CN209341969U - A fast detection fixture for bent pipes - Google Patents
A fast detection fixture for bent pipes Download PDFInfo
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- CN209341969U CN209341969U CN201822056827.0U CN201822056827U CN209341969U CN 209341969 U CN209341969 U CN 209341969U CN 201822056827 U CN201822056827 U CN 201822056827U CN 209341969 U CN209341969 U CN 209341969U
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Abstract
本实用新型公开了一种折弯管快速检测治具,包括检测主体、侧向仿形检验块、楔形夹持模块、检测块;检测主体上表面开有相互垂直的短槽和长槽;检测主体上靠近长槽的槽壁处设有若干对夹持槽,每对夹持槽关于长槽对称设置;检测主体上靠近夹持槽的位置设有若干对长度检测槽,每对长度检测槽错开设置;检测主体上靠近短槽的一侧槽壁上开有若干单侧夹持槽;楔形夹持模块设在夹持槽和单侧夹持槽内;检测块设在长度检测槽内;侧向仿形检验块上设有仿形槽,侧向仿形检验块固定在检测主体一侧。通过上述方式,本实用新型能够对折弯管空间形位结构尺寸进行快速检测,能够提高产品外观质量和品质稳定性,通用性好,检测成本低。
The utility model discloses a fast detection jig for bending pipes, which comprises a detection main body, a lateral profiling inspection block, a wedge-shaped clamping module, and a detection block; short grooves and long grooves perpendicular to each other are opened on the upper surface of the detection main body; There are several pairs of clamping grooves on the main body close to the groove wall of the long groove. Staggered settings; there are several one-side clamping grooves on the side of the detection body close to the short groove; wedge-shaped clamping modules are set in the clamping groove and one-side clamping groove; the detection block is set in the length detection groove; A profiling groove is arranged on the lateral profiling inspection block, and the lateral profiling inspection block is fixed on one side of the detection main body. Through the above method, the utility model can quickly detect the shape, position and structure size of the bent pipe, can improve the appearance quality and quality stability of the product, has good versatility, and has low detection cost.
Description
技术领域technical field
本实用新型涉及检测治具领域,特别是涉及一种折弯管快速检测治具。The utility model relates to the field of detection jigs, in particular to a fast detection jig for bent pipes.
背景技术Background technique
航空用折弯管具有以下特点:外观要求高、尺寸较长,折弯后易变形、空间尺寸检测困难,变形后很难定位。通常需使用大行程三维检测设备来检测空间形位尺寸,设备投入成本高;检测的过程需要通过多次装夹固定来稳定基准,操作繁琐,累计误差影响精度,而且多次的装夹易导致产品划碰伤等外观不良,装夹过程对于检验人员的要求较高。Bending tubes for aviation have the following characteristics: high appearance requirements, long dimensions, easy deformation after bending, difficult detection of spatial dimensions, and difficult positioning after deformation. It is usually necessary to use large-stroke three-dimensional detection equipment to detect the spatial shape and size, and the equipment investment cost is high; the detection process needs to be clamped and fixed multiple times to stabilize the datum, the operation is cumbersome, the cumulative error affects the accuracy, and multiple clamps are easy to cause The product has poor appearance such as scratches and bruises, and the clamping process has high requirements for inspectors.
实用新型内容Utility model content
本实用新型主要解决的技术问题是提供一种折弯管快速检测治具,能够对折弯管进行快速检测,一次定位装夹即可满足所有空间尺寸的检测需求;通过简单的仿形结构配合通止规的检测原理即可完成检测,省去投入大行程三次元检测设备的投入;装夹过程简单稳定易操作,减少了产品因检测装夹导致的划碰伤产生几率;简化检测人员的作业要求,降低作业负荷。The technical problem mainly solved by the utility model is to provide a fast detection jig for bending pipes, which can quickly detect the bending pipes, and can meet the detection requirements of all spatial dimensions by one positioning and clamping; The detection principle of the stop gauge can complete the detection, eliminating the need to invest in large-stroke three-dimensional detection equipment; the clamping process is simple, stable and easy to operate, reducing the chance of scratches and bruises caused by the detection and clamping of the product; simplifying the work of the testing personnel Requirements, reduce workload.
