CN209334463U - One kind being used for aluminium alloy extruded molding temperature control device - Google Patents
One kind being used for aluminium alloy extruded molding temperature control device Download PDFInfo
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- CN209334463U CN209334463U CN201822069692.1U CN201822069692U CN209334463U CN 209334463 U CN209334463 U CN 209334463U CN 201822069692 U CN201822069692 U CN 201822069692U CN 209334463 U CN209334463 U CN 209334463U
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Abstract
The utility model discloses one kind for aluminium alloy extruded molding temperature control device, it includes workbench, ejecting mechanism, shaping mechanism, mold base, discharging mechanism and temperature control mechanism;It is provided with through slot along longitudinal direction in the middle part of workbench, and worktable upper surface is provided with sliding rail along through slot two sides;It is provided with shaping mechanism above sliding rail, is provided with below shaping mechanism bottom centre for accepting shaping mechanism and rotatable lifting pedestal;In workbench one end, it includes extrusion oil cylinder and extrusion oil cylinder front end and the hydraulic apical axis towards shaping mechanism is arranged in for ejecting mechanism setting;The workbench other end is provided with mold base;The mold base other end is provided with discharging mechanism;Shaping mechanism side is provided with temperature control mechanism;Free switching backward and forward extrusion mode in the operation of aluminium alloy extrusions processing and forming may be implemented in the utility model, and has the function of temperature control of extrusion cylinder processing.
Description
Technical field
It is specially a kind of for aluminium alloy extruded molding temperature control dress the invention belongs to aluminium alloy extruded processing technique field
It sets.
Background technique
Molded aluminium extruded is to apply powerful pressure to the metal stock being placed in mold cavity (or extrusion cylinder), forces gold
Category blank generates orientation plastic deformation, squeezes out from the die hole of extrusion die, to obtain required section configuration, size and have
The part of certain mechanical properties or the plastic processing method of semi-finished product.
Conventional Extrusion Process of Aluminum Alloy Profile method is divided into forward extrusion and reverse extrusion, and the difference of the two, which essentially consists in extrusion cylinder, is
It is no to be moved during extrusion process;The molding process characteristic of aluminium extrusion includes: in extrusion process, to be extruded metal and exist
Deformed area, which can be obtained, forges more strong and uniform three-dimensional compressing stress state than rolling, this can give full play to processed
The plasticity of metal itself;Extrusion forming can not only produce the simple stick of cross sectional shape, pipe, type, line product, can also produce and cut
The complex-shaped profile in face and tubing;Extrusion forming flexibility is big, it is only necessary to which the compression tools such as more mold exchange can be set at one
The standby upper production shape specification product different with kind, replaces the simple and efficient to handle, time saving, efficient of extrusion die;Squeeze system
The precision of product is high, and products surface quality is good, also improves the utilization rate and yield rate of metal material;Power of the extrusion process to metal
Learning performance has desirable influence;Process flow is short, convenient for production, and primary squeeze can or obtain than the side such as hot forging or formation rolling
The bigger integral structure component of method area, equipment investment is few, die cost is low, high financial profit;Aluminium alloy has good extruding
Characteristic can be processed particularly suitable for extrusion process by a variety of extrusion process and multiple kinds of molds structure.
Equally, there is also many disadvantages for aluminium extrusion processing technology: being primarily due to the flexibility of aluminium extrusion processing, needs pair
Require to be switched fast different fashion of extrusion in different extrusion process, and existing forward extrusion process equipment, only small part
Allow hand over as backward extrusion processing method, but this it is also only interim replace, can not process for a long time and under processing quality also has
Drop;And works as and forward extrusion process equipment is used temporarily to be switched to reversed pattern of pressure, the dismounting of complete equipment and part exchanging
Need many times, hence it is evident that affect processing efficiency;Secondly, forming panel indispensable in aluminium extrusion process,
Its replacement disassembly efficiency is also one ring of key for influencing processing efficiency;In view of life problems, template cannot use for a long time,
Similarly for different machine-shaping requirements, it is also desirable to debugging replacement template rapidly;Secondly, extrusion aluminum-type material bubble and peeling
Defect also often occurs, the reason is that being that extrusion cylinder or dummy block are too dirty, clast and waste residue therein are not cleared up in time
It goes out, and when replacement alloy, is not cleaned out in cylinder;When temperature in extrusion cylinder and too high extruding ingot casting temperature, also having can
Surface of profile bubble and peeling can occur.
