CN209302561U - A kind of production equipment of efficient emulsifying homogeneous - Google Patents
A kind of production equipment of efficient emulsifying homogeneous Download PDFInfo
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- CN209302561U CN209302561U CN201821690649.0U CN201821690649U CN209302561U CN 209302561 U CN209302561 U CN 209302561U CN 201821690649 U CN201821690649 U CN 201821690649U CN 209302561 U CN209302561 U CN 209302561U
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- emulsifying homogeneous
- efficient emulsifying
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Abstract
The utility model discloses a kind of production equipments of efficient emulsifying homogeneous, including dosing, auxiliary unit and for the operating platform operated with personnel that feeds intake, the control section of all units is integrated in dosing, and the auxiliary unit includes carrying out pretreated water phase hydration tank to water and Water-solubility Material and mixing tank to oil and the pretreated oil of oil-soluble material progress；The system can efficiently be rapidly performed by emulsifying homogeneous production be especially mayonnaise, mayonnaise, can silk up to sauce, daily use chemicals cream, oil emulsion, lubricating grease synthesis etc. products, and the emulsifying materials homogeneous produced is thorough, material stability is good, avoids the problems such as conventional production equipment production time is long, emulsification is not thorough, material stability is poor.
Description
Technical field
The utility model relates to emulsifying material technical fields, and in particular to a kind of production of efficient emulsifying homogeneous is set
It is standby, especially suitable for similar mayonnaise, can silk up to sauce, milk yellow bean sauce, daily use chemicals cream, lubricating grease synthesize contour sticky oil-water emulsion
The production of material.
Background technique
Emulsifying homogeneous process is always the indispensable part of liquid dispensing industry, with raw material and technique into
Step requires also higher and higher but traditional emulsifying homogenizer technique to be no longer satisfied industry the emulsifying homogeneous of product
Demand, such as mayonnaise production it is unstable, be easy fuel-displaced；Oil emulsion production efficiency is relatively low；Novel lubricating grease synthesis is not thorough
The problems such as continuously emerge.
Utility model content
The problem of for existing emulsifying homogeneous material production, the purpose of the utility model is to provide a kind of automatic
The emulsifying homogeneous production equipment that change degree is high, occupied area is small, high production efficiency, product stability are high.
The technical solution of the utility model are as follows: a kind of efficient emulsifying homogeneous production equipment, including dosing, auxiliary unit
It is integrated in dosing with the control section of the operating platform for feeding intake with worker operation, all units, the auxiliary is single
Member includes carrying out pretreated water phase hydration tank to water and Water-solubility Material and carrying out pretreated oil to oil and oil-soluble material
Mix tank；
The dosing 1 includes blend tank, pot cover, vertical and high-speed emulsification pretreatment machine and control system；On the pot cover
Installation includes stirring frame, for realizing the functional unit and the fixed frame connected with pot cover of vacuum and pressurized operation, described to stir
It mixes and is respectively arranged with orifice-plate type blade on frame and fixed frame, be furnished with scraper plate on the side wall of the stirring frame；
The vertical and high-speed emulsification pretreatment machine includes water phase feed inlet, oily phase feed inlet and circulating line, the water phase into
Material mouth is connect by pipeline with water phase hydration tank, and the oil phase feed inlet mixes tank with oil by pipeline and connect, the circulation
Pipeline is connected with blend tank.
Further, the blend tank includes with the bed of material, heating cooling layer and heat insulation layer, the ingredient from the inside to the outside
Layer contacting material part uses stainless steel material.
Further, the tapered structure of the can body of the blend tank.
Further, the can body of the blend tank is equipped with temperature probe.
Further, it is furnished with sealing ring on the pot cover, closure Shi Keyu blend tank forms sealing structure.
Further, the orifice-plate type blade is equipped with several holes.
Further, pressure transmitter, respirator and vacuum pump interface are installed on the functional unit.
Further, the pot cover uses hydraulic side cover-opening structure.
Further, the water phase hydration tank is the blending tank with agitating function and heating refrigerating function.
Further, it is the blending tank with agitating function and heating refrigerating function that the oil, which mixes tank,.
The utility model has the advantages that the efficient emulsifying homogeneous production equipment of the utility model, can efficiently be rapidly performed by emulsifying homogeneous
The products such as production, especially mayonnaise, mayonnaise, daily use chemicals cream, oil emulsion, lubricating grease synthesis, and produce
Emulsifying materials homogeneous is thorough, and material stability is good, avoids conventional production equipment production time length, emulsification is not thorough, material is steady
The problems such as qualitative difference.
