CN209292398U - A kind of bi-metal bandsaw blades rapid quenching heating device - Google Patents
A kind of bi-metal bandsaw blades rapid quenching heating device Download PDFInfo
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- CN209292398U CN209292398U CN201821954515.5U CN201821954515U CN209292398U CN 209292398 U CN209292398 U CN 209292398U CN 201821954515 U CN201821954515 U CN 201821954515U CN 209292398 U CN209292398 U CN 209292398U
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- box
- saw blade
- lifting cylinder
- heating device
- nitrogen
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Abstract
The utility model discloses a kind of bi-metal bandsaw blades rapid quenching heating devices, it is related to saw blade Quench heating technical field, including rack, the first lifting cylinder and the second lifting cylinder are separately installed on the upside of sliding block, the lower end of the first lifting cylinder is horizontally installed with sliding bar, slides and be slidably fitted with mechanical arm on the downside of bar, the lower end of second lifting cylinder is equipped with nitrogen box, the first from left side of heater box is equipped with water tank, and the inside of water tank is equipped with heating tube, and the outer sheath of heater box is equipped with circulating box.The utility model is novel in design, structure is simple, it is easy to use, nitrogen in case is blowed to the saw blade surface of high temperature by the fumarole on nitrogen box surface, so that one layer of blanket of nitrogen is adhered on the surface of saw blade, improves the hardness on saw blade surface, wearability, degree of fatigue and resistance to corrosion, the saw blade for clamping wind to mechanical arm after flabellum rotation carries out the working efficiency raising that air is air-cooled, which quench saw blade to it.
Description
Technical field
The utility model relates to saw blade Quench heating technical field, specifically a kind of bi-metal bandsaw blades rapid quenching heating
Device.
Background technique
It is high-speed steel or other high performance steels, backing material (saw band material that bi-metal bandsaw blades, which is primarily referred to as tip materials,
Material) be alloy spring steel metal cutting band saw blade, it be by high-speed steel and alloy spring steel after vacuum electron beam welding, then
It is fabricated by a series of hot and cold manufacturing procedures, bi-metal bandsaw blades is widely used, can be mating with any kind of band sawing machine
Use, be suitable for almost all kinds of metal continuous saw cutting, such as: structural steel, weathering steel, steel alloy, bearing steel, stainless steel,
Heat resisting steel, aluminium alloy, mould steel etc. are compared with traditional circular saw and bow saw, and bi-metal bandsaw blades has flexible
Property many mechanical performance advantages such as good, fatigue resistance is strong, can bear huge tension, teeth portion hardness height, have cutting efficiency high plus
The characteristics of work precision height and energy conservation and environmental protection.
Technique of the bi-metal bandsaw blades when manufacturing processing is that heating-quenching-tempering-tempering is cooling, and when heating uses electricity
Heated filament is heated in heater box, and the saw blade after high-temperature heating is put into the cooler bin equipped with water and is quenched, when in cold
Winter when using the equipment, when electric-heating-wire-heating, will first heat in heater box, continue after heating the temperature inside the box increases
Heating, a part therein also extend the time of heating, lead to the efficiency when heating saw blade while expending a large amount of electric energy
Lowly, it is directly placed in cooler bin and quenches while cooling, whole process only has one of water cooling process, and cooling rate causes to quench more slowly
Inefficiency.
Utility model content
The purpose of this utility model is to provide a kind of bi-metal bandsaw blades rapid quenching heating devices, to solve above-mentioned back
The problem of being proposed in scape technology.
