.1U CN209352716U (en) | 2018-11-02 | 2018-11-02 | The sludge treating system that pre-treatment wastewater treatment of printing and dyeing generates |
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CN201821798464.1U CN209352716U (en) | 2018-11-02 | 2018-11-02 | The sludge treating system that pre-treatment wastewater treatment of printing and dyeing generates |
Publications (1)
Publication Number | Publication Date |
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CN209352716U true CN209352716U (en) | 2019-09-06 |
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CN201821798464.1U Expired - Fee Related CN209352716U (en) | 2018-11-02 | 2018-11-02 | The sludge treating system that pre-treatment wastewater treatment of printing and dyeing generates |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109133544A (en) * | 2018-11-02 | 2019-01-04 | 石狮市展耀纺织科技有限公司 | The sludge treating system and its treatment process that pre-treatment wastewater treatment of printing and dyeing generates |
-
2018
- 2018-11-02 CN CN201821798464.1U patent/CN209352716U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109133544A (en) * | 2018-11-02 | 2019-01-04 | 石狮市展耀纺织科技有限公司 | The sludge treating system and its treatment process that pre-treatment wastewater treatment of printing and dyeing generates |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190906 |