CN209301792U - A kind of decontamination system - Google Patents
A kind of decontamination system Download PDFInfo
- Publication number
- CN209301792U CN209301792U CN201821716577.2U CN201821716577U CN209301792U CN 209301792 U CN209301792 U CN 209301792U CN 201821716577 U CN201821716577 U CN 201821716577U CN 209301792 U CN209301792 U CN 209301792U
- Authority
- CN
- China
- Prior art keywords
- thimerosal
- inlet tube
- pressure
- sterilizing machine
- decontamination system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000005202 decontamination Methods 0.000 title claims abstract description 21
- 230000003588 decontaminative effect Effects 0.000 title claims abstract description 21
- 230000001954 sterilising effect Effects 0.000 claims abstract description 42
- 239000007788 liquid Substances 0.000 claims abstract description 35
- 238000001514 detection method Methods 0.000 claims abstract description 32
- 230000001105 regulatory effect Effects 0.000 claims abstract description 26
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 26
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 4
- 230000000087 stabilizing effect Effects 0.000 claims description 6
- RTKIYNMVFMVABJ-UHFFFAOYSA-L thimerosal Chemical compound [Na+].CC[Hg]SC1=CC=CC=C1C([O-])=O RTKIYNMVFMVABJ-UHFFFAOYSA-L 0.000 abstract description 75
- 229940033663 thimerosal Drugs 0.000 abstract description 75
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 8
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000012360 testing method Methods 0.000 description 13
- 238000002791 soaking Methods 0.000 description 8
- 230000008520 organization Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 238000010992 reflux Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000012371 Aseptic Filling Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The utility model relates to bottle cap disinfection technology fields, disclose a kind of decontamination system, decontamination system includes sterilizing machine, is connected to the inlet tube of sterilizing machine and is connected to the liquid back pipe of sterilizing machine, it is characterized in that, the regulating mechanism that can adjust disinfection flow quantity and the pressure detection mechanism positioned at regulating mechanism downstream are provided on inlet tube, connecting tube is connected between inlet tube and liquid back pipe, connecting tube is located at the upstream of regulating mechanism.When disinfection control includes the following steps: S1, production, the pressure of the thimerosal in inlet tube is detected, the flow in inlet tube is adjusted to the first setting value according to detected value；When S2, shutdown, the pressure of the thimerosal in inlet tube is detected, the flow in inlet tube is adjusted to the second setting value according to detected value；Wherein, first setting value is greater than second setting value.When shutting down, thimerosal can flow in connecting tube, can guarantee the temperature requirement of thimerosal, when being again started up production, can guarantee Disinfection Effect.
Description
Technical field
The utility model relates to bottle cap disinfection technology field more particularly to a kind of decontamination systems.
Background technique
In beverage aseptic filling process, bottle cap needs to carry out disinfection before entering Cover whirling Machine, generallys use thimerosal spray
The bottle cap conveying rushing the mode impregnated, while being pushed under the action of spraying impulse force.To make Disinfection Effect be able to satisfy commercial sterilization
Requirement, it shall be guaranteed that enough disinfecting times, suitable thimerosal concentration and suitable thimerosal temperature；To enable bottle cap
Smooth conveying, it shall be guaranteed that suitable jetting pressure.
Existing control system is as shown in Figure 1, from upstream to the inlet of sterilizing machine 500 on the inlet tube of sterilizing machine 500
It is disposed with pneumatic on-off valve 100, flowmeter 200, manual modulation valve 300 and pressure gauge 400.The leakage fluid dram of sterilizing machine 500
It is connected with the recycling can of thimerosal, the thimerosal recycling after cleaning utilizes again.When production, pneumatic on-off valve 100 is opened, and is led to
It crosses manual modulation valve 300 and adjusts jetting pressure to required pressure (being always maintained at this aperture after mixing up), the monitoring disinfection of flowmeter 200
Whether liquid feed liquor flow reaches technique requirement.When shutdown, pneumatic on-off valve 100 is closed, and thimerosal stops feed flow.
