CN209352716U - The sludge treating system that pre-treatment wastewater treatment of printing and dyeing generates - Google Patents

The sludge treating system that pre-treatment wastewater treatment of printing and dyeing generates Download PDF

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Publication number
CN209352716U
CN209352716U CN201821798464.1U CN201821798464U CN209352716U CN 209352716 U CN209352716 U CN 209352716U CN 201821798464 U CN201821798464 U CN 201821798464U CN 209352716 U CN209352716 U CN 209352716U
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China
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sludge
plate
filter press
concentration tank
pump
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CN201821798464.1U
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Chinese (zh)
Inventor
王清培
涅夫斯基·亚历山大
王义栋
郑志辉
张学礼
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Shishi Shine Textile Technology Co Ltd
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Shishi Shine Textile Technology Co Ltd
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Abstract

The utility model discloses a kind of sludge treating systems that printing and dyeing pre-treatment wastewater treatment generates, sludge in first shallow lake pond flows into sludge concentration tank via sludge pipe, the sludge in biogas residue and inclined-tube sedimentation tank in anaerobic jar flows into sludge concentration tank via sludge pipe, sludge concentration tank is connected by sludge pipe with plate and frame filter press, and sludge pump is equipped on sludge pipe;The biogas residue that the sludge and anaerobic jar precipitated in first shallow lake pond and inclined-tube sedimentation tank generates is transported outward at mud cake via in sludge pipe inflow sludge concentration tank, the sludge in sludge concentration tank delivers into plate and frame filter press filters pressing by sludge pump after digestion concentration and is disposed;Sludge can be concentrated to 80% or less from 99% moisture content, thus greatly reduce the volume of sludge, convenient for sludge outward transport, the sludge in first shallow lake pond, inclined-tube sedimentation tank and anaerobic jar biogas residue is cleared up with that can facilitate, and compression processing is carried out to sludge to reduce the characteristics of sludge volume facilitates outward transport by filtering means dehydration.