Detailed description of the invention
Fig. 1 is the utility model device overall diagram；
Fig. 2 is dosing figure；
Fig. 3 is auxiliary unit figure；
Fig. 4 is the structural schematic diagram of cutting stator and cutting rotor.
Specific embodiment
The utility model is further described with reference to the accompanying drawing.
A kind of efficient emulsifying homogeneous production equipment described in as shown in Figure 1, Figure 2 and Fig. 3, can efficiently be rapidly performed by material
Emulsifying homogeneous production, and the emulsifying materials homogeneous produced is thorough, and high production efficiency avoids the conventional equipment production time
Long, the problems such as emulsification is not thorough, material stability is poor.Dosing 1, auxiliary unit 2 and operating platform 3 are specifically included, is owned
The control section of unit is integrated in dosing 1, and it includes water phase hydration tank on operating platform 3 which, which is placed in,
18, oil mixes tank 20 and mounting platform 19.
The dosing 1 of the utility model includes blend tank 13, rack 7, pot cover 6,11 and of vertical and high-speed emulsification pretreatment machine
Control system 17.The blend tank 13 is that three-decker divides internal layer middle layer and outer layer, and internal layer is with the bed of material, and contacting material part uses
304 or 316 stainless steel materials, middle layer be heating cooling layer, according to technique difference can lead to the heat sources such as hot water, steam or conduction oil into
Row heating, can also be passed through cooling water and carry out cooling operation, and outer layer is heat insulation layer, thermal insulation material be filled, to reduce thermal energy
Safety that is lost and ensureing operator.The can body of the blend tank 13 is using 90 ° of cone bottom structures and is furnished with temperature probe.The pot cover
Installation includes stirring frame 15, functional unit 4 and fixed frame 14 on 6, is furnished with sealing ring on the pot cover 6, in closure and can be adjusted
Distribution tank 13 forms sealing, facilitates and is vacuumized or pressurized operation.The stirring frame 15 is using motor 5 as driving device, stirring
Orifice-plate type blade is housed, blade is provided with the round hole or waist of 5~12 10~25mm of diameter according to material viscosity difference on frame 15
Type hole, while being furnished with polytetrafluoroethylene (PTFE) scraper plate 16 in stirring frame 15.The fixed frame 14 is fixed on pot cover 6, is filled on fixed frame 14
Abacus formula blade, blade are provided with the round hole or waist-shaped hole of 5~12 10~25mm of diameter according to material viscosity difference.The function
Pressure transmitter, respirator and vacuum pump interface can be installed on component 4, vacuum and pressurized operation can be carried out.The utility model
Pot cover 6 use hydraulic side cover-opening structure, the requirement for height to workshop can be substantially reduced, and easy to clean, the vertical and high-speed
Emulsification pretreatment machine 11 includes that shearing head, water phase feed inlet 10, oily phase feed inlet 12 and circulating line 9, water phase feed inlet 10 are logical
Piping couples with water phase hydration tank 18, and oily phase feed inlet 12 mixes tank 20 with oil by pipeline and couples, the circulating line 9 with
Blend tank 13 is connected.
As shown in figure 4, being equipped with 1~3 group of cutting stator A and cutting turn in the shearing head of vertical and high-speed emulsification pretreatment machine 11
The strip grooves of 0.5~5mm of multiple groups are provided on sub- B, cutting stator A and cutting rotor B, cutting stator A is fixed, cutting rotor B with
Cutting stator A phase scarf close, motor effect under cutting rotor B high speed rotation, material by when carry out quickly shearing homogeneous
Processing, the revolving speed of cutting rotor B is at 3000~9000 revs/min.Between cutting stator A and cutting rotor B it is rotational-molded at
The shear action of strength.
The control system 17 of the utility model can be set and need in production in such a way that PLC controls touch screen operation
Parameters.
The water phase hydration tank 18 of the utility model is the blending tank with agitating function and heating refrigerating function, is mainly used
It is pre-processed in water and unclassified stores, it is the blending tank with agitating function and heating refrigerating function which, which mixes tank 20, mainly
It is for oil and unclassified stores pretreatment.
By can silk up to the production method for further illustrating the utility model for filling.
