CN209305217U - An automatic coding device with a character switching mechanism - Google Patents
An automatic coding device with a character switching mechanism Download PDFInfo
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- CN209305217U CN209305217U CN201821886066.5U CN201821886066U CN209305217U CN 209305217 U CN209305217 U CN 209305217U CN 201821886066 U CN201821886066 U CN 201821886066U CN 209305217 U CN209305217 U CN 209305217U
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Abstract
本实用新型公开了一种具有字符切换机构的自动打码装置,包括自动打码模具,自动打码模具包括支架、字符切换机构、芯轴、字符盘和分度锁紧机构;分度锁紧机构包括弹簧和钢珠;芯轴与每个字符盘相套装的部位均设置有一个圆周向凹槽,每个圆周向凹槽内沿周向均匀布设有若干个圆坑;每个字符盘的内环面呈辐射状布设有与圆坑数量相等的条状槽,每个条状槽内均布设一根弹簧和一颗钢珠,弹簧处于压缩状态,并能将钢珠与圆坑压紧配合。每个字符盘的外周沿周向布设有若干个凸起的字符;每个字符盘均能在字符切换机构的作用下进行转动。本实用新型能实现全自动排码,无需人工参与,效率高,一次冲压能实现多个字符的压印。
The utility model discloses an automatic coding device with a character switching mechanism, which includes an automatic coding mold, and the automatic coding mold includes a bracket, a character switching mechanism, a mandrel, a character disk and an indexing locking mechanism; the indexing locking The mechanism includes springs and steel balls; a circumferential groove is provided at the part where the mandrel is fitted with each character plate, and several circular pits are evenly distributed along the circumferential direction in each circumferential groove; the inner part of each character plate The annular surface is radially arranged with strip grooves equal to the number of the round pits, and each strip groove is equipped with a spring and a steel ball. The spring is in a compressed state and can press and fit the steel balls with the round pits. Several protruding characters are arranged on the outer periphery of each character plate along the circumferential direction; each character plate can be rotated under the action of the character switching mechanism. The utility model can realize full-automatic code arrangement without manual participation, has high efficiency, and can realize embossing of multiple characters in one stamping.
Description
技术领域technical field
本实用新型涉及一种打码装置,特别是一种具有字符切换机构的自动打码装置。The utility model relates to a coding device, in particular to an automatic coding device with a character switching mechanism.
背景技术Background technique
目前,金属工件的标记方式主要由激光打标、滑刻、压痕等几种打码方式。然而,这几种打码方式均存在着如下缺陷,有待改进。At present, the marking methods of metal workpieces mainly include several coding methods such as laser marking, sliding engraving, and indentation. However, these coding methods all have the following defects, which need to be improved.
1.激光打标和滑刻两种方式自动化程度较高,常用于自动化生产线之中,但是由于在金属表面留下的痕迹很浅,一方面不够美观,另外,重要的是,在后续的油漆工艺中,经常会将激光打标或滑刻的标识进行覆盖,因此给实际生产带来难题。1. The two methods of laser marking and sliding engraving have a high degree of automation and are often used in automated production lines. However, because the traces left on the metal surface are very shallow, they are not beautiful enough on the one hand. In the process, the laser marking or sliding marking is often covered, which brings difficulties to the actual production.
2.压痕打码方式是通过打码冲头冲压成型,因此,美观,压痕深。然而,目前都需采用人工对字符进行排列组合,虽然从打码的压痕效果来看能够满足要求,但是自动化程度低,人工排码经常出现误操作,引起排码错误。2. The indentation coding method is formed by stamping with a coding punch, so it is beautiful and deep indentation. However, at present, it is necessary to manually arrange and combine characters. Although the indentation effect of coding can meet the requirements, the degree of automation is low, and manual coding often causes misoperations, causing coding errors.