为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种折弯管快速检测治具,包括:检测主体、侧向仿形检验块、楔形夹持模块、检测块和销柱;所述检测主体上表面开有T型的定位槽,定位槽包括相互垂直设置的短槽和长槽,长槽一端与短槽的中间处连通,长槽与短槽连接处设有圆弧过渡;所述检测主体上靠近长槽两侧的槽壁处设有若干对夹持槽,夹持槽与长槽连通,每对夹持槽关于长槽对称设置;所述检测主体上靠近夹持槽的位置设有若干对长度检测槽,长度检测槽与长槽连通,每对长度检测槽错开设置;所述检测主体上靠近短槽的一侧槽壁上开有若干单侧夹持槽,单侧夹持槽与短槽连通,单侧夹持槽位于靠近长槽的一侧;所述楔形夹持模块设在夹持槽和单侧夹持槽内,夹持槽和单侧夹持槽的槽底均开有紧固螺纹孔,楔形夹持模块通过紧固螺钉与紧固螺纹孔连接;所述检测块设在长度检测槽内;所述侧向仿形检验块上设有仿形槽,侧向仿形检验块通过所述销柱固定在检测主体上靠近短槽的一侧,侧向仿形检验块垂直于检测主体;所述楔形夹持模块包括底座和楔形块,所述底座横截面呈“凵”字型,底座上端两侧固定有一对夹块,夹块横截面呈直角三角形,夹块底面固定在底座上端,夹块的直角位于底座外侧,两个夹块的斜面对称设置;所述楔形块横截面呈倒立的“凸”字型,楔形块两侧设有圆弧面,所述楔形块设在底座上,楔形块的两个圆弧面分别与两个夹块的斜面接触。In order to solve the above technical problems, a technical solution adopted by the utility model is to provide a quick detection fixture for bent pipes, including: a detection body, a lateral profiling inspection block, a wedge-shaped clamping module, a detection block and a pin; There is a T-shaped positioning groove on the upper surface of the detection body. The positioning groove includes a short groove and a long groove arranged perpendicular to each other. One end of the long groove communicates with the middle of the short groove, and a circular arc transition is provided at the connection between the long groove and the short groove. ; The detection main body is provided with several pairs of clamping grooves near the groove walls on both sides of the long groove, the clamping grooves are connected with the long grooves, and each pair of clamping grooves is arranged symmetrically about the long grooves; The position of the groove is provided with several pairs of length detection grooves, the length detection grooves are connected with the long grooves, and each pair of length detection grooves is set in a staggered manner; on the side of the detection body close to the short grooves, there are several unilateral clamping grooves, The one-side clamping groove communicates with the short groove, and the one-side clamping groove is located on the side close to the long groove; the wedge-shaped clamping module is arranged in the clamping groove and one-side clamping groove, The bottom of the groove is provided with fastening threaded holes, and the wedge-shaped clamping module is connected with the fastening threaded holes through fastening screws; the detection block is arranged in the length detection groove; shaped groove, and the lateral profiling test block is fixed on the side of the detection main body close to the short groove through the pin, and the lateral profiling test block is perpendicular to the detection main body; the wedge-shaped clamping module includes a base and a wedge-shaped block. The cross-section of the base is in the shape of "凵", and a pair of clamps are fixed on both sides of the upper end of the base. The cross-section of the clamps is a right triangle. The bottom of the clamps is fixed on the upper end of the base. The inclined plane is arranged symmetrically; the cross-section of the wedge-shaped block is an inverted "convex" shape, and the two sides of the wedge-shaped block are provided with arc surfaces, and the wedge-shaped block is arranged on the base. The beveled contact of the clamp block.
