CN209291654U - A kind of cigarette machine obbbin consumption length intelligent measuring system - Google Patents
A kind of cigarette machine obbbin consumption length intelligent measuring system Download PDFInfo
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- CN209291654U CN209291654U CN201822141650.4U CN201822141650U CN209291654U CN 209291654 U CN209291654 U CN 209291654U CN 201822141650 U CN201822141650 U CN 201822141650U CN 209291654 U CN209291654 U CN 209291654U
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- obbbin
- cigarette
- cigarette machine
- processor
- measuring system
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Abstract
The utility model discloses a kind of cigarette machine obbbins to consume length intelligent measuring system, including the first testing agency, processor, man-machine interface and the memory module whether rotated for detecting obbbin;First testing agency includes the obbbin frame speed probe and first support for detecting obbbin frame revolving speed;The obbbin frame speed probe is fixedly connected by first support with cigarette machine rack;The opium pipe pulse velocity sensor of the first input end connection cigarette machine of the processor, the signal output end of the second input terminal connection obbbin frame speed probe of processor;Processor is connected with man-machine interface, and processor is connected with memory module.The utility model is counted by the pulse signal exported to opium pipe pulse velocity sensor, so that accurately calculating obbbin consumes length.
Description
Technical field
The utility model relates to technical field of cigarette production more particularly to a kind of cigarette machine obbbin to consume length intelligent metering
System.
Background technique
With development in science and technology, domestic major cigar mill generally uses the production of cigarette machine progress cigarette.Cigarette is in cigarette machine
It is wrapped up and forming by cigarette paper in opium pipe.Coiled cigarette paper is known as obbbin.Obbbin frame and obbbin transmission are provided in cigarette machine
Mechanism, obbbin frame are connect with cigarette machine gantry rotation, and obbbin is sheathed in cigarette machine rack, enter cigarette by obbbin transmission mechanism
Rifle.With the consumption of cigarette paper, the diameter of obbbin is smaller and smaller, and the revolving speed of obbbin frame is higher and higher, is just able to satisfy cigarette in opium pipe
The molding demand of branch, therefore, obbbin frame is driven to rotate by obbbin.
When cigarette machine is run, it is provided with opium pipe pulse velocity sensor in cigarette machine, for measuring the molding rate of cigarette,
One RCP pulse of opium pipe pulse velocity sensor output indicates Zhi Shuanchang cigarette molding, i.e. two Dan Zhiyan moldings, to cigarette
The step-by-step counting of rifle pulse velocity sensor output, to obtain cigarette throughput rate.
Cigarette machine can occur to run a phenomenon, run a phenomenon and refer to cigarette machine in coiling process, cigarette cannot smoothly lead to
It crosses cutter device and is cut into cigarette, or smoke drum wheel cannot be entered through cigarette guider, robot device, cause cigarette to run out of logical
The phenomenon of the failure in road.Therefore, it is provided with cigarette in cigarette channel and runs bar detection device, under normal circumstances, cigarette runs item detection
Device exports cigarette normal signal (such as high level signal) to cigarette machine control system, and when running, it is defeated that cigarette runs bar detection device
Cigarette runs bars (such as low level signal) into cigarette machine control system out, and cigarette, which runs item, leads to the resources such as obbbin, pipe tobacco
Waste.
But former PASSIM type does not have obbbin to consume length metering device, can not grasp bobbin length consumption feelings in real time
Condition, original calculating obbbin consumption are all manually to carry out based on manually by board consumption obbbin disk number multiplied by whole disk obbbin approximate size
Calculate, result in this way half disk or not a half disk bobbin length can not accurate calculation, the situation for causing computationally intensive error big, to refinement
Bobbin length consumption management brings difficulty, is unfavorable for energy-saving and lean management.
Utility model content
The purpose of the utility model is to provide a kind of cigarette machine obbbins to consume length intelligent measuring system, being capable of real time measure
Obbbin consumes length.
The technical solution adopted in the utility model are as follows: a kind of cigarette machine obbbin consumption length intelligent measuring system, including with
In the first testing agency, processor, man-machine interface and memory module that whether detection obbbin rotates;
First testing agency includes the obbbin frame speed probe and first support for detecting obbbin frame revolving speed;
The obbbin frame speed probe is fixedly connected by first support with cigarette machine rack;
The opium pipe pulse velocity sensor of the first input end connection cigarette machine of the processor, the second input of processor
The signal output end of end connection obbbin frame speed probe;Processor is connected with man-machine interface, processor and memory module phase
Connection.
The described cigarette machine obbbin consumption length intelligent measuring system further include for detect obbbin whether there is or not photoelectric sensing
Device and opto-electronic sensor support;The photoelectric sensor is directly fixedly connected with cigarette machine rack by photoelectric sensor, and
Cigarette paper in photoelectric sensor face obbbin transmission mechanism.