For common forward extrusion, more friction can be occurred with the inner wall of extrusion cylinder by squeezing ingot casting, therefore will lead to
The Surface of profile burr and smoothness defect of forward extrusion output are more than reverse extrusion, and the key for being used to alleviate the defect exists
In the use of processing technology and lubricating oil, when for each replacement alloy pig, require to carry out it efficient and comprehensive
Upper lubricating oil operation.
Summary of the invention
The purpose of the present invention is in view of the above problems, providing one kind for aluminium alloy extruded molding temperature control device, it can
To realize in the operation of aluminium alloy extrusions processing and forming in a manner of free switching backward and forward extrusion, and has the temperature control function of extrusion cylinder processing
Energy.
In order to achieve the above object, the technical solution adopted by the present invention is that: one kind is for aluminium alloy extruded molding temperature control dress
It sets, it includes workbench, ejecting mechanism, shaping mechanism, mold base, discharging mechanism and temperature control mechanism;In the middle part of the workbench
It is provided with through slot along longitudinal direction, and worktable upper surface is provided with sliding rail along through slot two sides;Shaping mechanism is provided with above the sliding rail;
In workbench one end, it includes extrusion oil cylinder and setting in extrusion oil cylinder front end and towards shaping mechanism for ejecting mechanism setting
Hydraulic apical axis;The hydraulic apical axis front end is provided with pressure ram mounting base for installing forward extrusion bar and anti-for installing
To the extruding pedestal flange for squeezing pedestal;The reverse extrusion pedestal is matched with pedestal mounting groove is squeezed;The forward extrusion
Bar top is matched with extrusion cylinder inner wall;The workbench other end is provided with mold base;The mold base other end is set
It is equipped with discharging mechanism;The discharging mechanism includes the fixing seat for being separately positioned on pressure-bearing top plate two sides;It is set between the fixing seat
It is equipped with discharging shaft, is arranged with discharge roller in the discharging shaft;The shaping mechanism side is provided with temperature control mechanism;The temperature
Controlling mechanism includes rotating basis, is provided with electric heating air duct above the rotating basis, is provided with blower in the electric heating air duct;Institute
It states blower tail end and is provided with airway.
Further, it is provided with below the shaping mechanism bottom centre for accepting shaping mechanism and rotatable lifting
Pedestal;The lifting base bottom is provided with lifting cylinder;The shaping mechanism includes forming pedestal and is arranged in forming pedestal
On extrusion cylinder;The forming pedestal bottom is provided with take-up housing, and take-up housing bottom is provided with sliding block rack gear and sliding rail matches
It closes;Described extrusion cylinder one end inner wall, which is provided with, squeezes pedestal mounting groove, and the extruding for reverse extrusion is provided on the outside of this one end
Seat mounting flange;The extrusion cylinder other end is provided with the forward template mounting flange for forward extrusion
Further, the take-up housing and forming pedestal are provided with for fixed and dismountable fixing bolt;It is described to squeeze
Periphery is provided with temperature measuring equipment in the middle part of pressure cylinder;The temperature measuring equipment is the combination of a kind of thermometer and numeric display unit
Further, the mold base includes pedestal set above the workbench;The pedestal two sides are provided with vertical
Column, and between column and pressure-bearing top plate is provided on pedestal;The pressure-bearing roof center be provided with hollow pressure ram mounting groove and
Template mounting flange;The shaping mechanism setting is in mold base one end and is open corresponding.
Further, the top plate fixing bolt for adjusting pressure-bearing top plate is provided at the top of the column;The discharging turns
The quantity of axis and discharge roller is three.
Further, course changing control handle is provided at the top of the electric heating air duct.
Further, the forward extrusion bar tail end is provided with pressure ram slot, and pressure ram slot section is in right-angled intersection
Shape;The hydraulic apical axis includes level-one hydraulic axis and 2-level hydraulic axis.
Beneficial effects of the present invention:
1, apparatus of the present invention have broken the processing method that forward and reverse extruding is general and applicable in traditional sense, by going up and down simultaneously
Rotational forming mechanism realizes extrusion cylinder direction and the connection type with other components, and is provided with sliding rail and through slot, meets positive
Squeeze the process requirements with reverse extrusion;The shaping mechanism of rotation-controlled direction can also further facilitate the filling of ingot casting
Operation, is also able to satisfy and oiling for side is arranged in, extrusion cylinder cleaning and temperature actuated;Processing efficiency is greatly improved, is also expanded
The wide processing adaptability of the device.