Description

The sludge treating system that pre-treatment wastewater treatment of printing and dyeing generates
Technical field
The utility model belongs to textile printing and dyeing pre-treatment technical field of waste water processing, and in particular to a kind of printing and dyeing pre-treatment is useless The sludge treating system that water process generates.
Background technique
Textile finishing generally can be divided into three phases: pre-treatment, dyeing, final finishing.According to the difference of weaving mode, cotton and Cotton blend, which knits product, can be divided into tatting product and knitting product.Other than dyeing pretreatment process is slightly different, dyeing and print Flower process is essentially identical.By taking woven as an example, pretreatment process are as follows: fabric examines → singes → desizing → boiling-off → bleaching → Mercerized finish.
The process that pre-treatment mainly generates waste water is as follows:
(1) it singes waste water, fabric has to pass through cooling cylinder or water-bath after singing, enable fabric is cooling to restore feel, waste water water Amount is few.Contained major impurity ingredient is Soft flocks.
(2) desized wastewater, desizing are to remove the process of warp yarn sizing material, the main method for using starch enzyme desizing.Desizing Waste water accounts for the 20%-35% of pre-treatment workshop total water consumption, and pollution level is relatively high.Contain various slurry degradation objects, fiber The pollutants such as bits, enzyme, PVA.
(3) scouring and bleaching waste water, boiling-off technique generally use the aqueous solution of caustic soda, surfactant etc., in pH value 10-13(caustic soda Dosage respectively may be about 40g/L, 80g/L according to fabric is thick and heavy) under conditions of to cotton fiber carry out boiling-off, remove fiber in cotton wax, The impurity such as grease, pectin.Waste water is in strong basicity, and BOD and COD value are higher.Bleaching process is gone using hydrogen peroxide as oxidant Except fiber surface and internal foreign pigment.Since hydrogen peroxide almost decomposes in bleaching effluent, the waste water characteristic amount of being is big But pollution is small, substantially belongs to cleaning waste water.Boiling-off and bleaching process carry out on same board, since workshop bleaching and scouring equipment is discontinuous Operating, wastewater flow rate are not very big.
(4) mercerizing waste water, mercerized finish use sodium hydroxide concentrated alkali solution (about 200g/L).Mercerizing waste water alkalinity is high, High alkali liquid is not discharged generally, and use is repeated as many times as required in technique.Company is returned using multi-effect evaporator mercerizing waste water light alkali concentration Receipts system utilizes concentration recycle of alkali liquor.
Waste water is being removed floating material, suspended material etc. in waste water by pre-treatment waste water treatment system of printing and dyeing by grid pond Then larger particles impurity enters conditioning tank by pipeline self, installation air-floating apparatus removes to suspend in water body in conditioning tank Enter first shallow lake pond after grain substance and the water outlet of small fibrous matter, the water outlet injection hydrolysis acidification pool in first shallow lake pond is difficult to degrade by macromolecular Hydrolysis of organic matter acidification is small molecule degradable material, is sent into anaerobic jar after water outlet, and the biogas that anaerobic jar generates is through desulfurization, de- Enter gas-holder after water, removing impurities purification and then discharge or burn recycling thermal energy, anaerobic jar water outlet enters contact-oxidation pool and handles, makes Biomembrane comes into full contact in organic matter and pond in waste water, through microorganism adsorption, degradation, after being purified water quality, and warp Qualified discharge after water outlet is handled using sand filter after inclined-tube sedimentation tank precipitating is completed at the purification to printing and dyeing pre-treatment waste water Reason, but handled in wastewater treatment process before above-mentioned printing and dyeing, dirt can be generated in first shallow lake pond, inclined-tube sedimentation tank and anaerobic jar biogas residue Mud, these sludge need periodic cleaning.It is therefore desirable to design a kind of dirt accordingly with printing and dyeing pre-treatment waste water treatment system Mud treatment system, with the sludge generated in form sediment at the beginning of easy cleaning pond, inclined-tube sedimentation tank and anaerobic jar biogas residue.
Summary of the invention
In view of the deficiencies of the prior art, the utility model be intended to provide one kind can facilitate to first shallow lake pond, inclined-tube sedimentation tank and The sludge generated in anaerobic jar biogas residue is cleared up, and carries out compression processing to sludge by filtering means dehydration to reduce sludge volume The sludge treating system for facilitating the printing and dyeing pre-treatment wastewater treatment of outward transport to generate.
To achieve the above objectives, the present invention adopts the following technical solutions:
The sludge treating system that pre-treatment wastewater treatment of printing and dyeing generates, including first shallow lake pond, anaerobic jar, inclined-tube sedimentation tank, dirt Mud thickener and plate and frame filter press, the sludge in first shallow lake pond flow into sludge concentration tank via sludge pipe, the biogas residue in anaerobic jar It is flowed into sludge concentration tank with the sludge in inclined-tube sedimentation tank via sludge pipe, sludge concentration tank passes through sludge pipe and plate compression Machine connects, and is equipped with sludge pump on sludge pipe.
Further, the pond body of sludge concentration tank uses Reinforced Concrete Structure, and outer dimension is 5 × 5 × 6m, and available depth is 5m, dischargeable capacity 125m3
Further, the filter area of plate and frame filter press is 50m2, frame size is 810 × 810mm, plate and frame filter press Filter plate material is reinforced polypropylene, and the filter cloth material of plate and frame filter press is terylen, and filter cloth specification is 200 mesh, plate and frame filter press Power of motor is 3.5KW, and operating temperature is -5oC to+110oC, and filter pressure is greater than 0.6MPa, and maximum pressing force is 76KN.
Further, sludge pump is screw pump, and the flow of sludge pump is 40m3/ h, the lift of sludge pump is 0.6MPa, dirty The power of motor of dredge pump is 2.5KW, and sludge pump includes two, wherein one spare.
The utility model has the following beneficial effects:
The utility model is printed and dyed the sludge treating system that pre-treatment wastewater treatment generates, and is sunk in first shallow lake pond and inclined-tube sedimentation tank The biogas residue that the sludge and anaerobic jar in shallow lake generate flows into sludge concentration tank via sludge pipe, and the sludge in sludge concentration tank is through digesting Plate and frame filter press filters pressing is delivered by sludge pump after concentration and transports outward disposition at mud cake;Sludge can be concentrated from 99% moisture content It to 80% hereinafter, thus greatly reducing the volume of sludge, is transported outward convenient for sludge, having can facilitate to first shallow lake pond, inclined-tube sedimentation tank And the sludge in anaerobic jar biogas residue is cleared up, and carries out compression processing to sludge by filtering means dehydration to reduce sludge volume side Just the characteristics of transporting outward.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the sludge treating system that the utility model printing and dyeing pre-treatment wastewater treatment generates;
Fig. 2 is the Treatment of Sludge flow chart for the sludge treating system that the utility model printing and dyeing pre-treatment wastewater treatment generates.
In figure: 1, first shallow lake pond;2, anaerobic jar;3, inclined-tube sedimentation tank;4, sludge concentration tank;5, plate and frame filter press;41, sludge Pump.
Specific embodiment
With reference to the accompanying drawing and specific embodiment, the utility model will be further described, in order to become apparent from geography Solve the technical idea of the requires of the utility model protection.
The sludge treating system that the utility model printing and dyeing pre-treatment wastewater treatment as shown in Figs. 1-2 generates, including first shallow lake pond 1, anaerobic jar 2, inclined-tube sedimentation tank 3, sludge concentration tank 4 and plate and frame filter press 5, the sludge in first shallow lake pond 1 are flowed into via sludge pipe In sludge concentration tank 4, the sludge in biogas residue and inclined-tube sedimentation tank 3 in anaerobic jar 2 flows into sludge concentration tank 4 via sludge pipe In, sludge concentration tank 4 is connected by sludge pipe and plate and frame filter press 5, is equipped with sludge pump 41 on sludge pipe.
Wherein, the pond body of sludge concentration tank 4 uses Reinforced Concrete Structure, and outer dimension is 5 × 5 × 6m, and available depth 5m has Effect volume is 125m3.The filter area of plate and frame filter press 5 is 50m2, frame size is 810 × 810mm, the filter of plate and frame filter press 5 Plate matter is reinforced polypropylene, and the filter cloth material of plate and frame filter press 5 is terylen, and filter cloth specification is 200 mesh, plate and frame filter press 5 Power of motor is 3.5KW, and operating temperature is -5oC to+110oC, and filter pressure is greater than 0.6MPa, and maximum pressing force is 76KN.It is dirty Dredge pump 41 is screw pump, and the flow of sludge pump 41 is 40m3/ h, the lift of sludge pump 41 are 0.6MPa, the motor function of sludge pump 41 Rate is 2.5KW, and sludge pump 41 includes two, wherein one spare.
The utility model is printed and dyed the sludge treating system that pre-treatment wastewater treatment generates, in first shallow lake pond 1 and inclined-tube sedimentation tank 3 The biogas residue that the sludge and anaerobic jar 2 of precipitating generate flows into sludge concentration tank 4 via sludge pipe, the sludge in sludge concentration tank 4 5 filters pressing of plate and frame filter press is delivered by sludge pump 41 after digestion concentration and transports outward disposition at mud cake;Sludge can contain from 99% Water rate is concentrated to 80% hereinafter, thus greatly reduce the volume of sludge, transports outward convenient for sludge, have can facilitate to first shallow lake pond 1, Sludge in 2 biogas residue of inclined-tube sedimentation tank 3 and anaerobic jar is cleared up, and carries out compression processing to sludge by filtering means dehydration to drop The characteristics of low sludge volume facilitates outward transport.
For those skilled in the art, it can make other each according to the above description of the technical scheme and ideas Kind is corresponding to be changed and deforms, and all these change and deform the guarantor that all should belong to the utility model claims Within the scope of shield.