The photoelectric sensor be correlation photoelectric sensor, the correlation photoelectric sensor include transmitting terminal and
Receiving end, the transmitting terminal and receiving end are set to the two sides of the cigarette paper in obbbin transmission mechanism.
First testing agency includes inductance approach switch and toothed disc, and the toothed disc is sheathed on obbbin frame
On, the inductance approach switch face toothed disc.
The third input terminal connection cigarette of the processor runs the signal output end of bar detection device.
The processor uses PLC.
The utility model is counted by the pulse signal exported to opium pipe pulse velocity sensor, to accurately calculate
Obbbin consumes length, so that each board obbbin efficiency is accurately calculated, each board obbbin consumption length account of running business into particular one,
Constantly reinforce energy-saving ideology, promote lean management, reduces production cost, while the technological innovation to applying later
Or the obbbin consumption reduction that outstanding modus operandi generates provides technical data support.
Detailed description of the invention
Fig. 1 is the circuit diagram of the utility model;
Fig. 2 is the structural schematic diagram of the utility model;
B, obbbin frame speed probe;G, opium pipe pulse velocity sensor;A, photoelectric sensor;C, cigarette runs item detection dress
It sets;D, man-machine interface;E, memory module;1, obbbin frame;2, obbbin;3, obbbin transmission mechanism;4, cigarette paper;5, toothed disc.
Specific embodiment
As depicted in figs. 1 and 2, the utility model includes the first testing agency, the processing for detecting whether obbbin 2 rotates
Device, man-machine interface D and memory module E;
First testing agency includes 2 frame of obbbin, the 1 speed probe B and first for detecting 2 frame of obbbin, 1 revolving speed
Bracket;2 frame of obbbin, the 1 speed probe B is fixedly connected by first support with cigarette machine rack;
The opium pipe pulse velocity sensor G of the first input end connection cigarette machine of the processor, the second of processor are defeated
Enter the signal output end of end connection 2 frame of obbbin, 1 speed probe B;Processor is connected with man-machine interface D, processor and storage
Module E is connected.
In the present embodiment, the processor uses PLC.PLC can be performed logical operation, sequential control, timing, counting and
The operation such as arithmetical operation, various types of mechanical equipments are controlled by digital or analog input and output or were produced
Journey.Control system in production of cigarettes originally uses PLC to realize various control, and the processor also uses PLC easy to accomplish,
It is low in cost.
The cigarette machine obbbin 2 consumes length intelligent measuring system, further include for detect obbbin 2 whether there is or not photoelectric transfer
Sensor A and photoelectric sensors A bracket;The photoelectric sensors A is directly fixed with cigarette machine rack by photoelectric sensors A to be connected
It connects, and the cigarette paper 4 in photoelectric sensors A face obbbin transmission mechanism 3.
Preferably, the photoelectric sensors A is correlation photoelectric sensor A, the correlation photoelectric sensor A packet
Transmitting terminal and receiving end are included, the transmitting terminal and receiving end are set to the two sides of the cigarette paper 4 in obbbin transmission mechanism 3.
The operation principle and process of the utility model is as follows:
One RCP pulse of opium pipe pulse velocity sensor G output indicates Zhi Shuanchang cigarette molding, i.e. two Dan Zhiyan
Molding, for a kind of cigarette of model, it is certain that the corresponding obbbin 2 of a RCP pulse, which consumes length,.
Cigarette model is determined first, and is inputted the corresponding obbbin 2 of a RCP pulse in man-machine interface D and consumed length.
Opium pipe pulse velocity sensor G is by RCP pulse input PLC, and 2 frame of obbbin, 1 speed probe B is by 1 turn of 2 frame of obbbin
In fast signal input PLC, photoelectric sensors A by obbbin 2 whether there is or not signal input PLC in.When correlation photoelectric sensor A is by disk
When paper 2 blocks, receiving end can not receive the signal of transmitting terminal transmitting, and PLC receives high level signal, illustrates obbbin driver
There are obbbin 2 in structure 3, the cigarette in opium pipe can be formed normally, and the corresponding certain obbbin 2 of a RCP pulse consumes length.
When PLC receives the signal of 2 frame of obbbin, 1 speed probe B, illustrate 2 frame of obbbin, 1 normal rotation.
When PLC receives the RCP pulse of opium pipe pulse velocity sensor simultaneously, 2 frame of obbbin, 1 speed probe B characterizes disk
Obbbin 2 exists in 2 frame of obbbin, 1 tach signal and photoelectric sensors A the characterization obbbin transmission mechanism 3 of 2 frame of paper, 1 normal rotation
Signal when, PLC counts the RCP pulse of rifle pulse velocity sensor, and corresponding certain according to a RCP pulse
Obbbin 2 consumes length, calculates obbbin 2 and consumes length.