2, in apparatus of the present invention ejecting mechanism forward ends thereof pedestal flange and pressure ram mounting base setting, realizing can be with
According to process requirements, switches to freely and forward extrusion mode is completed by pressure ram or is mounted on extrusion cylinder side by squeezing seat
Complete reverse extrusion mode.
3, in apparatus of the present invention in shaping mechanism two end interface of extrusion cylinder setting, can pass through bottom elevation rotation determine
How fixed form and the other end combine different pressing mechanisms at both ends, while completing alignement operation, reduction by sliding rail
The generation of operating error, and improve operating efficiency.
4, mold base and discharging mechanism complement each other in apparatus of the present invention, are on the one hand combined by the two, improve mould
Has the bearing capacity of base, the subsequent hardening step of another aspect discharging mechanism can also closely accept discharging, and completion is more increased
Imitate convenient and fast processing flow;Top plate fixing bolt is also which increase the adjustable functions of pressure-bearing ceiling location simultaneously.
5, the air draught for taking different temperatures out of by blower may be implemented in the temperature control device being arranged in apparatus of the present invention,
To realize that the preheating to extrusion cylinder inner wall, cooling and heating operation, electric heating air duct realize that hot wind preheating and heating, cold wind are dropped
Temperature, moreover it is possible to steam is passed through by airway to realize other demand for heat;The setting of course changing control handle can also facilitate operation
Personnel control.
Detailed description of the invention
Fig. 1 is the schematic perspective view of apparatus of the present invention.
Fig. 2 is the schematic elevation view of apparatus of the present invention.
Fig. 3 is the upper schematic diagram of apparatus of the present invention.
Fig. 4 is the lower view schematic diagram of apparatus of the present invention.
Fig. 5 is the schematic perspective view of shaping mechanism 3 in apparatus of the present invention.
Fig. 6 is the left view schematic diagram of shaping mechanism 3 in apparatus of the present invention.
Fig. 7 is the schematic perspective view of ejecting mechanism 2 in apparatus of the present invention.
Fig. 8 is the scheme of installation of reverse extrusion pedestal 205 in apparatus of the present invention ejecting mechanism 2.
Fig. 9 is the schematic perspective view of forward extrusion bar in apparatus of the present invention.
Figure 10 is the schematic perspective view of mold base 4 and discharging mechanism 5 in apparatus of the present invention.
Figure 11 is the schematic perspective view of temperature control mechanism 6 in apparatus of the present invention.
In figure: 1, workbench;2, ejecting mechanism;3, shaping mechanism;4, mold base;5, discharging mechanism;6, temperature control mechanism;
101, sliding rail;102, through slot;103, it is lifted pedestal;104, lifting cylinder;201, extrusion oil cylinder;202, hydraulic apical axis;203, it squeezes
Compression bar mounting base;204, forward extrusion bar;205, reverse extrusion pedestal;206, pressure ram slot;207, pedestal flange is squeezed;
208, level-one hydraulic axis;209,2-level hydraulic axis;301, extrusion cylinder;302, pedestal mounting groove is squeezed;303, seat Method for Installation is squeezed
It is blue;304, forward template mounting flange;305, temperature measuring equipment;306, forming pedestal;307, take-up housing;308, sliding block rack gear;
309, fixing bolt;401, pressure-bearing top plate;402, hollow pressure ram mounting groove;403, template mounting flange;404, column;405,
Pedestal;406, top plate fixing bolt;501, fixing seat;502, discharge shaft;503, discharge roller;601, rotating basis;602, electric
Thermal chimney;603, blower;604, airway;605, course changing control handle.
Specific embodiment
In order to make those skilled in the art more fully understand technical solution of the present invention, with reference to the accompanying drawing to the present invention into
Row detailed description, the description of this part be only it is exemplary and explanatory, should not have any limitation to protection scope of the present invention
Effect.