进一步,所述楔形块上开有竖直设置的螺纹通孔,底座上对应螺纹孔的位置开有避让孔,所述紧固螺钉设在螺纹通孔内,紧固螺钉下端穿过避让孔并与紧固螺纹孔连接。Further, the wedge-shaped block is provided with a vertically arranged threaded through hole, and the position corresponding to the threaded hole is provided with an avoidance hole on the base, and the fastening screw is arranged in the threaded through hole, and the lower end of the fastening screw passes through the avoidance hole and Connect with fastening threaded holes.
本实用新型的有益效果是:本实用新型能够对航空折弯管产品空间形位结构尺寸进行快速检测,检测效率高;简化检验的装夹方法和次数,提高产品外观质量和品质稳定性;降低了检测人员的技能要求和工作负荷量,节省企业的人力成本;取代高昂的检测设备投入,为中小型企业降低设备成本;本检测治具采用模块化设计,有多个规格检测区间,可调整装夹模块以满足多个不同长度的产品测量。The beneficial effects of the utility model are: the utility model can quickly detect the space shape and structure size of the aviation bending pipe product, and the detection efficiency is high; the clamping method and times of the inspection are simplified, and the appearance quality and quality stability of the product are improved; The skill requirements and workload of the testing personnel are improved, and the labor cost of the enterprise is saved; instead of the high investment in testing equipment, the equipment cost is reduced for small and medium-sized enterprises; Clamping module to meet the measurement of multiple products of different lengths.
附图说明Description of drawings
图1是本实用新型一种折弯管快速检测治具一较佳实施例的立体结构示意图;Fig. 1 is a three-dimensional structural schematic diagram of a preferred embodiment of a fast detection jig for bent tubes of the present invention;
图2是所示一种折弯管快速检测治具的爆炸结构示意图;Fig. 2 is a schematic diagram of the explosive structure of a fast detection fixture for bent pipes shown;
图3是所示一种折弯管快速检测治具中楔形夹持模块的放大立体结构示意图;Fig. 3 is a schematic diagram of an enlarged three-dimensional structure of a wedge-shaped clamping module in a fast detection fixture for a bent tube shown;
图4是所示一种折弯管快速检测治具中楔形夹持模块的爆炸结构示意图。Fig. 4 is a schematic diagram of an exploded structure of a wedge-shaped clamping module in a quick detection jig for a bent tube.
附图中各部件的标记如下:1、检测主体;2、侧向仿形检验块;3、楔形夹持模块;4、检测块;5、销柱;6、长槽;7、短槽;8、夹持槽;9、长度检测槽;10、单侧夹持槽;11、仿形槽;12、弯管样件;31、底座;32、楔形块;33、紧固螺钉;34、夹块。The marks of each component in the attached drawings are as follows: 1. Detection main body; 2. Lateral profiling inspection block; 3. Wedge clamping module; 4. Detection block; 5. Pin; 6. Long slot; 7. Short slot; 8. Clamping groove; 9. Length detection groove; 10. One-sided clamping groove; 11. Profile groove; 12. Bend pipe sample; 31. Base; 32. Wedge block; 33. Fastening screw; 34. clamp block.
具体实施方式Detailed ways
下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and characteristics of the utility model can be more easily understood by those skilled in the art, so that the protection scope of the utility model can be defined more clearly .