Claims (4)

1. the sludge treating system that pre-treatment wastewater treatment of printing and dyeing generates, it is characterised in that: including first shallow lake pond (1), anaerobic jar (2), inclined-tube sedimentation tank (3), sludge concentration tank (4) and plate and frame filter press (5), the just sludge in shallow lake pond (1) is via sludge Pipe flows into sludge concentration tank (4), and the sludge in biogas residue and inclined-tube sedimentation tank (3) in anaerobic jar (2) is flowed into via sludge pipe In sludge concentration tank (4), sludge concentration tank (4) is connected by sludge pipe and plate and frame filter press (5), is equipped with sludge on sludge pipe It pumps (41).
2. the sludge treating system that printing and dyeing pre-treatment wastewater treatment generates as described in claim 1, it is characterised in that: the dirt The pond body of mud thickener (4) uses Reinforced Concrete Structure, and outer dimension is 5 × 5 × 6m, available depth 5m, and dischargeable capacity is 125m3
3. the sludge treating system that printing and dyeing pre-treatment wastewater treatment generates as described in claim 1, it is characterised in that: the plate The filter area of frame filter press (5) is 50m2, frame size is 810 × 810mm, and the filter plate material of plate and frame filter press (5) is to increase Strong polypropylene, the filter cloth material of plate and frame filter press (5) are terylen, and filter cloth specification is 200 mesh, the motor function of plate and frame filter press (5) Rate is 3.5KW, and operating temperature is -5oC to+110oC, and filter pressure is greater than 0.6MPa, and maximum pressing force is 76KN.
4. the sludge treating system that printing and dyeing pre-treatment wastewater treatment generates as described in claim 1, it is characterised in that: the dirt Dredge pump (41) is screw pump, and the flow of sludge pump (41) is 40m3/ h, the lift of sludge pump (41) are 0.6MPa, sludge pump (41) Power of motor be 2.5KW, sludge pump (41) includes two, wherein one is spare.
CN201821798464.1U 2018-11-02 2018-11-02 The sludge treating system that pre-treatment wastewater treatment of printing and dyeing generates Expired - Fee Related CN209352716U (en)

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CN201821798464.1U CN209352716U (en) 2018-11-02 2018-11-02 The sludge treating system that pre-treatment wastewater treatment of printing and dyeing generates

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109133544A (en) * 2018-11-02 2019-01-04 石狮市展耀纺织科技有限公司 The sludge treating system and its treatment process that pre-treatment wastewater treatment of printing and dyeing generates

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109133544A (en) * 2018-11-02 2019-01-04 石狮市展耀纺织科技有限公司 The sludge treating system and its treatment process that pre-treatment wastewater treatment of printing and dyeing generates

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Granted publication date: 20190906