As shown in Figure 1-Figure 11, specific structure of the invention are as follows: one kind is used for aluminium alloy extruded molding temperature control device, it
Including workbench 1, ejecting mechanism 2, shaping mechanism 3, mold base 4, discharging mechanism 5 and temperature control mechanism 6;In the workbench 1
Portion is provided with through slot 102 along longitudinal direction, and 1 upper surface of workbench is provided with sliding rail 101 along 102 two sides of through slot;101 top of sliding rail
It is provided with shaping mechanism 3;In 1 one end of workbench, it includes that extrusion oil cylinder 201 and setting are squeezing for the setting of ejecting mechanism 2
201 front end of oil cylinder and hydraulic apical axis 202 towards shaping mechanism 3;202 front end of hydraulic apical axis is provided with for installing forward direction
The pressure ram mounting base 203 of pressure ram 204 and extruding pedestal flange 207 for installing reverse extrusion pedestal 205;It is described reversed
It squeezes pedestal 205 and is matched with pedestal mounting groove 302 is squeezed;204 top of forward extrusion bar and 301 inner wall of extrusion cylinder match
It closes;1 other end of workbench is provided with mold base 4;4 other end of mold base is provided with discharging mechanism 5;It is described go out
Material mechanism 5 includes being separately positioned on the fixing seat 501 of 401 two sides of pressure-bearing top plate;Discharging is provided between the fixing seat 501 to turn
Axis 502 is arranged with discharge roller 503 in the discharging shaft 502;3 side of shaping mechanism is provided with temperature control mechanism 6;It is described
Temperature control mechanism 6 includes rotating basis 601, is provided with electric heating air duct 602, the electric heating air duct 602 above the rotating basis 601
Inside it is provided with blower 603;603 tail end of blower is provided with airway 604.
Preferably, it is provided with below 3 bottom centre of shaping mechanism for accepting shaping mechanism 3 and rotatable lifting
Pedestal 103;103 bottom of lifting pedestal is provided with lifting cylinder 104;The shaping mechanism 3 includes forming pedestal 306 and sets
Set the extrusion cylinder 301 on forming pedestal 306;306 bottom of forming pedestal is provided with take-up housing 307, and 307 bottom of take-up housing
Portion is provided with sliding block rack gear 308 and matches with sliding rail 101;301 one end inner wall of extrusion cylinder, which is provided with, squeezes pedestal mounting groove
302, and the extruding seat mounting flange 303 for reverse extrusion is provided on the outside of this one end;301 other end of the extrusion cylinder setting
There is the forward template mounting flange 304 for forward extrusion
Preferably, the take-up housing 307 is provided with forming pedestal 306 for fixed and dismountable fixing bolt 309;
The 301 middle part periphery of extrusion cylinder is provided with temperature measuring equipment 305;The temperature measuring equipment 305 is that a kind of thermometer and number are shown
The combination of device
Preferably, the mold base 4 includes the pedestal 405 that 1 top of workbench is arranged in;405 two sides of pedestal are set
It is equipped with column 404, and between column 404 and is provided with pressure-bearing top plate 401 on pedestal 405;It opens at 401 center of pressure-bearing top plate
There are hollow pressure ram mounting groove 402 and template mounting flange 403;The shaping mechanism 3 is arranged in 4 one end of mold base and opening
It is corresponding.
Preferably, the top plate fixing bolt 406 for adjusting pressure-bearing top plate 401 is provided at the top of the column 404;It is described
The shaft 502 that discharges and the quantity of discharge roller 503 are three.
Preferably, course changing control handle 605 is provided at the top of the electric heating air duct 602.
Preferably, 204 tail end of forward extrusion bar is provided with pressure ram slot 206, and 206 section of pressure ram slot is in ten
Word cross shaped head;The hydraulic apical axis 202 includes level-one hydraulic axis 208 and 2-level hydraulic axis 209.
It should be noted that, in this document, the terms "include", "comprise" or its any other variant are intended to non-row
His property includes, so that the process, method, article or equipment for including a series of elements not only includes those elements, and
And further include other elements that are not explicitly listed, or further include for this process, method, article or equipment institute it is intrinsic
Element.
Used herein a specific example illustrates the principle and implementation of the invention, the explanation of above example
It is merely used to help understand method and its core concept of the invention.The above is only a preferred embodiment of the present invention, it answers
When pointing out due to the finiteness of literal expression, and objectively there is unlimited specific structure, for the common skill of the art
For art personnel, without departing from the principle of the present invention, several improvement, retouching or variation can also be made, can also incited somebody to action
Above-mentioned technical characteristic is combined in the right way;These improve retouching, variation or combination, or the not improved structure by invention
Think and technical solution directly applies to other occasions, is regarded as protection scope of the present invention.
