CN209334859U - A kind of gear tool of high-efficient cutting - Google Patents
A kind of gear tool of high-efficient cutting Download PDFInfo
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- CN209334859U CN209334859U CN201822225686.0U CN201822225686U CN209334859U CN 209334859 U CN209334859 U CN 209334859U CN 201822225686 U CN201822225686 U CN 201822225686U CN 209334859 U CN209334859 U CN 209334859U
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Abstract
本实用新型公开了一种高效切削的齿轮工具,包括机座和机身,机座上表面一端固定连接有机身,机身顶端内部设有凸形槽,凸形槽内侧壁上滑动连接有工字型伸缩架,工字型伸缩架穿过凸形槽且位于机身外部的一端固定连接有安装板,本实用新型通过将加工件与齿轮模型结合在一起,利用电机、丝杆以及第一立柱之间的配合,使得齿轮模型在直齿条的作用下转动,进而可以带动加工件转动,便于保证加工件与齿轮模型的运动频率一致,方便切削,保证切削质量,同时利用电动推杆的伸缩性,使得刀具本体可以来回对加工件进行切削,实现了齿轮高效切削过程,整个装置效率更高,切削更方便,而且误差更小。
The utility model discloses a high-efficiency cutting gear tool, which comprises a base and a fuselage, one end of the upper surface of the base is fixedly connected with the fuselage, a convex groove is arranged inside the top of the fuselage, and a convex groove is slidingly connected to the inner wall of the convex groove. The I-shaped telescopic frame, the I-shaped telescopic frame passes through the convex groove and is fixedly connected with the mounting plate at one end located outside the fuselage. The cooperation between one column makes the gear model rotate under the action of the straight rack, which in turn can drive the workpiece to rotate, which is convenient to ensure that the movement frequency of the workpiece and the gear model is consistent, which is convenient for cutting and ensures the cutting quality. At the same time, the electric push rod is used The flexibility of the tool allows the tool body to cut the workpiece back and forth, realizing the efficient cutting process of the gear, the whole device has higher efficiency, more convenient cutting, and smaller errors.
Description
技术领域technical field
本实用新型涉及一种齿轮工具,特别涉及一种高效切削的齿轮工具,属于齿轮加工设备技术领域。The utility model relates to a gear tool, in particular to an efficient cutting gear tool, which belongs to the technical field of gear processing equipment.
背景技术Background technique
齿轮切削是利用机械的方法获得齿轮特定结构和精度的工艺过程,现有的齿轮切削设备结构较为复杂,切削效率不高,而且切削设备与加工件之间的配合度不高造成切削误差较大,不能保证加工间切削后与原齿轮形状一样。Gear cutting is a process of obtaining the specific structure and precision of gears by mechanical methods. The existing gear cutting equipment has a complex structure, low cutting efficiency, and the low degree of cooperation between the cutting equipment and the workpiece results in large cutting errors. , there is no guarantee that the shape of the original gear will be the same as that of the original gear after cutting.
发明内容Contents of the invention
本实用新型的目的在于提供一种高效切削的齿轮工具,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a high-efficiency cutting gear tool to solve the problems raised in the above-mentioned background technology.
