CN209342659U - Wirerope holographic detection device - Google Patents
Wirerope holographic detection device Download PDFInfo
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- CN209342659U CN209342659U CN201822060192.1U CN201822060192U CN209342659U CN 209342659 U CN209342659 U CN 209342659U CN 201822060192 U CN201822060192 U CN 201822060192U CN 209342659 U CN209342659 U CN 209342659U
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- wirerope
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- detection box
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- 238000001514 detection method Methods 0.000 title claims abstract description 52
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000005259 measurement Methods 0.000 claims abstract description 8
- 239000000523 sample Substances 0.000 claims description 30
- 238000012545 processing Methods 0.000 claims description 26
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 230000035945 sensitivity Effects 0.000 claims description 9
- 239000003550 marker Substances 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013139 quantization Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 210000002435 tendon Anatomy 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
The utility model proposes wirerope holographic detection devices, including pedestal, support post, detection box, the pedestal top center is fixed with support post by screw, detection box is fixed with by anchor ear in the support post middle part of sliding channel, control cabinet is fixed with by screw at the top of the support post, lower fixed frame is fixed with by screw on the two sidewalls of the detection box lower end, fixed idler whell is fixed with by pin shaft above the lower fixed frame end, the wirerope holographic detection device design structure is reasonable, conveniently moving, it can be to being detected inside and outside wirerope, discovery fracture of wire or deformation condition in time, whether the quality for being easy to understand wirerope influences to continue to use, avoid using when cause danger, measurement result accuracy is high, it is fast to detect speed, high degree of automation, and it is applicable to various sizes of wire rope standard, Possess backup power source, avoid powering off the influence to equipment, is easy to use.
Description
Technical field
The utility model relates to wire rope standard equipment technical fields, more particularly, to wirerope holographic detection device.
Background technique
Wirerope is that mechanical property and the satisfactory steel wire of geometric dimension are twisted together according to certain rules
Helical form steel tendon, wirerope is by steel wire, wire rope core and grease composition.Wirerope is first to be twisted stock by multilayer steel wire, then with rope
Centered on core, helically wound rope is twisted by certain amount stock.In material carrying machine, for promotion, traction, tension and carrying
It is used.The intensity of wirerope is high, from heavy and light, stable working, be not easy whole root fracture suddenly, reliable operation.
Since the length of steel rope time uses, biggish pulling force and friction are born, not only the steel wire on surface can be worn
Fracture, internal steel wire as the effect of stress and be broken, therefore the wirerope for being commonly used, Yao Jingchang into
Row check, in time discovery broken string phenomenon, avoid using when wire cable rupture cause danger.
Existing testing device for wire ropes has a single function mostly, tightly judges steel by nondestructiving inspecting equipment and artificial visual
Whether there is defect inside and outside cord, if influence to use, it is slow that this mode detects speed, and is easy to appear false retrieval phenomenon.
Utility model content
The utility model proposes the detections that one kind can be applicable in different thicknesses wirerope to automate high wirerope
Holographic detection device.
The technical solution of the utility model is achieved in that
Wirerope holographic detection device, including pedestal, support post, detection box, the pedestal top center pass through spiral shell
It follows closely and is fixed with support post, detection box, the support post top are fixed with by anchor ear in the support post middle part of sliding channel
Portion is fixed with control cabinet by screw, lower fixed frame is fixed with by screw on the two sidewalls of the detection box lower end, under described
Fixed idler whell is fixed with by pin shaft above fixed frame end, the detection box upper end is fixed on two sidewalls by screw
Fixed frame, fixed frame end portion lower section are fixed with flexible supporting frames by screw, pass through pin below the flexible supporting frames
Axis is fixed with action roller, and the detection box center of inside is fixed with electromagnetic supersonic flaw detecting instrument, the detection case by screw
The through-hole convenient for steel wire penetrating is formed on the inner wall of body two sides, through-hole surrounding is fixed with deflection measuring device by screw,
Linear motor is fixed with by screw inside the detection box, mark is fixed with by garter spring on the projecting shaft of the linear motor
Remember pen.
Further, direction movement wheel, the direction movement wheel at least three are fixed with by screw below the pedestal
A, the direction movement wheel comes with brake locking device.
Further, central processing unit, control cabinet upper end front surface are fixed with by screw inside the control cabinet
On be inlaid with display screen, voice announcer, the display screen, voice announcer, electricity are fixed with by screw on the control cabinet
Magnetic reflectoscope, linear motor are electrically connected with central processing unit.
Further, backup power source is fixed with by screw inside the control cabinet, is inlaid on the control cabinet lower wall
Power source charges socket, the power source charges socket are electrically connected with backup power source, and the backup power source is electrically connected with central processing unit.
Further, the central axes of the lower fixed frame and upper holder are in same vertical plane, the action roller position
In the surface of fixed idler whell.