实用新型内容Utility model content
本实用新型要解决的技术问题是针对上述现有技术的不足,而提供一种具有字符切换机构的自动打码装置,该具有字符切换机构的自动打码装置能实现全自动排码,无需人工参与,效率高,一次冲压能实现多个字符的压印。The technical problem to be solved by the utility model is to provide an automatic coding device with a character switching mechanism for the above-mentioned deficiencies in the prior art. The automatic coding device with a character switching mechanism can realize automatic coding without manual labor. Participation, high efficiency, one stamping can realize the embossing of multiple characters.
为解决上述技术问题,本实用新型采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:
一种具有字符切换机构的自动打码装置,包括机架、打击头、自动打码模具、抓手和二维移动机构;An automatic coding device with a character switching mechanism, including a frame, a striking head, an automatic coding mold, a gripper and a two-dimensional moving mechanism;
打击头顶部与机架相连接,打击头高度能够升降,打击头底部固设自动打码模具。The top of the striking head is connected to the frame, the height of the striking head can be raised and lowered, and an automatic coding mold is fixed at the bottom of the striking head.
抓手顶部设置有用于夹紧金属工件的卡爪,抓手能在二维移动机构的作用下,前后或左右移动,从而使金属工件顶部的待打码部位处于自动打码模具的正下方。The top of the gripper is provided with jaws for clamping the metal workpiece, and the gripper can move back and forth or left and right under the action of the two-dimensional moving mechanism, so that the part to be coded on the top of the metal workpiece is directly below the automatic coding mold.
自动打码模具包括支架、字符切换机构、芯轴和字符盘。The automatic coding mold includes a bracket, a character switching mechanism, a mandrel and a character plate.
芯轴两端与支架固定连接,字符盘沿轴向并列套装在芯轴外周,每个字符盘的外周沿周向布设有若干个凸起的字符;每个字符盘均能在字符切换机构的作用下进行转动。The two ends of the mandrel are fixedly connected with the bracket, and the character discs are arranged side by side on the outer periphery of the mandrel along the axial direction. Several raised characters are arranged on the outer periphery of each character disc along the circumferential direction; Rotate under action.
自动打码模具还包括分度锁紧机构,分度锁紧机构包括弹簧和钢珠。The automatic coding mold also includes an indexing locking mechanism, which includes springs and steel balls.
芯轴与每个字符盘相套装的部位均设置有一个圆周向凹槽,每个圆周向凹槽内沿周向均匀布设有若干个圆坑;每个字符盘的内环面呈辐射状布设有与圆坑数量相等的条状槽,每个条状槽内均布设一根弹簧和一颗钢珠,弹簧处于压缩状态,并能将钢珠与圆坑压紧配合。There is a circumferential groove at the part where the mandrel and each character plate are fitted, and several circular pits are evenly distributed along the circumference in each circumferential groove; the inner ring surface of each character plate is arranged radially. There are strip-shaped grooves equal in number to the round pit, and a spring and a steel ball are arranged in each strip-shaped groove. The spring is in a compressed state, and can press the steel ball and the round pit tightly.
芯轴上均布有若干条轴向凹槽,每条轴向凹槽均与芯轴的轴线相平行。Several axial grooves are evenly distributed on the mandrel, and each axial groove is parallel to the axis of the mandrel.
每个字符盘的外环面均布若干个轮齿,字符布设在轮齿的齿顶面上。Several gear teeth are evenly distributed on the outer ring surface of each character disk, and the characters are arranged on the tooth top surface of the gear teeth.
每个字符盘中至少有一个轮齿上设置有空字符。At least one gear tooth in each character plate is provided with empty characters.
字符切换机构包括传动杆、旋转驱动装置、直线驱动装置和拨动装置;传动杆位于字符盘外侧,并与芯轴相平行;传动杆两端分别从相应的支架板面上穿出,其中一侧的穿出端与旋转驱动装置相连接,另一侧的穿出端与直线驱动装置相连接;旋转驱动装置用于驱动传动杆转动,直线驱动装置用于驱动传动杆直线运动;拨动装置的一侧与传动杆固定连接,另一侧能拨动对应的字符盘转动。The character switching mechanism includes a transmission rod, a rotary drive device, a linear drive device and a toggle device; the transmission rod is located outside the character plate and parallel to the mandrel; the two ends of the transmission rod pass through the corresponding bracket plate respectively, one of which The penetrating end on one side is connected to the rotary drive device, and the penetrating end on the other side is connected to the linear drive device; the rotary drive device is used to drive the transmission rod to rotate, and the linear drive device is used to drive the transmission rod to move linearly; the toggle device One side is fixedly connected with the transmission rod, and the other side can toggle the corresponding character disc to rotate.