为了解决上述技术问题,本实用新型提供了如下的技术方案:In order to solve the above technical problems, the utility model provides the following technical solutions:
本实用新型一种高效切削的齿轮工具,包括机座和机身,所述机座上表面一端固定连接有机身,所述机身顶端内部设有凸形槽,所述凸形槽内侧壁上滑动连接有工字型伸缩架,所述工字型伸缩架穿过凸形槽且位于机身外部的一端固定连接有安装板,所述工字型伸缩架位于凸形槽内部的一端水平固定连接有电动推杆,所述电动推杆底面固定连接在凸形槽内底面上,所述安装板底端水平固定连接有刀具架,所述刀具架底端通过固定螺栓固定连接有多个刀具本体,所述机身一侧侧壁且位于工字型伸缩架正下方水平固定连接有连接板,所述连接板下表面通过固定螺栓固定连接有直齿条,所述直齿条下端啮合连接有齿轮模型,所述齿轮模型通过第一齿轮轴垂直活动连接有第一立柱,所述机座上表面且位于第一立柱正下方设有第二滑槽,所述第一立柱底端滑动连接在第二滑槽内壁上,所述机座上表面且位于第一立柱一侧固定连接有电机,所述电机输出端通过联轴器传动连接有丝杆,所述丝杆穿过第一立柱且与第一立柱螺纹连接,所述丝杆远离电机的一端活动套有支撑台,所述支撑台底端固定连接在机座上表面,所述机座上表面且远离机身的一端设有两个第一滑槽,两个所述第一滑槽内壁上均垂直滑动连接有第二立柱,两个所述第二立柱顶端均固定连接有下盖,两个所述下盖上表面均通过铰链铰接式连接有上盖,两个所述上盖远离铰链的一侧通过固定螺栓分别与两个下盖可拆卸连接,两个所述上盖和下盖之间夹有第二齿轮轴,所述第二齿轮轴位于两个第二立柱之间的外表面固定连接有加工件。The utility model relates to a high-efficiency cutting gear tool, which comprises a base and a fuselage, one end of the upper surface of the base is fixedly connected with a fuselage, a convex groove is arranged inside the top of the fuselage, and the inner side wall of the convex groove The upper slide is connected with an I-shaped telescopic frame. The I-shaped telescopic frame passes through the convex groove and is fixedly connected with a mounting plate at one end outside the fuselage. The I-shaped telescopic frame is horizontal at one end inside the convex groove. An electric push rod is fixedly connected. The bottom surface of the electric push rod is fixedly connected to the inner bottom surface of the convex groove. The tool body, the side wall on one side of the fuselage and is located directly below the I-shaped telescopic frame is horizontally fixedly connected with a connecting plate, the lower surface of the connecting plate is fixedly connected with a straight rack through fixing bolts, and the lower end of the straight rack is engaged A gear model is connected, and the gear model is vertically and movably connected to the first column through the first gear shaft. A second chute is provided on the upper surface of the base and directly below the first column, and the bottom end of the first column slides Connected to the inner wall of the second chute, a motor is fixedly connected to the upper surface of the base and located on one side of the first column, and the output end of the motor is connected to a screw rod through a coupling transmission, and the screw rod passes through the first The column is threadedly connected with the first column, the end of the screw rod away from the motor is movably covered with a support platform, the bottom end of the support platform is fixedly connected to the upper surface of the base, and the end of the upper surface of the base and away from the fuselage is set There are two first chutes, the inner walls of the two first chutes are vertically slidably connected to the second column, the tops of the two second columns are fixedly connected to the lower cover, and the upper surfaces of the two lower covers are Both are hingedly connected with an upper cover, and the sides of the two upper covers away from the hinge are respectively detachably connected with the two lower covers through fixing bolts, and a second gear is clamped between the two upper covers and the lower cover shaft, and the outer surface of the second gear shaft located between the two second columns is fixedly connected with a processing part.
作为本实用新型的一种优选技术方案,所述刀具本体由刀身和刀头组成,且所述刀具本体底端到机座上表面的距离小于加工件顶端到机座上表面的距离。As a preferred technical solution of the present invention, the cutter body is composed of a blade body and a cutter head, and the distance from the bottom end of the cutter body to the upper surface of the base is smaller than the distance from the top end of the workpiece to the upper surface of the base.
作为本实用新型的一种优选技术方案,所述第二齿轮轴靠近第一立柱的一端通过固定螺栓固定套有连接筒,且所述连接筒远离第二齿轮轴一端的外侧面固定连接在第一齿轮轴端面上。As a preferred technical solution of the present invention, the end of the second gear shaft close to the first column is fixedly sleeved with a connecting cylinder through a fixing bolt, and the outer surface of the connecting cylinder far away from the end of the second gear shaft is fixedly connected to the second gear shaft. A gear shaft end face.
作为本实用新型的一种优选技术方案,两个所述第二立柱之间且位于加工件正下方水平固定连接有切削料收集盒。As a preferred technical solution of the present invention, a cutting material collection box is horizontally and fixedly connected between the two second uprights and directly below the workpiece.
作为本实用新型的一种优选技术方案,所述电动推杆为ANT-35型电动推杆。As a preferred technical solution of the utility model, the electric push rod is an ANT-35 type electric push rod.