Further, number recorder, the number recorder are fixed with by screw on one of them described lower fixed frame upper surface
It is arranged towards the central axes of upper holder, the number recorder is electrically connected with central processing unit.
Further, drive motor is fixed with by screw on another described lower fixed frame, the drive motor and solid
Determine idler wheel transmission connection, the drive motor is electrically connected with central processing unit.
Further, the deflection measuring device includes measuring probe and fixed plate, and the fixed plate is solid by screw
It is scheduled on detection box inner wall, is bonded with pressure sensor on the inside of the fixed plate, is bonded with Gao Ling on the pressure sensor
Quick property spring, the high sensitivity spring end are fixed with measuring probe, and the pressure sensor is electrically connected with central processing unit.
Further, the measuring probe front end is arc-shaped structure, and the deflection measuring device shares four groups of surveys
Amount probe and annular array distribution.
Further, the pressure sensor center is bonded with laser ranging probe, and the laser ranging probe direction is surveyed
Amount probe back-end central setting, the laser ranging probe are electrically connected with central processing unit.
Using above-mentioned technical proposal, the utility model has the following beneficial effects: wirerope holographic detection device design knot
Structure is reasonable, conveniently moving, can find fracture of wire or deformation condition in time to detecting inside and outside wirerope, be easy to understand steel
Whether the quality of cord, which influences, continues to use, avoid using when cause danger, measurement result accuracy is high, and detection speed is fast, from
Dynamicization degree is high, and is applicable to various sizes of wire rope standard, possesses backup power source, avoids powering off the influence to equipment,
It is easy to use.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, before not making the creative labor property
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the main view of the utility model；
Fig. 2 is the detection box schematic diagram of internal structure of the utility model；
Fig. 3 is that the deflection of the utility model measures apparatus structure schematic diagram；
Fig. 4 is the circuit structure block diagram of the utility model.
Wherein: 1, pedestal；2, direction movement wheel；3, support post；4, number recorder；5, lower fixed frame；6, fixed idler whell；7,
Action roller；8, flexible supporting frames；9, upper holder；10, control cabinet；11, display screen；12, central processing unit；13, voice is broadcast
Report device；14, backup power source；15, power source charges socket；16, drive motor；17, detection box；18, electromagnetic supersonic flaw detecting instrument；
19, deflection measuring device；20, measuring probe；21, high sensitivity spring；22, pressure sensor；23, laser ranging probe；
24, fixed plate；25, linear motor；26, marker pen.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without creative efforts
Every other embodiment obtained, fall within the protection scope of the utility model.
As shown in Figs 1-4, wirerope holographic detection device, including pedestal 1, support post 3, detection box 17, the bottom
1 top center of seat is fixed with support post 3 by screw, is fixed with detection by anchor ear in 3 middle part of sliding channel of support post
Cabinet 17 is fixed with control cabinet 10 by screw at the top of the support post 3, passes through on the 17 lower end two sidewalls of detection box
Screw is fixed with lower fixed frame 5, and 5 end of the lower fixed frame top is fixed with fixed idler whell 6, the detection box by pin shaft
Upper holder 9 is fixed with by screw on 17 upper ends two sidewalls, fixed 9 end of frame lower section is flexible by screw fixation
Support frame 8 is fixed with action roller 7 by pin shaft below the flexible supporting frames 8, and 17 center of inside of detection box passes through
Screw is fixed with electromagnetic supersonic flaw detecting instrument 18, the model BN5-EMAT of the electromagnetic supersonic flaw detecting instrument 18, the detection box
The through-hole convenient for steel wire penetrating is formed on 17 two sides inner walls, through-hole surrounding is fixed with deflection measuring device by screw
19, linear motor 25 is fixed with by screw inside the detection box 17, passes through hoop on the projecting shaft of the linear motor 25
Ring is fixed with marker pen 26.
Further, direction movement wheel 2 is fixed with by screw below the pedestal 1, the direction movement wheel 2 is at least
Three, the direction movement wheel 2 comes with brake locking device, is moved easily the position of device.
Further, central processing unit 12, the central processing unit 12 are fixed with by screw inside the control cabinet 10
Model FX2N, be inlaid with display screen 11 in the 10 upper end front surface of control cabinet, it is solid by screw on the control cabinet 10
Surely there are voice announcer 13, the model HMQA021 of the voice announcer 13, the display screen 11, voice announcer 13, electricity
Magnetic reflectoscope 18, linear motor 25 are electrically connected with central processing unit 12, and the central processing unit 12 can be to testing number
According to being analyzed and being shown on display screen 11, conveniently check.
Further, backup power source 14 is fixed with by screw inside the control cabinet 10, on 10 lower wall of control cabinet
It is inlaid with power source charges socket 15, the power source charges socket 15 is electrically connected with backup power source 14, and the backup power source 14 is in
Central processor 12 is electrically connected, can be to avoid the influence powered off to equipment.