拨动装置为拨叉或棘轮。The toggle device is a shift fork or a ratchet.
二维移动机构包括横梁和底座,底座与机架相连接,横梁与芯轴相平行,横梁与底座顶面滑动连接,横梁能沿垂直于芯轴的方向滑移;抓手底部与横梁顶部滑动连接,抓手能沿平行于芯轴的方向滑移。The two-dimensional moving mechanism includes a beam and a base, the base is connected to the frame, the beam is parallel to the mandrel, the beam is slidingly connected to the top surface of the base, and the beam can slide in a direction perpendicular to the mandrel; connected, the gripper can slide in a direction parallel to the mandrel.
抓手的数量为两个,底座上还设置有位于两个抓手之间的垫铁。There are two grippers, and the base is also provided with a pad iron between the two grippers.
本实用新型具有如下有益效果:本实用新型中抓手抓取金属工件运动,完成不同位置的打码的操作,配合打击头的多次冲压动作,可以实现多位字符的打码操作。上述分度锁紧机构能实现芯轴与字符盘的锁紧,上述字符切换机构能将芯轴与字符盘解锁,并实现每个字符盘中所需字符的自动切换。The utility model has the following beneficial effects: in the utility model, the gripper grasps the movement of the metal workpiece to complete the operation of coding at different positions, and cooperates with the multiple stamping actions of the striking head to realize the coding operation of multi-digit characters. The above-mentioned indexing locking mechanism can realize the locking of the mandrel and the character disk, and the above-mentioned character switching mechanism can unlock the mandrel and the character disk, and realize the automatic switching of the required characters in each character disk.
附图说明Description of drawings
图1是本实用新型一种具有字符切换机构的自动打码装置的立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of an automatic coding device with a character switching mechanism of the present invention.
图2是本实用新型一种具有字符切换机构的自动打码装置上的活动连接点示意图。Fig. 2 is a schematic diagram of movable connection points on an automatic coding device with a character switching mechanism of the present invention.
图3显示了自动打码模具的立体结构示意图。Figure 3 shows a schematic diagram of the three-dimensional structure of the automatic marking mold.
图4显示了自动打码模具的剖面图。Figure 4 shows a cross-sectional view of the automatic coding mold.
图5显示了分度锁紧机构的结构示意图。Figure 5 shows a schematic structural view of the indexing locking mechanism.
图6显示了字符盘与芯轴连接的半剖面视图。Figure 6 shows a half-sectional view of the connection between the character plate and the mandrel.
图7显示了分度锁紧机构将字符盘锁紧时的结构示意图。Fig. 7 shows a schematic diagram of the structure when the indexing locking mechanism locks the character disk.
图8显示了字符盘的结构示意图。Fig. 8 shows a schematic diagram of the structure of the character disk.
图9显示了字符盘的剖面图。Figure 9 shows a cross-sectional view of the character plate.
图10显示了芯轴的立体图。Figure 10 shows a perspective view of the mandrel.
图11显示了芯轴的剖面图。Figure 11 shows a cross-sectional view of the mandrel.
图12显示了传动杆和拨叉的结构示意图。Figure 12 shows a schematic structural view of the transmission rod and shift fork.