请参阅图1至图4,本实用新型实施例包括:Please refer to Fig. 1 to Fig. 4, the utility model embodiment comprises:
一种折弯管快速检测治具,包括:检测主体1、侧向仿形检验块2、楔形夹持模块3、检测块4和销柱5;所述检测主体1呈T型,检测主体1上表面开有定位槽,定位槽包括相互垂直设置的短槽7和长槽6,长槽一端与短槽的中间处连通,长槽与短槽连接处设有圆弧过渡;所述检测主体1上靠近长槽两侧的槽壁处设有若干对夹持槽8,夹持槽8与长槽6连通,每对夹持槽8关于长槽对称设置;所述检测主体1上靠近夹持槽的位置设有若干对长度检测槽9,长度检测槽9与长槽连通,每对长度检测槽9错开设置;所述检测主体1上靠近短槽的一侧槽壁上开有若干单侧夹持槽10,单侧夹持槽10与短槽连通,单侧夹持槽位于靠近长槽的一侧;所述楔形夹持模块3设在夹持槽和单侧夹持槽内,夹持槽和单侧夹持槽的槽底均开有紧固螺纹孔,所述检测块4设在长度检测槽内;所述侧向仿形检验块2上设有仿形槽11,侧向仿形检验块通过销柱固定在检测主体上靠近短槽的一侧,侧向仿形检验块垂直于检测主体;所述楔形夹持模块包括底座31、楔形块32和紧固螺钉33,所述底座31横截面呈“凵”字型,底座31上端两侧固定有一对夹块34,夹块34横截面呈直角三角形,夹块底面固定在底座上端,夹块的直角位于底座外侧,两个夹块的斜面对称设置;所述楔形块32横截面呈倒立的“凸”字型,楔形块32两侧设有圆弧面,所述楔形块32设在底座31上,楔形块32的两个圆弧面分别与两个夹块34的斜面接触;所述楔形块32上开有竖直设置的螺纹通孔,底座上对应螺纹孔的位置开有避让孔,所述紧固螺钉33设在螺纹通孔内,紧固螺钉33下端穿过避让孔并与紧固螺纹孔连接,紧固螺钉将楔形块下压,楔形块将夹块向两侧张开。A fast detection fixture for bent pipes, comprising: a detection body 1, a lateral profiling inspection block 2, a wedge-shaped clamping module 3, a detection block 4, and a pin 5; the detection body 1 is T-shaped, and the detection body 1 There are positioning grooves on the upper surface, and the positioning grooves include short grooves 7 and long grooves 6 arranged perpendicularly to each other. One end of the long groove communicates with the middle of the short groove, and a circular arc transition is provided at the connection between the long groove and the short groove; the detection main body 1 is provided with several pairs of clamping grooves 8 near the groove walls on both sides of the long groove, the clamping grooves 8 communicate with the long groove 6, and each pair of clamping grooves 8 is arranged symmetrically with respect to the long groove; The position of the holding groove is provided with several pairs of length detection grooves 9, and the length detection grooves 9 are connected with the long grooves, and each pair of length detection grooves 9 is arranged in a staggered manner; The side clamping groove 10, the one-side clamping groove 10 communicates with the short groove, and the one-side clamping groove is located on the side close to the long groove; the wedge-shaped clamping module 3 is arranged in the clamping groove and the one-side clamping groove, Both the bottom of the clamping groove and the one-side clamping groove are provided with fastening threaded holes, and the detection block 4 is set in the length detection groove; the lateral profiling test block 2 is provided with a profiling groove 11, and the side The profiling test block is fixed on the side of the detection main body close to the short groove by a pin, and the lateral profiling test block is perpendicular to the detection main body; the wedge-shaped clamping module includes a base 31, a wedge-shaped block 32 and a fastening screw 33, The cross section of the base 31 is in the shape of "凵", a pair of clamping blocks 34 are fixed on both sides of the upper end of the base 31, the cross section of the clamping blocks 34 is a right triangle, the bottom surface of the clamping blocks is fixed on the upper end of the base, and the right angle of the clamping blocks is located outside the base. The slopes of the two clamping blocks are arranged symmetrically; the cross-section of the wedge block 32 is an inverted "convex" shape, and both sides of the wedge block 32 are provided with arc surfaces, and the wedge block 32 is arranged on the base 31. The wedge block 32 The two arc surfaces of the two are in contact with the slopes of the two clamping blocks 34 respectively; the wedge-shaped block 32 has a vertical threaded through hole, and the position corresponding to the threaded hole on the base has an escape hole, and the fastening screw 33 is located in the threaded through hole, the fastening screw 33 lower ends pass through the avoidance hole and are connected with the fastening threaded hole, the fastening screw presses down the wedge block, and the wedge block opens the clamp block to both sides.