S1, water and Water-solubility Material are added to water phase hydration tank 18, and open stirring and is mixed, it can be according to technique need
Open heating；
S2, by oil and it can add materials and be added to oil and mix tank 20, and open stirring and mixed, it can be according to technique need
Open heating；
Water phase feed inlet 10 is opened in S3, deployment unit 1, and opens vacuum and stirring frame 15, and water phase passes through running
Vertical high shear mulser 11 is added to blend tank 13, while opening heating function；
S4, vacuum values are reset, opens oily phase feed inlet 12 and control oiling speed, oil phase material is passed through running
Vertical high shear mulser 11 is added to blend tank 13；
S5, control heating temperature, until starch is gelatinized completely, held for some time, which can be opened, to discharge, object
Material is packed after processing is completed or the operation that cools down.
Claims (10)
1. a kind of production equipment of efficient emulsifying homogeneous, it is characterised in that: including dosing (1), auxiliary unit (2) and be used for
It feeds intake and the operating platform of worker operation (3), the control section of all units is integrated in dosing (1), and the auxiliary is single
First (2) include carrying out pretreated water phase hydration tank (18) to water and Water-solubility Material and being located in advance to oil and oil-soluble material
The oil of reason mixes tank (20)；
The dosing (1) includes blend tank (13), pot cover (6), vertical and high-speed emulsification pretreatment machine (11) and control system
(17)；On the pot cover (6) installation include stirring frame (15), for realizing vacuum and pressurized operation functional unit (4) and
The fixed frame (14) being connected with pot cover (6) is respectively arranged with orifice-plate type blade on the stirring frame (15) and fixed frame (14), the stirring
It are furnished with scraper plate (16) on the side wall of frame (15)；
The vertical and high-speed emulsification pretreatment machine (11) includes water phase feed inlet (10), oily phase feed inlet (12) and circulating line (9),
The water phase feed inlet (10) is connect by pipeline with water phase hydration tank (18), and the oil phase feed inlet (12) passes through pipeline and oil
Tank (20) connection is mixed, the circulating line (9) is connected with blend tank (13).
2. a kind of production equipment of efficient emulsifying homogeneous according to claim 1, it is characterised in that: the blend tank (13)
It from the inside to the outside include with the bed of material, heating cooling layer and heat insulation layer, the bed of material contacting material part of matching uses stainless steel
Material.
3. a kind of production equipment of efficient emulsifying homogeneous according to claim 1 or 2, it is characterised in that: the blend tank
(13) the tapered structure of can body.
4. a kind of production equipment of efficient emulsifying homogeneous according to claim 3, it is characterised in that: the blend tank (13)
Can body be equipped with temperature probe.
5. a kind of production equipment of efficient emulsifying homogeneous according to claim 1, it is characterised in that: on the pot cover (6)
Equipped with sealing ring, it is closed Shi Keyu blend tank blend tank blend tank (13) and forms sealing structure.
6. a kind of production equipment of efficient emulsifying homogeneous according to claim 1, it is characterised in that: the orifice-plate type blade
It is equipped with several holes.
7. a kind of production equipment of efficient emulsifying homogeneous according to claim 1, it is characterised in that: the functional unit
(4) pressure transmitter, respirator and vacuum pump interface are installed on.
8. a kind of production equipment of efficient emulsifying homogeneous according to claim 1, it is characterised in that: the pot cover (6) is adopted
With hydraulic side cover-opening structure.
9. a kind of production equipment of efficient emulsifying homogeneous according to claim 1, it is characterised in that；The water phase hydration tank
It (18) is the blending tank with agitating function and heating refrigerating function.
10. a kind of production equipment of efficient emulsifying homogeneous according to claim 1, it is characterised in that: the oil mixes
Tank (20) is the blending tank with agitating function and heating refrigerating function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821690649.0U CN209302561U (en) | 2018-10-18 | 2018-10-18 | A kind of production equipment of efficient emulsifying homogeneous |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821690649.0U CN209302561U (en) | 2018-10-18 | 2018-10-18 | A kind of production equipment of efficient emulsifying homogeneous |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209302561U true CN209302561U (en) | 2019-08-27 |
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ID=67671110
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821690649.0U Active CN209302561U (en) | 2018-10-18 | 2018-10-18 | A kind of production equipment of efficient emulsifying homogeneous |
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| CN (1) | CN209302561U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109107403A (en) * | 2018-10-18 | 2019-01-01 | 无锡江科自动化技术有限公司 | A kind of production equipment of efficient emulsifying homogeneous |
-
2018
- 2018-10-18 CN CN201821690649.0U patent/CN209302561U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109107403A (en) * | 2018-10-18 | 2019-01-01 | 无锡江科自动化技术有限公司 | A kind of production equipment of efficient emulsifying homogeneous |
| CN109107403B (en) * | 2018-10-18 | 2023-12-29 | 无锡江科自动化技术有限公司 | Production facility of high-efficient emulsification homogeneity |
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