其中有:Including:
10.机架;20.打击头;10. Rack; 20. Hitting head;
30.自动打码模具;30. Automatic coding mold;
31.字符切换机构;311.传动杆;312.旋转驱动装置;313.直线驱动装置;314.拨叉;31. Character switching mechanism; 311. Transmission rod; 312. Rotary drive device; 313. Linear drive device; 314. Shift fork;
32.芯轴;321.轴向凹槽;322.圆周向凹槽;323.圆坑;32. Mandrel; 321. Axial groove; 322. Circumferential groove; 323. Round pit;
33.字符盘;331.圆孔;332.轮齿;333.字符;33. Character plate; 331. Round hole; 332. Gear teeth; 333. Characters;
34.分度锁紧机构;341.条状槽;342.弹簧;343.钢珠;34. Indexing locking mechanism; 341. Strip groove; 342. Spring; 343. Steel ball;
35.支架;35. Brackets;
40.金属工件;40. Metal workpieces;
50.抓手;51.卡爪;50. Gripper; 51. Claw;
60.横梁;70.底座;71.垫铁。60. Beam; 70. Base; 71. Horn.
具体实施方式Detailed ways
下面结合附图和具体较佳实施方式对本实用新型作进一步详细的说明。The utility model will be described in further detail below in conjunction with the accompanying drawings and specific preferred embodiments.
如图1和图2所示,一种具有字符切换机构的自动打码装置,包括机架 10、打击头20、自动打码模具30、抓手50和二维移动机构。As shown in Figures 1 and 2, an automatic coding device with a character switching mechanism includes a frame 10, a striking head 20, an automatic coding mold 30, a gripper 50 and a two-dimensional moving mechanism.
打击头顶部与机架相连接,优选如图2所示的在A处活动连接;打击头高度能够升降,也即在驱动装置的作用下沿Z向直线运动;打击头底部固设自动打码模具。The top of the striking head is connected to the frame, preferably at A as shown in Figure 2; the height of the striking head can be raised and lowered, that is, it can move in a straight line in the Z direction under the action of the driving device; the bottom of the striking head is fixed with automatic coding mold.
二维移动机构优选包括横梁60和底座70。The two-dimensional moving mechanism preferably includes a beam 60 and a base 70 .
底座优选为U形,与机架底部优选在图2中B处固定连接。The base is preferably U-shaped, and is preferably fixedly connected to the bottom of the frame at B in FIG. 2 .
横梁与芯轴或抓取的金属工件40相平行,横梁所在方向设为Y方向,垂直于横梁的方向为X方向。横梁与底座顶优选在图2所示的C处滑动连接,并能沿X向直线运动,也即能沿垂直于下述芯轴的方向滑移。The crossbeam is parallel to the mandrel or the metal workpiece 40 to be grasped, the direction of the crossbeam is set as the Y direction, and the direction perpendicular to the crossbeam is the X direction. The beam and the top of the base are preferably slidably connected at point C shown in FIG. 2 , and can move linearly along the X direction, that is, can slide along a direction perpendicular to the following mandrel.
抓手的数量优选为两个,每个抓手底部均与横梁顶部优选在图2中D处滑动连接,每个抓手均能沿平行于芯轴的方向(也即Y向)滑移。The number of grippers is preferably two, and the bottom of each gripper is slidably connected with the top of the crossbeam preferably at D in FIG.
抓手抓取金属工件运动,完成不同位置的打码的操作,配合打击头的多次冲压动作,可以实现多位字符的打码操作。The gripper grasps the movement of the metal workpiece to complete the operation of coding at different positions, and cooperates with the multiple stamping actions of the striking head to realize the coding operation of multi-digit characters.
金属工件送至自动打码模具之间,打击头动作,完成打码。The metal workpiece is sent between the automatic coding molds, and the striking head moves to complete the coding.
上述二维移动机构也可为现有技术中的其他结构形式,均在本申请的保护范围之内。The above-mentioned two-dimensional moving mechanism may also be other structural forms in the prior art, all of which are within the protection scope of the present application.
抓手顶部设置有用于夹紧金属工件的卡爪51,抓手能在二维移动机构的作用下,前后或左右移动,从而使金属工件顶部的待打码部位处于自动打码模具的正下方。The top of the gripper is provided with claws 51 for clamping the metal workpiece. The gripper can move back and forth or left and right under the action of the two-dimensional moving mechanism, so that the part to be coded on the top of the metal workpiece is directly below the automatic coding mold .