首先将图示弯管样件12装入检测主体的定位槽内,与定位槽的两条直角边贴合形成定位;依据被测产品的长度规格,在长、短边两个方向分别装入两个和一个楔形夹持模块,锁紧紧固螺钉固定产品;然后通过检测块在检测主体的长度检测槽内滑动,以一侧为通一侧为止的方式判定产品的长度是否合格;另外一端,将侧向仿形检验块通过两个销柱与检测主体件配合定位。然后向产品方向推动侧向仿形检验块,侧向仿形检验块上的仿形槽与产品包容配合即判定为合格,否则为不良,检测过程完成。First, put the bent pipe sample 12 shown in the figure into the positioning groove of the main body, and fit it with the two right-angled sides of the positioning groove to form a positioning; according to the length specification of the product to be tested, install it in the long and short sides respectively. Two and one wedge-shaped clamping module, lock the fastening screw to fix the product; then slide the detection block in the length detection groove of the detection body, and judge whether the length of the product is qualified by means of one side through the other; the other end , the lateral profiling inspection block is positioned in cooperation with the detection main body through two pins. Then push the lateral profiling inspection block towards the product direction, and the profiling groove on the lateral profiling inspection block is compatible with the product, and it is judged as qualified, otherwise it is defective, and the inspection process is completed.
本实用新型能够对航空折弯管产品空间形位结构尺寸进行快速检测,检测效率高;简化检验的装夹方法和次数,提高产品外观质量和品质稳定性;降低了检测人员的技能要求和工作负荷量,节省企业的人力成本;取代高昂的检测设备投入,为中小型企业降低设备成本;本检测治具采用模块化设计,有多个规格检测区间,可调整装夹模块以满足多个不同长度的产品测量。The utility model can quickly detect the space shape, position and structure size of the aviation bending pipe product, and has high detection efficiency; the clamping method and times of inspection are simplified, and the appearance quality and quality stability of the product are improved; the skill requirements and work requirements of the inspection personnel are reduced. load, saving the labor cost of the enterprise; replacing the high investment in testing equipment, reducing the equipment cost for small and medium-sized enterprises; Product measurement of length.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. Any equivalent structure made by using the description of the utility model and the contents of the accompanying drawings, or directly or indirectly used in other related technical fields, All are included in the scope of patent protection of the utility model in the same way.
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| CN201822056827.0U CN209341969U (en) | 2018-12-07 | 2018-12-07 | A fast detection fixture for bent pipes |
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| CN201822056827.0U CN209341969U (en) | 2018-12-07 | 2018-12-07 | A fast detection fixture for bent pipes |
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| CN209341969U true CN209341969U (en) | 2019-09-03 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111089523A (en) * | 2019-12-25 | 2020-05-01 | 李钢 | Standard detection harness for bending electric wire |
| CN111307093A (en) * | 2019-12-20 | 2020-06-19 | 李芹芹 | Rapid detection jig for bent pipe |
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2018
- 2018-12-07 CN CN201822056827.0U patent/CN209341969U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111307093A (en) * | 2019-12-20 | 2020-06-19 | 李芹芹 | Rapid detection jig for bent pipe |
| CN111089523A (en) * | 2019-12-25 | 2020-05-01 | 李钢 | Standard detection harness for bending electric wire |
| CN111089523B (en) * | 2019-12-25 | 2021-07-27 | 李钢 | Standard detection harness for bending electric wire |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20190903 |