本实用新型所达到的有益效果是:本实用新型通过将加工件与齿轮模型结合在一起,利用电机、丝杆以及第一立柱之间的配合,使得齿轮模型在直齿条的作用下转动,进而可以带动加工件转动,便于保证加工件与齿轮模型的运动频率一致,方便切削,保证切削质量,同时利用电动推杆的伸缩性,使得刀具本体可以来回对加工件进行切削,实现了齿轮高效切削过程,整个装置效率更高,切削更方便,而且误差更小。The beneficial effects achieved by the utility model are: the utility model combines the workpiece and the gear model together, and utilizes the cooperation between the motor, the screw mandrel and the first column to make the gear model rotate under the action of the spur rack, In turn, it can drive the workpiece to rotate, which is convenient to ensure that the motion frequency of the workpiece and the gear model are consistent, which is convenient for cutting and ensures the cutting quality. During the cutting process, the efficiency of the whole device is higher, the cutting is more convenient, and the error is smaller.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model. In the attached picture:
图1是本实用新型的整体侧面结构示意图;Fig. 1 is a schematic diagram of the overall side structure of the utility model;
图2是本实用新型的整体正面结构示意图;Fig. 2 is a schematic diagram of the overall front structure of the utility model;
图3是本实用新型的第一立柱与机座连接结构示意图;Fig. 3 is a schematic diagram of the connection structure between the first column and the base of the utility model;
图4是本实用新型的刀具本体结构示意图。Fig. 4 is a schematic diagram of the structure of the cutter body of the present invention.
图中:1、机座;2、机身;3、凸形槽;4、电动推杆;5、工字型伸缩架;6、连接板;7、直齿条;8、第一立柱;9、第一齿轮轴;10、齿轮模型;11、安装板;12、刀具架;13、刀具本体;14、电机;15、丝杆;16、支撑台;17、连接筒;18、第二立柱;19、切削料收集盒;20、下盖;21、上盖;22、第二齿轮轴;23、加工件;24、第一滑槽;25、第二滑槽;26、刀身;27、刀头。In the figure: 1. Machine base; 2. Fuselage; 3. Convex groove; 4. Electric push rod; 5. I-shaped telescopic frame; 6. Connecting plate; 7. Straight rack; 8. First column; 9. First gear shaft; 10. Gear model; 11. Mounting plate; 12. Tool holder; 13. Tool body; 14. Motor; Column; 19, cutting material collection box; 20, lower cover; 21, upper cover; 22, second gear shaft; 23, workpiece; 24, first chute; 25, second chute; 26, blade body; 27 , Blade.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例:如图1-4所示,本实用新型一种高效切削的齿轮工具,包括机座1和机身2,机座1上表面一端固定连接有机身2,机身2顶端内部设有凸形槽3,凸形槽3内侧壁上滑动连接有工字型伸缩架5,工字型伸缩架5穿过凸形槽3且位于机身2外部的一端固定连接有安装板11,工字型伸缩架5位于凸形槽3内部的一端水平固定连接有电动推杆4,电动推杆4底面固定连接在凸形槽3内底面上,安装板11底端水平固定连接有刀具架12,刀具架12底端通过固定螺栓固定连接有多个刀具本体13,机身2一侧侧壁且位于工字型伸缩架5正下方水平固定连接有连接板6,连接板6下表面通过固定螺栓固定连接有直齿条7,直齿条7下端啮合连接有齿轮模型10,齿轮模型10通过第一齿轮轴9垂直活动连接有第一立柱8,机座1上表面且位于第一立柱8正下方设有第二滑槽25,第一立柱8底端滑动连接在第二滑槽25内壁上,机座1上表面且位于第一立柱8一侧固定连接有电机14,电机14输出端通过联轴器传动连接有丝杆15,丝杆15穿过第一立柱8且与第一立柱8螺纹连接,丝杆15远离电机14的一端活动套有支撑台16,支撑台16底端固定连接在机座1上表面,机座1上表面且远离机身2的一端设有两个第一滑槽24,两个第一滑槽24内壁上均垂直滑动连接有第二立柱18,两个第二立柱18顶端均固定连接有下盖20,两个下盖20上表面均通过铰链铰接式连接有上盖21,两个上盖21远离铰链的一侧通过固定螺栓分别与两个下盖20可拆卸连接,两个上盖21和下盖20之间夹有第二齿轮轴22,第二齿轮轴22位于两个第二立柱18之间的外表面固定连接有加工件23。Embodiment: As shown in Figure 1-4, the utility model is a gear tool for high-efficiency cutting. There is a convex groove 3, and an I-shaped telescopic frame 5 is slidably connected to the inner wall of the convex groove 3. The I-shaped telescopic frame 5 passes through the convex groove 3 and is fixedly connected to a mounting plate 11 at one end located outside the fuselage 2. One end of the I-shaped telescopic frame 5 located inside the convex groove 3 is horizontally and fixedly connected to an electric push rod 4, and the bottom surface of the electric push rod 4 is fixedly connected to the inner bottom surface of the convex groove 3, and the bottom end of the mounting plate 11 is horizontally and fixedly connected to a tool holder 12. The bottom end of the tool holder 12 is fixedly connected with a