底座上还优选设置有位于两个抓手之间的垫铁71,用于金属工件中部的支撑。The base is also preferably provided with a pad iron 71 between the two grippers for supporting the middle of the metal workpiece.
如图3和图4所示,自动打码模具包括支架35、字符切换机构31、芯轴32、字符盘33和分度锁紧机构34。As shown in FIG. 3 and FIG. 4 , the automatic coding mold includes a bracket 35 , a character switching mechanism 31 , a mandrel 32 , a character disk 33 and an indexing locking mechanism 34 .
支架优选包括顶板和固定于顶板两侧的支架板,顶板顶部与冲击头底部固定连接。The support preferably includes a top plate and support plates fixed on both sides of the top plate, and the top of the top plate is fixedly connected to the bottom of the impact head.
芯轴两端与两块支架板固定连接,如图10和11所示,芯轴上均布有若干条轴向凹槽321,每条轴向凹槽均与芯轴的轴线相平行。轴向凹槽的设置,将便于字符盘的安装。Both ends of the mandrel are fixedly connected with two support plates, as shown in Figures 10 and 11, there are several axial grooves 321 evenly distributed on the mandrel, and each axial groove is parallel to the axis of the mandrel. The setting of the axial groove will facilitate the installation of the character disk.
芯轴沿轴向均布有若干个圆周向凹槽322,每个圆周向凹槽均与芯轴的轴线相垂直。每个圆周向凹槽内沿周向均匀布设有若干个圆坑323。A plurality of circumferential grooves 322 are evenly distributed along the axial direction of the mandrel, and each circumferential groove is perpendicular to the axis of the mandrel. Several circular pits 323 are evenly distributed along the circumference of each circumferential groove.
字符盘沿轴向并列套装在芯轴外周,字符盘的数量与圆周向凹槽的数量相等,每个字符盘的中心均设置有中心轴孔331,中心轴孔的内径大于圆周向凹槽的外径,字符盘的位置与圆周向凹槽的位置相对应。The character disks are set side by side on the outer periphery of the mandrel along the axial direction, the number of character disks is equal to the number of circumferential grooves, and the center of each character disk is provided with a central axis hole 331, and the inner diameter of the central axis hole is larger than that of the circumferential groove. The outer diameter, the position of the character plate corresponds to the position of the circumferential groove.
字符盘通过如图5和图6所示的分度锁紧机构与芯轴上的圆周向凹槽锁紧限位。The character plate is locked and limited by the index locking mechanism and the circumferential groove on the mandrel as shown in Fig. 5 and Fig. 6 .
如图7所示,分度锁紧机构包括弹簧342和钢珠343。As shown in FIG. 7 , the indexing locking mechanism includes a spring 342 and a steel ball 343 .
每个字符盘的内环面呈辐射状布设有与圆坑数量相等的条状槽341,条状槽优选圆柱形,每个圆柱形的轴线均指向对应圆周向凹槽的圆心。The inner ring surface of each character plate is radially provided with strip grooves 341 equal in number to the round pits. The strip grooves are preferably cylindrical, and the axis of each cylinder points to the center of the corresponding circumferential groove.
每个条状槽内均布设一根弹簧和一颗钢珠,弹簧处于压缩状态,并能将钢珠与圆坑压紧配合。A spring and a steel ball are arranged in each strip groove, and the spring is in a compressed state, and can press and fit the steel ball with the round pit.
每个字符盘的外周沿周向布设有若干个凸起的字符333。优选,如图8和图9所示,每个字符盘均为轮齿形,也即每个字符盘的外环面均布若干个轮齿332,字符布设在轮齿的齿顶面上。Several raised characters 333 are arranged on the outer periphery of each character plate along the circumferential direction. Preferably, as shown in FIG. 8 and FIG. 9 , each character plate is tooth-shaped, that is, several gear teeth 332 are evenly distributed on the outer ring surface of each character plate, and the characters are arranged on the top surfaces of the teeth.