This control mode has the following problems, when hesitation in bottle placer production process, needs correspondingly to suspend
Send lid.At this point, being easy to cause bottle cap to be squeezed and deformed if allowing thimerosal to continue spray rushes bottle cap under the action of spraying impulse force, causing
The risk of Ka Gai.Thimerosal is usually to supply the use of lid sterilizing machine 500 after heat exchanger heats from thimerosal blend tank, if allowed
Thimerosal stops spray and rushes bottle cap, then needs to stop feed flow and heat exchange, and the thimerosal temperature in pipeline and soaking compartment can decline, when setting
For when being again started up production, thimerosal temperature may be unable to meet production the requirement of technique, influence Disinfection Effect.
Therefore, a kind of decontamination system is needed, to solve the above technical problems.
Utility model content
One of the purpose of this utility model is to propose that a kind of decontamination system, the thimerosal in pipeline are constantly in flowing shape
State guarantees that the temperature of thimerosal will not decline, and does not influence Disinfection Effect when starting production.
For this purpose, the utility model uses following technical scheme:
A kind of decontamination system including sterilizing machine, is connected to the inlet tube of sterilizing machine and is connected to the liquid back pipe of sterilizing machine,
It is characterized in that, being provided with the regulating mechanism that can adjust disinfection flow quantity on the inlet tube and being located under the regulating mechanism
The pressure detection mechanism of trip, is connected with connecting tube between the inlet tube and the liquid back pipe, the connecting tube is located at the tune
Save the upstream of mechanism.
Connecting tube is added, thimerosal can flow in connecting tube when shutting down, and can protect without stopping feed flow and heat exchange
The temperature of card thimerosal meets always disinfection and requires, and when being again started up production, can guarantee the Disinfection Effect of thimerosal.Furthermore it adopts
The pressure that adjustment inlet tube flow to the thimerosal of sterilizing machine is matched with pressure detection mechanism and regulating mechanism, can guarantee to sterilize
The stability of liquid supply, guarantees the stability to the jetting pressure of bottle cap, guarantees the stability for sending lid.
Preferably, pressure stabilizing mechanism is provided in the connecting tube.
Preferably, switch valve is provided on the inlet tube, the switch valve is located at the connecting tube and the adjusting machine
Between structure.
Preferably, temperature testing organization and flow quantity detection mechanism, the flow quantity detection mechanism are provided on the inlet tube
Between the switch valve and the regulating mechanism.
Preferably, overflow port is provided on the sterilizing machine, the liquid back pipe is connected with the overflow port.
Preferably, evacuation port is provided on the sterilizing machine, the evacuation port is connected to by evacuated tube with the liquid back pipe,
Exhaust-valve is provided in the evacuated tube.
Preferably, level detection mechanism is provided on the sterilizing machine.
Preferably, the decontamination system further includes controller, and the regulating mechanism and the pressure detection mechanism are and institute
State controller electrical connection.
The another object of the utility model is to propose that a kind of disinfection control, the thimerosal in pipeline are constantly in stream
Dynamic state, guarantees that the temperature of thimerosal will not decline, and does not influence Disinfection Effect when starting production.
For this purpose, the utility model uses following technical scheme:
A kind of disinfection control, includes the following steps:
When S1, production, the pressure of the thimerosal in inlet tube is detected, the flow in inlet tube is adjusted to the according to detected value
One setting value；
S2, when shutting down, the pressure of the thimerosal in inlet tube is detected, the flow in inlet tube is adjusted to the according to detected value
Two setting values；
Wherein, first setting value is greater than second setting value.
The utility model has the following beneficial effects: adding connecting tube in the utility model, when shutting down, thimerosal can be even
Flowing in adapter tube can guarantee that the temperature of thimerosal meets always disinfection and requires without stopping feed flow and heat exchange, be again started up life
When production, it can guarantee the Disinfection Effect of thimerosal.Furthermore adjustment inlet tube is matched using pressure detection mechanism and regulating mechanism
It is flow to the pressure of the thimerosal of sterilizing machine, can guarantee the stability of thimerosal supply, is guaranteed to the steady of the jetting pressure of bottle cap
It is qualitative, guarantee the stability for sending lid.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that this sterilizes control system in the prior art；
Fig. 2 is the structural schematic diagram of decontamination system provided by the utility model.