Further, the central axes of the lower fixed frame 5 and upper holder 9 are in same vertical plane, the action roller 7
Positioned at the surface of fixed idler whell 6, wirerope can be supported and be limited.
Further, number recorder 4, the note code are fixed with by screw on one of them described 5 upper surface of lower fixed frame
Device 4 is arranged towards the central axes of upper holder 9, the model JK76A of the number recorder 4, the number recorder 4 and central processing unit
12 electrical connections, can count the length of wirerope.
Further, drive motor 16, the drive motor 16 are fixed with by screw on another described lower fixed frame 5
It is sequentially connected with fixed idler whell 6, the drive motor 16 is electrically connected with central processing unit 12, can be with by the drive motor 16
It drives wirerope to carry out speed stabilizing to advance automatically, facilitates and detected.
Further, the deflection measuring device 19 includes measuring probe 20 and fixed plate 24, and the fixed plate 24 is logical
It crosses screw to be fixed on 17 inner wall of detection box, pressure sensor 22, the pressure sensing is bonded on the inside of the fixed plate 24
The model RFP-603-5kg of device 22 is bonded with high sensitivity spring 21, the high sensitivity bullet on the pressure sensor 22
21 end of spring is fixed with measuring probe 20, and the pressure sensor 22 is electrically connected with central processing unit 12, by logical to wirerope
The out-of-date pressure size measured often detects, it can be determined that whether deformation occurs and the size of deformation quantity for wirerope.
Further, 20 front end of measuring probe is arc-shaped structure, and the deflection measuring device 19 shares four
Group measuring probe 20 and annular array distribution, can increase the contact area with wirerope, facilitate discovery fracture of wire phenomenon.
Further, 22 center of pressure sensor is bonded with laser ranging probe 23, the laser ranging probe 23
Model RWRFA-2M, the laser ranging probe 23 is arranged towards 20 back-end central of measuring probe, and the laser ranging is visited
First 23 are electrically connected with central processing unit 12, the laser ranging probe 23 can the deflection to wirerope carry out quantization measurement.
In use, suitable position can be reached with the position of mobile device by direction movement wheel 2, it, will when being checked
Detected wirerope passes through the electromagnetic acoustic then passed through inside detection box 17 between fixed idler whell 6 and action roller 7
Defectoscope 18 and deflection measuring device 19 control startup power supply by the control button on control cabinet 10, and drive motor 16 opens
The lively power of movable property drives fixed idler whell 6 to rotate, and drives wirerope to advance by frictional force when fixed idler whell 6 rotates, movable at this time
Idler wheel 7 guarantees to be pressed on above wirerope always under the action of flexible supporting frames 8, avoids wirerope that play, number recorder 4 occurs
The length of wirerope can be measured, measurement structure is shown on display screen 11 after being transmitted to central processing unit 12, steel wire
When rope passes through from 19 center of deflection measuring device, measuring probe 20 is tightly attached to wirerope under the action of high sensitivity spring 21
Surface can cause four high sensitivity springs 21 constantly to shrink when wirerope surface irregularity, and high sensitivity spring 21 is received
Different size of pressure can be generated when contracting to pressure sensor 22, while laser ranging probe 23 can be with precise measurement measuring probe
20 shift in position amount, measurement structure are transmitted in central processing unit 12 and are analyzed, and analysis structure is shown on display screen 11,
May determine that the phenomenon that whether wirerope surface is jagged or flattens by measurement result, wirerope is from electromagnetic supersonic flaw detecting instrument 18
When inside passes through, electromagnetic supersonic flaw detecting instrument 18 can judge that whether occurring fracture of wire inside wirerope shows by electromagnetic acoustic detection
As when finding fracture of wire phenomenon, central processing unit 12 controls the starting of linear motor 25 and drives marker pen 26 close to wirerope, when having
The position of fracture of wire draws one of cue mark by the surface Shi Qi, and user can be with by the analysis result on display screen 11
The specific performance of wirerope is solved, thus judge whether wirerope can continue to use, it can direct language by voice announcer 13
Sound broadcasts testing result.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection scope within.
Claims (10)
1. wirerope holographic detection device, it is characterised in that: described including pedestal (1), support post (3), detection box (17)
Pedestal (1) top center is fixed with support post (3) by screw, solid by anchor ear in support post (3) middle part of sliding channel
Surely have detection box (17), be fixed with control cabinet (10) at the top of the support post (3) by screw, the detection box (17)
It is fixed with lower fixed frame (5) on the two sidewalls of lower end by screw, is fixed with above lower fixed frame (5) end by pin shaft
Determine idler wheel (6), upper holder (9), fixed frame are fixed with by screw on detection box (17) the upper end two sidewalls
(9) it is fixed with flexible supporting frames (8) below end by screw, work is fixed with by pin shaft below the flexible supporting frames (8)
Dynamic idler wheel (7), detection box (17) center of inside are fixed with electromagnetic supersonic flaw detecting instrument (18), the detection case by screw
The through-hole convenient for steel wire penetrating is formed on the inner wall of body (17) two sides, through-hole surrounding is fixed with deflection measurement dress by screw
It sets (19), is fixed with linear motor (25) inside the detection box (17) by screw, the stretching of the linear motor (25)
Marker pen (26) are fixed with by garter spring on axis.