进一步,每个字符盘中至少有一个轮齿上设置有空字符,以实现不同“位”字符的冲压。Further, at least one gear tooth in each character plate is provided with empty characters, so as to realize stamping of different "bit" characters.
每个字符盘均能在字符切换机构的作用下进行转动。Each character disk can be rotated under the action of the character switching mechanism.
字符切换机构包括传动杆311、旋转驱动装置312、直线驱动装置313和拨动装置。The character switching mechanism includes a transmission rod 311, a rotary drive device 312, a linear drive device 313 and a toggle device.
传动杆位于字符盘外侧,并与芯轴相平行;传动杆两端分别从相应的支架板面上穿出,其中一侧的穿出端与旋转驱动装置相连接,另一侧的穿出端与直线驱动装置相连接。The transmission rod is located on the outside of the character plate and is parallel to the mandrel; the two ends of the transmission rod pass through the corresponding support plate respectively, one side of which passes through the end is connected with the rotary drive device, and the other side passes through the end Connected to linear drives.
旋转驱动装置用于驱动传动杆转动,直线驱动装置用于驱动传动杆直线运动,沿轴向拨动装置与不同的字符盘啮合,实现对不同位的切换。The rotary drive device is used to drive the transmission rod to rotate, the linear drive device is used to drive the transmission rod to move linearly, and the toggle device along the axial direction is engaged with different character disks to realize switching of different positions.
拨动装置的一侧与传动杆固定连接,另一侧能拨动对应的字符盘转动。One side of the toggle device is fixedly connected with the transmission rod, and the other side can toggle the corresponding character disc to rotate.
上述拨动装置优选为如图12所示的拨叉314或棘轮。分度锁紧装置用于对字符盘位置的固定,同时拨叉驱动时又能够解锁,分度盘旋转实现字符的切换。The above-mentioned toggle device is preferably a shift fork 314 or a ratchet as shown in FIG. 12 . The index locking device is used to fix the position of the character plate, and at the same time, it can be unlocked when the shift fork is driven, and the index plate rotates to switch characters.
以上详细描述了本实用新型的优选实施方式,但是,本实用新型并不限于上述实施方式中的具体细节,在本实用新型的技术构思范围内,可以对本实用新型的技术方案进行多种等同变换,这些等同变换均属于本实用新型的保护范围。The preferred embodiment of the utility model has been described in detail above, but the utility model is not limited to the specific details in the above-mentioned embodiment, and within the scope of the technical concept of the utility model, various equivalent transformations can be carried out to the technical solution of the utility model , these equivalent transformations all belong to the protection scope of the present utility model.
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Cited By (3)
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WO2020098353A1 (en) * | 2018-11-15 | 2020-05-22 | 南京邮电大学 | Indenting device for marking metal workpiece |
CN113119641A (en) * | 2020-01-14 | 2021-07-16 | 天津英友鑫成科技有限公司 | Numerical control multifunctional automatic number-changing and code-pressing equipment |
CN113369208A (en) * | 2021-05-12 | 2021-09-10 | 兰州兰石集团有限公司 | Automatic detection line and detection method for rare earth metal detection |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2020098353A1 (en) * | 2018-11-15 | 2020-05-22 | 南京邮电大学 | Indenting device for marking metal workpiece |
CN113119641A (en) * | 2020-01-14 | 2021-07-16 | 天津英友鑫成科技有限公司 | Numerical control multifunctional automatic number-changing and code-pressing equipment |
CN113369208A (en) * | 2021-05-12 | 2021-09-10 | 兰州兰石集团有限公司 | Automatic detection line and detection method for rare earth metal detection |
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Assignee: Zhangjiagang Institute of Zhangjiagang Assignor: NANJING University OF POSTS AND TELECOMMUNICATIONS Contract record no.: X2020980007094 Denomination of utility model: An automatic coding device with character switching mechanism Granted publication date: 20190827 License type: Common License Record date: 20201026 |