plurality of tool bodies 13 through fixing bolts, and the side wall of the fuselage 2 is located directly below the I-shaped telescopic frame 5 and is horizontally fixedly connected with a connecting plate 6. The lower surface of the connecting plate 6 passes through The fixing bolt is fixedly connected with a spur rack 7, and the lower end of the spur rack 7 is meshed with a gear model 10, and the gear model 10 is vertically movably connected with the first column 8 through the first gear shaft 9, and the upper surface of the base 1 is located on the first column 8 is provided with a second chute 25, the bottom end of the first column 8 is slidably connected to the inner wall of the second chute 25, and the upper surface of the machine base 1 is fixedly connected to a motor 14 on one side of the first column 8, and the motor 14 outputs The end is connected with a screw rod 15 through a coupling transmission, the screw rod 15 passes through the first column 8 and is threadedly connected with the first column 8, the end of the screw rod 15 away from the motor 14 is movably covered with a support platform 16, and the bottom end of the support platform 16 It is fixedly connected to the upper surface of the base 1, and the upper surface of the base 1 and the end away from the fuselage 2 are provided with two first chute 24, and the inner walls of the two first chute 24 are vertically slidably connected with the second column 18, The tops of the two second columns 18 are fixedly connected with a lower cover 20, and the upper surfaces of the two lower covers 20 are hingedly connected with an upper cover 21. The lower cover 20 is detachably connected. A second gear shaft 22 is clamped between the two upper covers 21 and the lower cover 20 . The outer surface of the second gear shaft 22 located between the two second columns 18 is fixedly connected with a processing part 23 .
刀具本体13由刀身26和刀头27组成,且刀具本体13底端到机座1上表面的距离小于加工件23顶端到机座1上表面的距离,便于刀具本体13对加工件23进行切削,第二齿轮轴22靠近第一立柱8的一端通过固定螺栓固定套有连接筒17,且连接筒17远离第二齿轮轴22一端的外侧面固定连接在第一齿轮轴9端面上,便于电机14驱动带动丝杆15转动,从而带动第一立柱8在机座1上水平移动,在齿轮模型10与直齿条7的啮合运动下,带动第一齿轮轴9转动,从而通过连接筒17带动第二齿轮轴22转动,最后使得加工件23可以跟随齿轮模型10的运动轨迹一同运动,两个第二立柱18之间且位于加工件23正下方水平固定连接有切削料收集盒19,便于对加工件23切削后的废料进行回收,电动推杆4为ANT-35型电动推杆4。Cutter body 13 is made up of blade body 26 and cutter head 27, and the distance from cutter body 13 bottoms to support 1 upper surface is less than the distance of work piece 23 tops to support 1 upper surface, facilitates cutter body 13 to work piece 23 cutting , the end of the second gear shaft 22 close to the first column 8 is fixedly sleeved with the connecting cylinder 17 through the fixing bolt, and the outer surface of the connecting cylinder 17 away from the end of the second gear shaft 22 is fixedly connected to the end surface of the first gear shaft 9, which is convenient for the motor 14 drives the screw rod 15 to rotate, thereby driving the first column 8 to move horizontally on the machine base 1, and under the meshing motion of the gear model 10 and the spur rack 7, the first gear shaft 9 is driven to rotate, thereby driving through the connecting cylinder 17 The second gear shaft 22 rotates, and finally the workpiece 23 can move along with the motion track of the gear model 10. A cutting material collection box 19 is horizontally fixedly connected between the two second columns 18 and directly below the workpiece 23, which is convenient for The waste material after the workpiece 23 is cut is recycled, and the electric push rod 4 is an ANT-35 type electric push rod 4 .