In figure: 100, pneumatic on-off valve；200, flowmeter；300, manual modulation valve；400, pressure gauge；500, sterilizing machine；
1, sterilizing machine；2, inlet tube；3, liquid back pipe；4, switch valve；5, regulating mechanism；6, pressure detection mechanism；7, it connects
Pipe；8, pressure stabilizing mechanism；9, temperature testing organization；10, flow quantity detection mechanism；11, evacuated tube；12, exhaust-valve；13, level sensing
Mechanism.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described
Embodiment is the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, originally
Field those of ordinary skill every other embodiment obtained without making creative work belongs to practical
Novel protected range.
As shown in Fig. 2, present embodiment discloses a kind of decontamination system, including sterilizing machine 1, it is connected to 1 inlet of sterilizing machine
The refluxing opening of inlet tube 2, the leakage fluid dram and thimerosal blend tank that are connected to sterilizing machine 1 between thimerosal blend tank liquid outlet
Between liquid back pipe 3, the connecting tube 7 that is connected between inlet tube 2 and liquid back pipe 3 and controller.It further include being set in turn in
Temperature testing organization 9, switch valve 4, flow quantity detection mechanism 10 on inlet tube 2, the stream that thimerosal in inlet tube can be adjusted
The regulating mechanism 5 and pressure detection mechanism 6 of amount, pressure detection mechanism 6 are located at close to one end of sterilizing machine 1.Preferably, this reality
Applying the regulating mechanism 5 in example is ratio adjusting valve, and switch valve 4 is pneumatic on-off valve, and pressure detection mechanism 6 is pressure gauge.
Connecting tube 7 is added, thimerosal can flow in connecting tube 7 when shutting down, can without stopping feed flow and heat exchange
Guarantee that the temperature of thimerosal meets always disinfection and requires, when being again started up production, can guarantee the Disinfection Effect of thimerosal.Furthermore
The pressure that adjustment inlet tube 2 flow to the thimerosal of sterilizing machine 1, Neng Goubao are matched using pressure detection mechanism 6 and regulating mechanism 5
The stability of thimerosal supply is demonstrate,proved, guarantees the stability to the jetting pressure of bottle cap, guarantees the stability for sending lid, without artificial behaviour
It makes adjustments, the supply pressure of thimerosal promptly can be adjusted to stationary value automatically.
Connecting tube 7 and 2 connector of inlet tube are provided in connecting tube 7 between temperature testing organization 9 and switch valve 4
Pressure stabilizing mechanism 8.Preferably, the regulating mechanism 5 in the present embodiment is ratio adjusting valve, pressure stabilizing mechanism 8 is constant pressure valve, constant pressure valve
Entrance pressure it is constant, constant pressure valve can stablize the pressure of the thimerosal in inlet tube 2, if pressure is excessive in inlet tube 2,
Thimerosal in inlet tube 2 can be drained into return pipe 3 through connecting tube 7 by constant pressure valve.If the pressure in inlet tube 2 is too small or closes
Suitable, the thimerosal in inlet tube 2 then will not be drained into return pipe 3 through connecting tube 7 by constant pressure valve.
Temperature testing organization 9 is electrically connected with the controller, preferably, temperature testing organization 9 is temperature in the present embodiment
Meter, the temperature for the thimerosal that thermometer can will test pass to controller, and whether the feed liquor temperature for monitoring thimerosal reaches work
Skill requirement, certain temperature testing organization 9 or temperature sensor etc. are able to detect the instrument of the temperature of thimerosal.
Flow quantity detection mechanism 10, regulating mechanism 5 and pressure detection mechanism 6 are electrically connected with the controller.As this preferred reality
Applying flow quantity detection mechanism 10 in example is flowmeter, naturally it is also possible to for flow sensor etc.；Flowmeter detects 2 switch valve of inlet tube
The flow in 4 downstream, and will test result and pass to controller, if it is impossible to meet the jetting pressures to bottle cap to need for flow
It asks, by tuning up the aperture of regulating mechanism 5, to increase the disinfection flow quantity by regulating mechanism 5 to sterilizing machine 1, to meet
To the jetting pressure demand of bottle cap.If flow is excessive, beyond the jetting pressure demand to bottle cap, by turning regulating mechanism 5 down
Aperture, to reduce the disinfection flow quantity by regulating mechanism 5 to sterilizing machine 1, to meet to the jetting pressure demand of bottle cap,
The flow having more at this time is back to return pipe 3 through pressure stabilizing mechanism 8.