2. wirerope holographic detection device according to claim 1, it is characterised in that: pass through spiral shell below the pedestal (1)
Nail be fixed with direction movement wheel (2), the direction movement wheel (2) at least there are three, the direction movement wheel (2) comes with brake
Locking device.
3. wirerope holographic detection device according to claim 1, it is characterised in that: pass through inside the control cabinet (10)
Screw is fixed with central processing unit (12), is inlaid with display screen (11), the control in the front surface of control cabinet (10) upper end
It is fixed with voice announcer (13) on case (10) by screw, the display screen (11), voice announcer (13), electromagnetic acoustic are visited
Hurt instrument (18), linear motor (25) is electrically connected with central processing unit (12).
4. wirerope holographic detection device according to claim 3, it is characterised in that: pass through inside the control cabinet (10)
Screw is fixed with backup power source (14), is inlaid with power source charges socket (15) on control cabinet (10) lower wall, the power supply fills
Electrical outlet (15) is electrically connected with backup power source (14), and the backup power source (14) is electrically connected with central processing unit (12).
5. wirerope holographic detection device according to claim 1, it is characterised in that: lower fixed frame (5) He Shanggu
The central axes of frame (9) are determined in same vertical plane, and the action roller (7) is located at the surface of fixed idler whell (6).
6. wirerope holographic detection device according to claim 3, it is characterised in that: one of them described lower fixed frame
(5) it being fixed with number recorder (4) on upper surface by screw, the number recorder (4) is arranged towards the central axes of upper holder (9),
The number recorder (4) is electrically connected with central processing unit (12).
7. wirerope holographic detection device according to claim 6, it is characterised in that: another described lower fixed frame (5)
Upper to be fixed with drive motor (16) by screw, the drive motor (16) and fixed idler whell (6) are sequentially connected, the driving horse
It is electrically connected up to (16) with central processing unit (12).
8. wirerope holographic detection device according to claim 3, it is characterised in that: the deflection measuring device (19)
Including measuring probe (20) and fixed plate (24), the fixed plate (24) is fixed by screws on detection box (17) inner wall,
It is bonded with pressure sensor (22) on the inside of the fixed plate (24), is bonded with high sensitivity spring on the pressure sensor (22)
(21), high sensitivity spring (21) end is fixed with measuring probe (20), the pressure sensor (22) and central processing
Device (12) electrical connection.
9. wirerope holographic detection device according to claim 8, it is characterised in that: measuring probe (20) front end
For arc-shaped structure, the deflection measuring device (19) shares four groups of measuring probes (20) and annular array is distributed.
10. wirerope holographic detection device according to claim 8, it is characterised in that: in the pressure sensor (22)
Centre is bonded with laser ranging probe (23), and the laser ranging probe (23) is arranged towards measuring probe (20) back-end central, institute
Laser ranging probe (23) is stated to be electrically connected with central processing unit (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822060192.1U CN209342659U (en) | 2018-12-10 | 2018-12-10 | Wirerope holographic detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822060192.1U CN209342659U (en) | 2018-12-10 | 2018-12-10 | Wirerope holographic detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209342659U true CN209342659U (en) | 2019-09-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822060192.1U Expired - Fee Related CN209342659U (en) | 2018-12-10 | 2018-12-10 | Wirerope holographic detection device |
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| Country | Link |
|---|---|
| CN (1) | CN209342659U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111532940A (en) * | 2020-05-06 | 2020-08-14 | 日立楼宇技术（广州）有限公司 | Damage detection method, device, equipment, storage medium and damage detector |
| CN113848248A (en) * | 2021-09-22 | 2021-12-28 | 深圳市鼎泰建设工程检测有限公司 | Steel wire rope detection device for crane and use method thereof |
-
2018
- 2018-12-10 CN CN201822060192.1U patent/CN209342659U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111532940A (en) * | 2020-05-06 | 2020-08-14 | 日立楼宇技术（广州）有限公司 | Damage detection method, device, equipment, storage medium and damage detector |
| CN113848248A (en) * | 2021-09-22 | 2021-12-28 | 深圳市鼎泰建设工程检测有限公司 | Steel wire rope detection device for crane and use method thereof |
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Granted publication date: 20190903 |