具体的,本实用新型使用时,首先打开两个上盖21,将带有加工件23的第二齿轮轴22卡在两个下盖20内槽里,然后盖上两个上盖21,通过固定螺栓将两个上盖21与对应的下盖20固定住,再启动电机14和电动推杆4,电动推杆4输出端来回收缩带动工字型伸缩架5在凸形槽3内来回移动,带动安装板11来回移动,进而带动刀具本体13在加工件23上来回切削,同时电机14驱动带动丝杆15转动,丝杆15与第一立柱8螺纹连接进而带动第一立柱8在机座1上的第二滑槽25内水平移动,而第一齿轮轴9和第一立柱8活动连接,第一齿轮轴9又与齿轮模型10固定连接,第一立柱8水平移动会带动齿轮模型10与直齿条7啮合运动,第二齿轮轴22又通过连接筒17与第一齿轮轴9固定连接,第一齿轮轴9转动同样也会带动第二齿轮轴22转动,进而带动加工件23转动,而且加工件23转动的频率与齿轮模型10转动的频率一致,这样来回移动的刀具本体13就可以对加工件23进行切削,且切削后的加工件23模样与齿轮模型10一致,而加工件23切削后的废料会直接掉到切削料收集盒19中,便于回收。Specifically, when the utility model is used, first open the two upper covers 21, the second gear shaft 22 with the workpiece 23 is stuck in the inner grooves of the two lower covers 20, then cover the two upper covers 21, and pass The fixing bolts fix the two upper covers 21 and the corresponding lower covers 20, and then start the motor 14 and the electric push rod 4, and the output end of the electric push rod 4 shrinks back and forth to drive the I-shaped telescopic frame 5 to move back and forth in the convex groove 3 , drive the mounting plate 11 to move back and forth, and then drive the tool body 13 to cut back and forth on the workpiece 23, and at the same time, the motor 14 drives the screw mandrel 15 to rotate, and the screw mandrel 15 is threadedly connected with the first column 8 to drive the first column 8 on the machine base 1 moves horizontally in the second chute 25, while the first gear shaft 9 is flexibly connected to the first column 8, and the first gear shaft 9 is fixedly connected to the gear model 10, and the horizontal movement of the first column 8 will drive the gear model 10 Mesh with the spur rack 7, and the second gear shaft 22 is fixedly connected with the first gear shaft 9 through the connecting cylinder 17. The rotation of the first gear shaft 9 will also drive the second gear shaft 22 to rotate, and then drive the workpiece 23 to rotate. , and the frequency of rotation of the workpiece 23 is consistent with the frequency of rotation of the gear model 10, so that the tool body 13 moving back and forth can cut the workpiece 23, and the appearance of the workpiece 23 after cutting is consistent with the gear model 10, while the workpiece The waste material after 23 cuttings can directly drop in the cutting material collecting box 19, is convenient to reclaim.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822225686.0U CN209334859U (en) | 2018-12-28 | 2018-12-28 | A kind of gear tool of high-efficient cutting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822225686.0U CN209334859U (en) | 2018-12-28 | 2018-12-28 | A kind of gear tool of high-efficient cutting |
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| CN209334859U true CN209334859U (en) | 2019-09-03 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115837599A (en) * | 2022-12-06 | 2023-03-24 | 安徽环速自动化科技有限公司 | Connecting component for linear guide rail, linear guide rail and machining device of linear guide rail |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115837599A (en) * | 2022-12-06 | 2023-03-24 | 安徽环速自动化科技有限公司 | Connecting component for linear guide rail, linear guide rail and machining device of linear guide rail |
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