Claims (7)
1. one kind is used for aluminium alloy extruded molding temperature control device, which is characterized in that it includes workbench (1), ejecting mechanism
(2), shaping mechanism (3), mold base (4), discharging mechanism (5) and temperature control mechanism (6);In the middle part of the workbench (1) along longitudinal direction
It is provided with through slot (102), and workbench (1) upper surface is provided with sliding rail (101) along through slot (102) two sides;On the sliding rail (101)
Side is provided with shaping mechanism (3);The ejecting mechanism (2) setting in workbench (1) one end, it include extrusion oil cylinder (201) and
It is arranged in extrusion oil cylinder (201) front end and towards the hydraulic apical axis (202) of shaping mechanism (3);Hydraulic apical axis (202) front end
It is provided with pressure ram mounting base (203) for installing forward extrusion bar (204) and for installing reverse extrusion pedestal (205)
It squeezes pedestal flange (207);The reverse extrusion pedestal (205) matches with pedestal mounting groove (302) are squeezed;It is described positive crowded
Compression bar (204) top is matched with extrusion cylinder (301) inner wall;Workbench (1) other end is provided with mold base (4);Institute
It states mold base (4) other end and is provided with discharging mechanism (5);The discharging mechanism (5) includes being separately positioned on pressure-bearing top plate
(401) fixing seat (501) of two sides;Discharging shaft (502), the discharging shaft are provided between the fixing seat (501)
(502) discharge roller (503) are arranged on;Shaping mechanism (3) side is provided with temperature control mechanism (6);The temperature control mechanism (6)
Including rotating basis (601), it is provided with electric heating air duct (602) above the rotating basis (601), the electric heating air duct (602)
Inside it is provided with blower (603);Blower (603) tail end is provided with airway (604).
2. according to claim 1 a kind of for aluminium alloy extruded molding temperature control device, which is characterized in that the molding
It is provided with below mechanism (3) bottom centre for accepting shaping mechanism (3) and rotatable lifting pedestal (103);The lifting
Pedestal (103) bottom is provided with lifting cylinder (104);The shaping mechanism (3) includes that forming pedestal (306) and setting are forming
Extrusion cylinder (301) on pedestal (306);Forming pedestal (306) bottom is provided with take-up housing (307), and take-up housing (307)
Bottom is provided with sliding block rack gear (308) and matches with sliding rail (101);Described extrusion cylinder (301) one end inner wall is provided with extruding pedestal
Mounting groove (302), and the extruding seat mounting flange (303) for reverse extrusion is provided on the outside of this one end;The extrusion cylinder
(301) other end is provided with the forward template mounting flange (304) for forward extrusion.
3. according to claim 2 a kind of for aluminium alloy extruded molding temperature control device, which is characterized in that the sliding block
Seat (307) and forming pedestal (306) are provided with for fixed and dismountable fixing bolt (309);In the extrusion cylinder (301)
Portion periphery is provided with temperature measuring equipment (305);The temperature measuring equipment (305) is the combination of a kind of thermometer and numeric display unit.
4. according to claim 1 a kind of for aluminium alloy extruded molding temperature control device, which is characterized in that the mold
Base (4) includes the pedestal (405) being arranged above workbench (1);Pedestal (405) two sides are provided with column (404), and
Between column (404) and pressure-bearing top plate (401) are provided on pedestal (405);Pressure-bearing top plate (401) center is provided with hollow
Pressure ram mounting groove (402) and template mounting flange (403);The shaping mechanism (3) is arranged in mold base (4) one end and opens
Mouth is corresponding.
5. according to claim 4 a kind of for aluminium alloy extruded molding temperature control device, which is characterized in that the column
(404) top is provided with the top plate fixing bolt (406) for adjusting pressure-bearing top plate (401);The discharging shaft (502) and go out
The quantity for expecting roller (503) is three.
6. according to claim 1 a kind of for aluminium alloy extruded molding temperature control device, which is characterized in that the electric heating
Course changing control handle (605) are provided at the top of air duct (602).
7. according to claim 1 a kind of for aluminium alloy extruded molding temperature control device, which is characterized in that the forward direction
Pressure ram (204) tail end is provided with pressure ram slot (206), and pressure ram slot (206) section is in cross shape;The liquid
The axis (202) that bears down on one includes level-one hydraulic axis (208) and 2-level hydraulic axis (209).
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Cited By (1)
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CN109332408A (en) * | 2018-12-11 | 2019-02-15 | 湖南千源铝业有限公司 | One kind being used for aluminium alloy extruded molding temperature control device |
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CN109332408A (en) * | 2018-12-11 | 2019-02-15 | 湖南千源铝业有限公司 | One kind being used for aluminium alloy extruded molding temperature control device |
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