To achieve the above object, the utility model provides the following technical solutions: a kind of bi-metal bandsaw blades rapid quenching adds
Thermal, including rack, the downside of the rack are equipped with heater box, and the side of the heater box is equipped with cooler bin, the rack
Inside be slidably fitted with sliding block, the upper end of the sliding block is fixedly installed with first motor, the side rotation of the first motor
Driving wheel is installed, rack gear is installed on the downside of the driving wheel, the first lifting cylinder is separately installed on the upside of the sliding block
With the second lifting cylinder, the lower end of first lifting cylinder is horizontally installed with sliding bar, the lower Slideslip peace of the sliding bar
Equipped with mechanical arm, the lower end of second lifting cylinder is equipped with nitrogen box, and the lower end of the nitrogen box is equipped with the second motor, described
The side of second motor is rotatably equipped with flabellum, and the first from left side of the heater box is equipped with water tank, and the inside of the water tank, which is equipped with, to be added
Heat pipe, the outer sheath of the heater box are equipped with circulating box, and the upper end of the water tank is equipped with power supply, and the side of the power supply is equipped with control
Device processed.
The inside level of the rack offers longitudinal slide rail, the cunning as a further solution of the present invention,
Block is slidably mounted in sliding rail.
The rack gear is fixedly mounted on the upper end of rack, the driving wheel as a further solution of the present invention,
It is cooperatively connected with rack gear.
The lower surface of the sliding bar offers horizontal slide rail, the machine as a further solution of the present invention,
Tool arm is slidably mounted in horizontal slide rail.
As a further solution of the present invention, the side of the nitrogen box be equipped with fumarole, the fumarole with
The direction of flabellum is towards mechanical arm.
Be connected between the upper end of the water tank and the left end of circulating box as a further solution of the present invention, into
Water pipe is connected with outlet pipe between the upper end of the water tank and the right end of circulating box.
The upper end of the water inlet pipe is equipped with intake pump as a further solution of the present invention, the outlet pipe
Upper end is equipped with water outlet pump.
Compared with prior art, the utility model has the beneficial effects that the utility model is novel in design, structure is simple, makes
With conveniently, mechanical arm picks up the saw blade after heating, and the nitrogen in case is blowed to the saw blade of high temperature by the fumarole on nitrogen box surface
The hardness on saw blade surface, wearability, degree of fatigue and anti-corruption are improved so that one layer of blanket of nitrogen is adhered on the surface of saw blade in surface
Erosion ability, saw blade that wind clamp to mechanical arm after flabellum rotation, it is air-cooled to carry out air to it, can be quickly to its surface drop
While warm but also nitrogen in nitrogen box it is more uniform the water cooled double-layered blown in saw blade surface, air-cooled and cooler bin it is cold
But process accelerates the quenching process of saw blade, and the working efficiency which quench saw blade improves；Water in circulating box begins
It is eventually hot water, reduces energy consumption when electric-heating-wire-heating, greatly reduces heater strip to power consumption when heating in heater box, and
Temperature in heater box is higher always, so that the heating process speed of saw blade becomes faster；Operator by adjusting controller come pair
The equipment is remotely controlled control, without participating in work manually, the saw blade after being heated is avoided to scald or cause danger.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of bi-metal bandsaw blades rapid quenching heating device；
Fig. 2 is a kind of structural schematic diagram of horizontal slide rail in bi-metal bandsaw blades rapid quenching heating device；
Fig. 3 is a kind of structural schematic diagram of heating tube in bi-metal bandsaw blades rapid quenching heating device.
In figure: 1, heater box；2, cooler bin；3, rack；4, longitudinal slide rail；5, sliding block；6, first motor；7, driving wheel；
8, rack gear；9, the first lifting cylinder；10, bar is slid；11, mechanical arm；12, the second lifting cylinder；13, nitrogen box；14, the second electricity
Machine；15, flabellum；16, water tank；17, heating tube；18, circulating box；19, water inlet pipe；20, outlet pipe；21, intake pump；22, it is discharged
Pump；23, power supply；24, controller；25, fumarole；26, horizontal slide rail.
Specific embodiment
Please refer to Fig. 1~3, in the utility model embodiment, a kind of bi-metal bandsaw blades rapid quenching heating device, including
Rack 3, the downside of rack 3 are equipped with heater box 1, have heating wire inside heater box 1, heating wire is in heater box 1 quickly by temperature
It increases, saw blade is heated, the side of heater box 1 is equipped with cooler bin 2, has water in cooler bin 2, the saw blade after heating is put into cooler bin
It is quickly cooled down in 2, that is, completes required quenching work.
The inside of rack 3 is slidably fitted with sliding block 5, and the inside level of rack 3 offers longitudinal slide rail 4, the sliding peace of sliding block 5
In sliding rail, the upper end of sliding block 5 is fixedly installed with first motor 6 (model VTB56-2A), the side rotation of first motor 6
Driving wheel 7 is installed, the downside of driving wheel 7 is equipped with rack gear 8, and rack gear 8 is fixedly mounted on the upper end of rack 3, driving wheel 7 and tooth
Item 8 is cooperatively connected, and after first motor 6 starts, first motor 6 drives driving wheel 7 to rotate, so that motor and sliding block 5 are in rack 3
Upper end level sliding.
The upside of sliding block 5 is separately installed with the first lifting cylinder 9 and the second lifting cylinder 12 (model is Y-HG1), the
The lower end of one lifting cylinder 9 is horizontally installed with sliding bar 10, and the downside of sliding bar 10 is slidably fitted with mechanical arm 11, slides bar 10
Lower surface offer horizontal slide rail 26, mechanical arm 11 is slidably mounted in horizontal slide rail 26, the first lifting cylinder 9 and second liter
Drop oil cylinder 12 can move up and down vertically, and the first lifting cylinder 9 enters in heater box 1 after driving mechanical arm 11 to move downward, when
After mechanical arm 11 is directed at saw blade, mechanical arm 11, to medial motion, the saw blade in heater box 1 is clamped in horizontal slide rail 26
Come, the first lifting cylinder 9 drives mechanical arm 11 to rise, and first motor 6 operates, and the saw blade after heating is transported in cooler bin 2
Carry out Cooling Quenching.
The lower end of second lifting cylinder 12 is equipped with nitrogen box 13, and the side of nitrogen box 13 is equipped with fumarole 25, nitrogen box 13
Lower end be equipped with the second motor 14 (model VTB56-2A), the side of the second motor 14 is rotatably equipped with flabellum 15, mechanical arm
11 pick up the saw blade after heating, and the nitrogen in case is blowed to the saw blade surface of high temperature by the fumarole 25 on 13 surface of nitrogen box, make
Saw blade surface adhere to one layer of blanket of nitrogen, improve saw blade surface hardness, wearability, degree of fatigue and resistance to corrosion,
The direction of fumarole 25 and flabellum 15 towards mechanical arm 11, the second motor 14 drive flabellum 15 to rotate after by wind to mechanical arm
The saw blades of 11 clampings, carry out that air is air-cooled to it, can quickly to its surface cooling while but also nitrogen in nitrogen box 13
The more uniform quenching process blown the water cooled double-layered cooling process in saw blade surface, air-cooled and cooler bin 2 and make saw blade of gas
Accelerate, the working efficiency which quench saw blade improves.
The first from left side of heater box 1 is equipped with water tank 16, and the inside of water tank 16 is equipped with heating tube 17, and the outside of heater box 1 is arranged
There is circulating box 18, water inlet pipe 19, the upper end of water tank 16 and circulation are connected between the upper end of water tank 16 and the left end of circulating box 18
Outlet pipe 20 is connected between the right end of case 18, the upper end of water inlet pipe 19 is equipped with intake pump 21, and the upper end of outlet pipe 20 is equipped with
Water pump 22, heating tube 17 heat the water in water tank 16, and hot water is pumped people to circulating box 18 by water inlet pipe 19 by intake pump 21
Left end, hot water from left to right recycle in circulating box 18 and carry out heating water bath to the outside of heater box 1, and water outlet pump 22 will recycle
Water in case 18 is pumped into water tank 16 from outlet pipe 20, continues to be heated the heating of pipe 17, so that the water in circulating box 18 begins
It is eventually hot water, reduces energy consumption when electric-heating-wire-heating, greatly reduces heater strip to power consumption when heating in heater box 1, and
And the temperature in heater box 1 is higher always, so that the heating process speed of saw blade becomes faster.
The upper end of water tank 16 is equipped with power supply 23, and the side of power supply 23 is equipped with controller 24 (model MAM-300), power supply 23
Electric energy is provided for the electronic component of the equipment, operator is remotely controlled control to the equipment by adjusting controller 24,
Without participating in work manually, the saw blade after being heated is avoided to scald or cause danger.
The working principle of the utility model is: first motor 6 drives driving wheel 7 to rotate after first motor 6 starts, so that
Motor and sliding block 5 are slided in the upper end level of rack 3, and the first lifting cylinder 9 enters heating after driving mechanical arm 11 to move downward
In case 1, when mechanical arm 11 be aligned saw blade after, mechanical arm 11 in horizontal slide rail 26 to medial motion, by the saw blade in heater box 1
Clamping is got up, and the first lifting cylinder 9 drives mechanical arm 11 to rise, and first motor 6 operates, and the saw blade after heating is transported to cooling
Cooling Quenching is carried out in case 2, the nitrogen in case is blowed to the saw blade surface of high temperature by the fumarole 25 on 13 surface of nitrogen box, so that saw
One layer of blanket of nitrogen is adhered on the surface of item, and the second motor 14 drives the saw blade for clamping wind to mechanical arm 11 after the rotation of flabellum 15,
Carry out that air is air-cooled to it, heating tube 17 heats the water in water tank 16, and intake pump 21 arrives hot water by the pump people of water inlet pipe 19
The left end of circulating box 18, hot water from left to right recycle in circulating box 18 and carry out heating water bath, water outlet to the outside of heater box 1
Water in circulating box 18 is continued to be heated pipe 17 and heated from being pumped into water tank 16 in outlet pipe 20 by pump 22, so that circulating box 18
Interior water is always hot water, reduces energy consumption when electric-heating-wire-heating.
It is above-described, the only preferable specific embodiment of the utility model, but the protection scope of the utility model is simultaneously
It is not limited to this, anyone skilled in the art within the technical scope disclosed by the utility model, according to this reality
It is subject to equivalent substitution or change with novel technical solution and its utility model design, should all covers the protection in the utility model
Within the scope of.
Claims (7)
1. the downside of a kind of bi-metal bandsaw blades rapid quenching heating device, including rack (3), the rack (3) is equipped with heating
The side of case (1), the heater box (1) is equipped with cooler bin (2), which is characterized in that is slidably fitted on the inside of the rack (3)
The upper end of sliding block (5), the sliding block (5) is fixedly installed with first motor (6), the side rotational installation of the first motor (6)
Have driving wheel (7), be equipped with rack gear (8) on the downside of the driving wheel (7), is separately installed with first on the upside of the sliding block (5)
Lifting cylinder (9) and the second lifting cylinder (12), the lower end of first lifting cylinder (9) are horizontally installed with sliding bar (10),
It is slidably fitted with mechanical arm (11) on the downside of the sliding bar (10), the lower end of second lifting cylinder (12) is equipped with nitrogen box
(13), the lower end of the nitrogen box (13) is equipped with the second motor (14), and the side of second motor (14) is rotatably equipped with fan
The first from left side of leaf (15), the heater box (1) is equipped with water tank (16), and the inside of the water tank (16) is equipped with heating tube (17), institute
The outer sheath for stating heater box (1) is equipped with circulating box (18), and the upper end of the water tank (16) is equipped with power supply (23), the power supply (23)
Side be equipped with controller (24).
2. a kind of bi-metal bandsaw blades rapid quenching heating device according to claim 1, which is characterized in that the rack
(3) inside level offers longitudinal slide rail (4), and the sliding block (5) is slidably mounted in sliding rail.
3. a kind of bi-metal bandsaw blades rapid quenching heating device according to claim 1, which is characterized in that the rack gear
(8) it is fixedly mounted on the upper end of rack (3), the driving wheel (7) and rack gear (8) are cooperatively connected.
4. a kind of bi-metal bandsaw blades rapid quenching heating device according to claim 1, which is characterized in that the sliding
The lower surface of bar (10) offers horizontal slide rail (26), and the mechanical arm (11) is slidably mounted in horizontal slide rail (26).
5. a kind of bi-metal bandsaw blades rapid quenching heating device according to claim 1, which is characterized in that the nitrogen
The side of case (13) is equipped with fumarole (25), and the direction of the fumarole (25) and flabellum (15) is towards mechanical arm (11).
6. a kind of bi-metal bandsaw blades rapid quenching heating device according to claim 1, which is characterized in that the water tank
(16) it is connected with water inlet pipe (19) between the left end of upper end and circulating box (18), the upper end of the water tank (16) and circulating box
(18) outlet pipe (20) are connected between right end.
7. a kind of bi-metal bandsaw blades rapid quenching heating device according to claim 6, which is characterized in that the water inlet
The upper end for managing (19) is equipped with intake pump (21), and the upper end of the outlet pipe (20) is equipped with water outlet pump (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821954515.5U CN209292398U (en) | 2018-11-26 | 2018-11-26 | A kind of bi-metal bandsaw blades rapid quenching heating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821954515.5U CN209292398U (en) | 2018-11-26 | 2018-11-26 | A kind of bi-metal bandsaw blades rapid quenching heating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209292398U true CN209292398U (en) | 2019-08-23 |
Family
ID=67646132
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821954515.5U Expired - Fee Related CN209292398U (en) | 2018-11-26 | 2018-11-26 | A kind of bi-metal bandsaw blades rapid quenching heating device |
Country Status (1)
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| CN (1) | CN209292398U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112410528A (en) * | 2020-11-17 | 2021-02-26 | 东台艺新科技有限公司 | Quenching device for saw blade machining |
| CN113528773A (en) * | 2021-07-09 | 2021-10-22 | 萧县威辰机电工程设备有限公司 | Steel bar quenching equipment for building and use method thereof |
| CN113654237A (en) * | 2021-08-30 | 2021-11-16 | 杭州金舟科技股份有限公司 | Double-channel push rod type salt bath heating furnace |
| CN114058806A (en) * | 2021-11-16 | 2022-02-18 | 浙江杭亚新材料有限公司 | Energy-saving cooling treatment device for forged automobile speed reduction part |
| CN115323154A (en) * | 2022-10-10 | 2022-11-11 | 南通航达热处理科技有限公司 | Rapid quenching and heating equipment for bimetal band saw blade |
-
2018
- 2018-11-26 CN CN201821954515.5U patent/CN209292398U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112410528A (en) * | 2020-11-17 | 2021-02-26 | 东台艺新科技有限公司 | Quenching device for saw blade machining |
| CN113528773A (en) * | 2021-07-09 | 2021-10-22 | 萧县威辰机电工程设备有限公司 | Steel bar quenching equipment for building and use method thereof |
| CN113528773B (en) * | 2021-07-09 | 2023-08-18 | 萧县威辰机电工程设备有限公司 | Steel bar quenching equipment for building and application method thereof |
| CN113654237A (en) * | 2021-08-30 | 2021-11-16 | 杭州金舟科技股份有限公司 | Double-channel push rod type salt bath heating furnace |
| CN113654237B (en) * | 2021-08-30 | 2022-04-22 | 杭州金舟科技股份有限公司 | Double-channel push rod type salt bath heating furnace |
| CN114058806A (en) * | 2021-11-16 | 2022-02-18 | 浙江杭亚新材料有限公司 | Energy-saving cooling treatment device for forged automobile speed reduction part |
| CN115323154A (en) * | 2022-10-10 | 2022-11-11 | 南通航达热处理科技有限公司 | Rapid quenching and heating equipment for bimetal band saw blade |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190823 Termination date: 20191126 |
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| CF01 | Termination of patent right due to non-payment of annual fee |