The pressure value for the thimerosal that pressure detection mechanism 6 can will test feeds back to controller, is controlled to adjust by controller
The opening degree of mechanism 5 adjusts the flow for flowing to 1 thimerosal of sterilizing machine, and then changes the pressure for entering the thimerosal of sterilizing machine 1.
Overflow port is provided on sterilizing machine 1, overflow port is the leakage fluid dram of sterilizing machine 1, and liquid back pipe is connected with overflow port.Normally
When production, thimerosal sterilizes bottle cap, then retains in the soaking compartment of sterilizing machine 1 and impregnates to bottle cap, in soaking compartment
When thimerosal is more than overflow port, thimerosal drains into liquid back pipe 3 from overflow port.Evacuation port is provided on sterilizing machine 1, evacuation port passes through
Evacuated tube 11 is connected to liquid back pipe 3, and exhaust-valve 12 is provided in evacuated tube 11.Preferably, the level sensing in the present embodiment
Mechanism 13 is liquid-level switch.Level detection mechanism 13 is set on sterilizing machine 1, is able to detect the liquid of the thimerosal in sterilizing machine 1
Position.Liquid-level switch detects the height of the liquid level of soaking compartment, if the liquid level of detection is higher than setting value, opens exhaust-valve
12, the reflux of the thimerosal in Accelerating immersion slot.Avoid the excessively high stability for influencing to send lid of liquid level.When shutting down, level sensing
Mechanism 13 and exhaust-valve 12 also will continue to work, if the liquid level of detection is higher than setting value, open exhaust-valve 12, accelerate
The reflux of thimerosal in soaking compartment.
Exhaust-valve 12 can select pneumatic on-off valve in other embodiments, and pneumatic on-off valve is electrically connected with the controller, liquid
Position detecting mechanism 13 is liquid level sensor, and liquid level sensor is electrically connected with the controller.The liquid level of liquid level sensor detection soaking compartment
Height, and will test value and feed back to controller, if the liquid level of detection is higher than setting value, gas is opened in controller control
Move switch valve, the reflux of the thimerosal in Accelerating immersion slot.When shutting down, level detection mechanism 13 and exhaust-valve 12 also be will continue to
Work opens exhaust-valve 12, the reflux of the thimerosal in Accelerating immersion slot if the liquid level of detection is higher than setting value.
The present embodiment also discloses a kind of disinfection control, utilizes above-described decontamination system, disinfection control
Method includes the following steps:
When S1, original state, thimerosal flows in connecting tube 7, and switch valve 4 is in close state；At this point, passing through constant pressure
The pressure of thimerosal in valve regulation inlet tube 2 makes the liquid supply pressure of the thimerosal in inlet tube 2 be maintained at smaller value, due to
Pressure in inlet tube 2 is excessive, then thimerosal recycles always in thimerosal blend tank, inlet tube 2, connecting tube 7 and liquid back pipe 3
Flowing, the heat exchange of thimerosal can carry out always, can guarantee that the temperature of thimerosal is constantly in desired value, and also ensure
The pressure of thimerosal in inlet tube 2, at any time booting production.
When S2, production, valve 4 is turned on the switch, by the pressure of the thimerosal of pressure gauge detection inlet tube 2, and it is anti-to will test value
It feeds controller, if detected value is greater than the set value, controller control reduces the aperture of ratio adjusting valve, reduces inlet tube 2
The flow of the thimerosal of the tract of ratio adjusting valve, so reduce enter sterilizing machine 1 thimerosal pressure to first setting
Value.
If detected value is less than setting value, controller controls the aperture of scaling up regulating valve, increases the ratio of inlet tube 2
The flow of the thimerosal of the tract of regulating valve, and then increase the pressure for entering the thimerosal of sterilizing machine 1 to the first setting value.The
The pressure value of one setting value just meets the demand to the jetting pressure of bottle cap.