Cigarette machine is produced per tour 8 hours and is made, and is set the statistical time section in PLC by man-machine interface D, is set opium pipe pulse
The counting time started and counting end time of the RCP pulse of velocity sensor, PLC is according to internal clocking, thus by per tour 8
Hour system carries out statistics 2 Expenditure Levels of class Three's obbbin.PLC is connected to man-machine interface D by 485 connections, can lead at the interface
Cross the touch screen change cigarette length parameter, and show class Three on the one 2 consumption data of obbbin, including per tour total amount consumed and
The historical record of class Three's consumption.
First testing agency includes inductance approach switch and toothed disc 5, and the toothed disc 5 is sheathed on obbbin
On 2 framves 1, the inductance approach switch face toothed disc 5.With the rotation of 2 frame 1 of obbbin, toothed disc 5 is rotated with, when
When the teeth face inductance approach switch of toothed disc 5, inductance approach switch exports 2 frame of obbbin, 1 tach signal, tooth
Wheel disc 5, which rotates a circle, exports multiple 2 frame of obbbin, 1 tach signals, so that whether 2 frame 1 of accurate judgement obbbin is rotating, improves institute
State the computational accuracy of metering system.
The third input terminal connection cigarette of the processor runs the signal output end of bar detection device C.It makes within per tour 8 hours
In, when PLC, which receives cigarette, runs the cigarette race bars of bar detection device C output, PLC is to rifle pulse velocity sensor
RCP pulse is individually counted, and consumes length according to the corresponding certain obbbin 2 of a RCP pulse, calculates the obbbin of waste
2 consumption length show that per tour wastes paper amount, and per tour waste paper amount are transmitted to memory module E storage, and pass through man-machine boundary
Face D checks that per tour wastes paper amount.
The utility model is counted by the pulse signal exported to opium pipe pulse velocity sensor G, to accurately count
Abacus paper 2 consumes length, to accurately calculate each 2 efficiency of board obbbin, each board obbbin 2 of running business into particular one consumes length
Account constantly reinforces energy-saving ideology, promotes lean management, reduces production cost, while to the skill applied later
The consumption reduction of obbbin 2 that art innovation or outstanding modus operandi generate provides technical data support.
Claims (6)
1. a kind of cigarette machine obbbin consumes length intelligent measuring system, it is characterised in that: including for detecting whether obbbin rotates
The first testing agency, processor, man-machine interface and memory module;
First testing agency includes the obbbin frame speed probe and first support for detecting obbbin frame revolving speed;It is described
Obbbin frame speed probe be fixedly connected by first support with cigarette machine rack;
The opium pipe pulse velocity sensor of the first input end connection cigarette machine of the processor, the second input terminal of processor connect
Connect the signal output end of obbbin frame speed probe;Processor is connected with man-machine interface, and processor is connected with memory module.
2. cigarette machine obbbin according to claim 1 consumes length intelligent measuring system, it is characterised in that: further include being used for
Detect obbbin whether there is or not photoelectric sensor and opto-electronic sensor support;The photoelectric sensor by photoelectric sensor directly with
Cigarette machine rack is fixedly connected, and the cigarette paper in photoelectric sensor face obbbin transmission mechanism.
3. cigarette machine obbbin according to claim 2 consumes length intelligent measuring system, it is characterised in that: the photoelectricity
Sensor is correlation photoelectric sensor, and the correlation photoelectric sensor includes transmitting terminal and receiving end, the transmitting
End and receiving end are set to the two sides of the cigarette paper in obbbin transmission mechanism.
4. cigarette machine obbbin according to claim 1 consumes length intelligent measuring system, it is characterised in that: described first
Testing agency includes inductance approach switch and toothed disc, and the toothed disc is sheathed on obbbin frame, and the inductance type connects
Nearly switch face toothed disc.
5. cigarette machine obbbin according to claim 1 consumes length intelligent measuring system, it is characterised in that: the processing
The third input terminal connection cigarette of device runs the signal output end of bar detection device.
6. cigarette machine obbbin according to claim 1 consumes length intelligent measuring system, it is characterised in that: the processing
Device uses PLC.
Priority Applications (1)
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CN201822141650.4U CN209291654U (en) | 2018-12-20 | 2018-12-20 | A kind of cigarette machine obbbin consumption length intelligent measuring system |
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CN201822141650.4U CN209291654U (en) | 2018-12-20 | 2018-12-20 | A kind of cigarette machine obbbin consumption length intelligent measuring system |
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CN209291654U true CN209291654U (en) | 2019-08-23 |
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CN201822141650.4U Active CN209291654U (en) | 2018-12-20 | 2018-12-20 | A kind of cigarette machine obbbin consumption length intelligent measuring system |
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2018
- 2018-12-20 CN CN201822141650.4U patent/CN209291654U/en active Active
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