When S3, shutdown, by the pressure of the thimerosal of pressure gauge detection inlet tube 2, and it will test value and feed back to controller, control
Device processed reduces the aperture of ratio adjusting valve according to detected value, reduces the thimerosal of the tract of the ratio adjusting valve of inlet tube 2
Flow, and then reduce the pressure for entering the thimerosal of sterilizing machine 1 to the second setting value.Wherein, the pressure value of the second setting value is remote
Less than the pressure value of the first setting value, at this time to the spray swash of wave amount very little of bottle cap, on the one hand jetting pressure also very little can be prevented
Bottle cap is squeezed and deformed, and on the other hand provides the temperature that thimerosal can guarantee thimerosal in soaking compartment always for soaking compartment.
Note that above are only the preferred embodiment and institute's application technology principle of the utility model.Those skilled in the art's meeting
Understand, the utility model is not limited to specific embodiment described here, is able to carry out for a person skilled in the art various bright
Aobvious variation, readjustment and substitution is without departing from the protection scope of the utility model.Therefore, although passing through above embodiments
The utility model is described in further detail, but the utility model is not limited only to above embodiments, is not departing from
It can also include more other equivalent embodiments in the case that the utility model is conceived, and the scope of the utility model is by appended
Scope of the claims determine.
Claims (8)
1. a kind of decontamination system including sterilizing machine (1), is connected to the inlet tube (2) of sterilizing machine (1) and is connected to sterilizing machine
(1) liquid back pipe (3), which is characterized in that the regulating mechanism that can adjust disinfection flow quantity is provided on the inlet tube (2)
(5) and be located at the pressure detection mechanism (6) in the regulating mechanism (5) downstream, the inlet tube (2) and the liquid back pipe (3) it
Between be connected with connecting tube (7), the connecting tube (7) is located at the upstream of the regulating mechanism (5).
2. decontamination system according to claim 1, which is characterized in that be provided with pressure stabilizing mechanism on the connecting tube (7)
(8)。
3. decontamination system according to claim 1, which is characterized in that switch valve (4) are provided on the inlet tube (2),
The switch valve (4) is between the connecting tube (7) and the regulating mechanism (5).
4. decontamination system according to claim 3, which is characterized in that be provided with temperature detector on the inlet tube (2)
Structure (9) and flow quantity detection mechanism (10), the flow quantity detection mechanism (10) are located at the switch valve (4) and the regulating mechanism
(5) between.
5. decontamination system according to claim 1, which is characterized in that it is provided with overflow port on the sterilizing machine (1), it is described
Liquid back pipe (3) is connected with the overflow port.
6. decontamination system according to claim 1, which is characterized in that it is provided with evacuation port on the sterilizing machine (1), it is described
Evacuation port is connected to by evacuated tube (11) with the liquid back pipe (3), is provided with exhaust-valve (12) on the evacuated tube (11).
7. decontamination system according to claim 1, which is characterized in that be provided with level sensing machine on the sterilizing machine (1)
Structure (13).
8. decontamination system according to claim 1, which is characterized in that the decontamination system further includes controller, the tune
Section mechanism (5) and the pressure detection mechanism (6) are electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821716577.2U CN209301792U (en) | 2018-10-23 | 2018-10-23 | A kind of decontamination system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821716577.2U CN209301792U (en) | 2018-10-23 | 2018-10-23 | A kind of decontamination system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209301792U true CN209301792U (en) | 2019-08-27 |
Family
ID=67671292
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821716577.2U Withdrawn - After Issue CN209301792U (en) | 2018-10-23 | 2018-10-23 | A kind of decontamination system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209301792U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109172846A (en) * | 2018-10-23 | 2019-01-11 | 广州达意隆包装机械股份有限公司 | A kind of decontamination system and disinfection control |
-
2018
- 2018-10-23 CN CN201821716577.2U patent/CN209301792U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109172846A (en) * | 2018-10-23 | 2019-01-11 | 广州达意隆包装机械股份有限公司 | A kind of decontamination system and disinfection control |
| CN109172846B (en) * | 2018-10-23 | 2024-03-19 | 广州达意隆包装机械股份有限公司 | Disinfection system and disinfection control method |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20190827 Effective date of abandoning: 20240319 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20190827 Effective date of abandoning: 20240319 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |