CN209280302U - It is a kind of to simulate artificial electric hammer endurance testing device - Google Patents
It is a kind of to simulate artificial electric hammer endurance testing device Download PDFInfo
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- CN209280302U CN209280302U CN201920271049.9U CN201920271049U CN209280302U CN 209280302 U CN209280302 U CN 209280302U CN 201920271049 U CN201920271049 U CN 201920271049U CN 209280302 U CN209280302 U CN 209280302U
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Abstract
Artificial electric hammer endurance testing device is simulated the utility model discloses a kind of, including vehicle guide, material conveying trolley, robot and test fixture, the outside of robot is arranged in the vehicle guide, the test fixture is bolted on the end of robot, the top of material conveying trolley is arranged in the test fixture, the test fixture includes terminal box, mounting plate, 3D damper, flexible fixed block, tool to be measured, tool Fixing clamp-seat to be measured, 6th shaft flange and Buffer Unit, the lower section of terminal box is arranged in the mounting plate, the 3D damper is mounted on the surrounding of mounting plate, the flexibility fixed block is bolted on the front of mounting plate, the tool to be measured is bolted on the lower section of flexible fixed block, utilization of the six-shaft industrial robot in our unit's electric hammer life test, significantly reduce test The risk that the labor intensity and occupational disease of personnel generates can help enterprise to save a large amount of testing costs.
Description
Technical field
The utility model belongs to test fixture technical field, and in particular to a kind of to simulate artificial electric hammer life test dress
It sets.
Background technique
As a kind of common electric tool, electric hammer is usually used in being bored on concrete, floor, wall and stone material
Hole.It is element indispensable in infrastructure.And a kind of product of the electric hammer as HI high impact high vibration, it is referred to as all the time
" king of tool " it be all that other electric tools institute is incomparable for itself part quality, design level and assembly technology
's.Therefore electric hammer research and develop and generate during enterprise inevitably need by largely test verify its performance and
Service life.Since most effective electric hammer life test is based on imitation practical application, only in the simulation ability based on practical application
It can reflect the performance that tool itself integrates, so almost all of electric hammer reliability test at present is all by manually surveying
What examination was completed.
On the one hand it needs to spend a large amount of material and manpower during the test;On the other hand due to high in electric hammer use
The physical attribute of vibration causes the people that electric hammer is used continuously to be easy to generate fatigue, is easy to draw if being repeatedly used for a long electric hammer
Play occupational disease.In addition to damage to human body of vibration itself, powerful noise that electric hammer generates when testing, environment dusty are to tester
The health of member is also a kind of biggish risk.
For enterprise, it is necessary to risk management and control is carried out to the occupational disease of employee, then then must be through for electric hammer test
Normal replacement test personnel, often carry out the consumption etc. of the safety training, protective equipment of employee, can become a no small money
Golden cost;Traditional manual testing is generally responsible for by two test works together in the process, and a worker is responsible for being drilled with tool, separately
One worker's monitoring and record data, while being responsible for cleaning the dust that drilling generates.Interval two people of regular time take turns
Change operation.The work used during the test includes stopwatch, oscillograph, voltage, ammeter, data logger (record temperature),
Broom etc..The data for needing to record are shorter, inefficiency, are easy error;Data filing is inquired all more troublesome.
Utility model content
Artificial electric hammer endurance testing device is simulated the purpose of this utility model is to provide a kind of, entire environment of testing is put
In a test room, using parameters such as PLC and NI-cDAQ module temperature collection, electric current, drilling times, reduce people
The operation of work, to solve the problems mentioned in the above background technology.
To achieve the above object, the utility model provides the following technical solutions: a kind of to simulate artificial electric hammer life test
Device, including vehicle guide, material conveying trolley, robot and test fixture, the material conveying trolley and vehicle guide, which roll, to be connected, institute
The outside that robot is arranged in vehicle guide is stated, the test fixture is bolted on the upper end of robot, the test
The top of material conveying trolley is arranged in tooling.
Preferably, the test fixture include terminal box, mounting plate, 3D damper, flexible fixed block, tool to be measured, to
The lower section of terminal box, the 3D damper is arranged in survey tool Fixing clamp-seat, the 6th shaft flange and Buffer Unit, the mounting plate
It is mounted on one side of mounting plate, the flexibility fixed block is bolted on the side of mounting plate, and the tool to be measured passes through
Bolt is fixed on the lower section of flexible fixed block, and the tool to be measured and terminal box are electrically connected, the top of the flexibility fixed block
Detection instrument, the detection instrument and terminal box are installed to be electrically connected, the tool Fixing clamp-seat to be measured is bolted
In the lower section of flexible fixed block, the lower section of the flexibility fixed block and tool to be measured is clamped, the other side installation of the mounting plate
There are four groups of flexible connectors, the other side of flexible connector described in four groups is bolted with the 6th shaft flange, the buffering
The other side of the 6th shaft flange is arranged in component.
Preferably, the Buffer Unit includes bounce cylinder, fixed plate, guide rail, fixing seat and sliding seat, is consolidated described in four groups
Reservation is symmetrically mounted on the side of fixed plate two-by-two respectively, and two groups of guide rails are separately mounted between two groups of fixing seats, described in four groups
Sliding seat is separately positioned on the lower section of four groups of fixing seats, and sliding seat described in four groups is slidably connected with two groups of guide rails respectively, four groups of institutes
State the other side that sliding seat is bolted on the 6th shaft flange respectively, the piston rod and the 6th shaft flange of the bounce cylinder
Connection, the bounce cylinder and terminal box are electrically connected.
Compared with prior art, the utility model has the beneficial effects that
Utilization of the six-shaft industrial robot in our unit's electric hammer life test, significantly reduces the labour of tester
The risk that intensity and occupational disease generate, can help enterprise to save a large amount of testing costs, in addition this system can will test
Number of passes, convenient for unified management, greatly facilitates the analysis work of later period actual effect, improves testing efficiency, add according to concentrated collection record
The rhythm of fast research and development of products.
Detailed description of the invention
Fig. 1 is the overall schematic of the utility model;
Fig. 2 is the test fixture Local map of the utility model;
Fig. 3 is the Buffer Unit Local map of the utility model;
Fig. 4,5 be the utility model PLC control figure.
In figure: 1, vehicle guide;2, material conveying trolley;3, robot;4, test fixture;401, terminal box;402, mounting plate;
403,3D damper;404, flexible fixed block;405, tool to be measured;406, tool Fixing clamp-seat to be measured;407, flexible connector;
408, the 6th shaft flange;409, Buffer Unit;40901, bounce cylinder;40902, fixed plate;40903, guide rail;40904, fixed
Seat;40905, sliding seat.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Fig. 1-3 is please referred to, the utility model provides a kind of technical solution: a kind of to simulate artificial electric hammer life test dress
It sets, including vehicle guide 1, material conveying trolley 2, robot 3 and test fixture 4, it is characterised in that: the material conveying trolley 2 and trolley
Guide rail 1 rolls connection, and the outside of robot 3 is arranged in the vehicle guide 1, and the test fixture 4 is bolted on machine
The top of material conveying trolley 2 is arranged in the end of device people 3, the test fixture 4.
Specifically, the test fixture 4 includes terminal box 401, mounting plate 402,3D damper 403, flexible fixed block
404, tool 405 to be measured, tool Fixing clamp-seat 406 to be measured, the 6th shaft flange 408 and Buffer Unit 409, the mounting plate 402
The lower section of terminal box 401 is set, and the 3D damper 403 is mounted on the surrounding of mounting plate 402, the flexibility fixed block 404
It is bolted on the side of mounting plate 402, the tool 405 to be measured is bolted under flexible fixed block 404
Side, the tool 405 to be measured are electrically connected with terminal box 401, and the top of the flexibility fixed block 404 is equipped with detection instrument
410, the detection instrument 410 is electrically connected with terminal box 401, and the tool Fixing clamp-seat 406 to be measured is bolted on
The lower section of the lower section of flexible fixed block 404, the flexibility fixed block 404 and tool 405 to be measured is clamped, the mounting plate 402
The other side is equipped with four groups of flexible connectors 407, and the other side of flexible connector 407 described in four groups and the 6th shaft flange 408 are logical
It crosses and is bolted, the other side of the 6th shaft flange 408 is arranged in the Buffer Unit 409, and fixing tool is mounted on robot
Arm end has 4 360 ° of flexible connectors between the 6th shaft flange of mounting plate and robot, and the effect of this connector is very big,
The vibration that it can allow test to generate minimally passes to robot, while flexible connection is also to imitate human arm nature work in this
State when making, control system use 300 series of PLC of Siemens for master controller, are communicated by fieldbus with robot.
It is communicated using Labview as host computer and PLC, configures test parameter and process, while carrying out the acquisition of test data
And preservation.
Specifically, the Buffer Unit 409 includes bounce cylinder 40901, fixed plate 40902, guide rail 40903, fixing seat
40904 and sliding seat 40905, fixing seat 40904 described in four groups is symmetrically mounted on the side of fixed plate 40902 two-by-two respectively, and two
Group guide rail 40903 is separately mounted between two groups of fixing seats 40904, and sliding seat 40905 described in four groups is separately positioned on four groups and consolidates
The lower section of reservation 40904, sliding seat 40905 described in four groups are slidably connected with two groups of guide rails 40903 respectively, sliding seat described in four groups
40905 are bolted on the other side of the 6th shaft flange 408, the piston rod and the 6th of the bounce cylinder 40901 respectively
Shaft flange 408 connects, and the bounce cylinder 40901 is electrically connected with terminal box 401, in order to further simulate the reality of people's turn hole
Border effect, increases a bounce cylinder, and cylinder goes the size of control pressure to generate corresponding different tool by proportioning valve
The different pressing forces generated.It is mounted with that the sensors such as the close of auxiliary, laser displacement carry out support organization simultaneously in tooling
Movement safety.
Working principle: carrier of two feeding trolleys 2 as workbench, two feeding trolleys 2 can transport one piece respectively
Cement block, after the cement block of one of feeding trolley 2 is tested, robot 3 automatically switches to another piece of cement block work,
It is cooling to avoid tool caused by useless waiting, influences test data;The same of new cement block test is switched in robot 3
When, the feeding trolley 2 for completing test is automatically drained out between test, indicator light and the artificial replacement of buzzer prompt;
Test fixture 4 is mounted on the arm end of robot 3, the 6th shaft flange 408 on mounting plate 402 and robot 3
Between 4 360 ° of flexible connectors 407 are installed, the vibration that flexible connector 407 and 3D damper can allow test to generate is minimum
Ground passes to robot, while flexible connection is also to imitate the state of human arm nature operation, tool 405 to be measured in this
Bottom be connected on tool Fixing clamp-seat 406 to be measured so that drill bit operation it is more stable.
Bounce cylinder 40901 goes the size of control pressure to generate the difference of corresponding different tool generation by proportioning valve
Pressing force, bounce cylinder 40901 is fixed in fixed plate 40902, drives four groups of sliding seat 40905 to exist respectively by piston rod
It is moved on two groups of guide rails 40903;
It is mounted with that the sensors such as the close of auxiliary, laser displacement carry out the movement safety of support organization simultaneously in tooling.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (3)
- Simulate artificial electric hammer endurance testing device 1. a kind of, including vehicle guide (1), material conveying trolley (2), robot (3) and Test fixture (4), it is characterised in that: the material conveying trolley (2) and vehicle guide (1) roll and connects, and the vehicle guide (1) sets The outside in robot (3) is set, the test fixture (4) is bolted on the end of robot (3), the test fixture (4) it is arranged in the top of material conveying trolley (2).
- 2. a kind of artificial electric hammer endurance testing device is simulated according to claim 1, it is characterised in that: the test work Dress (4) include terminal box (401), mounting plate (402), 3D damper (403), flexible fixed block (404), tool to be measured (405), Tool Fixing clamp-seat (406), the 6th shaft flange (408) and Buffer Unit (409) to be measured, mounting plate (402) setting are connecing The lower section of wire box (401), the 3D damper (403) are mounted on the surrounding of mounting plate (402), the flexibility fixed block (404) It is bolted on the front of mounting plate (402), the tool (405) to be measured is bolted on flexible fixed block (404) lower section, the tool (405) to be measured and terminal box (401) are electrically connected, the top of the flexibility fixed block (404) Detection instrument (410), the detection instrument (410) and terminal box (401) are installed to be electrically connected, the tool fixing card to be measured Seat (406) is bolted on the lower section of flexible fixed block (404), the flexibility fixed block (404) and tool to be measured (405) Lower section clamping, the other side of the mounting plate (402) is equipped with four groups of flexible connectors (407), is flexibly connected described in four groups The other side of device (407) is bolted with the 6th shaft flange (408), and the Buffer Unit (409) is arranged in the 6th method of principal axes The other side of blue (408).
- 3. a kind of artificial electric hammer endurance testing device is simulated according to claim 2, it is characterised in that: the buffering group Part (409) includes bounce cylinder (40901), fixed plate (40902), guide rail (40903), fixing seat (40904) and sliding seat (40905), fixing seat described in four groups (40904) is symmetrically mounted on the side of fixed plate (40902), two groups of guide rails two-by-two respectively (40903) it is separately mounted between two groups of fixing seats (40904), sliding seat described in four groups (40905) is separately positioned on four groups and consolidates The lower section of reservation (40904), sliding seat described in four groups (40905) is slidably connected with two groups of guide rails (40903) respectively, described in four groups Sliding seat (40905) is bolted on the other side of the 6th shaft flange (408) respectively, the bounce cylinder (40901) Piston rod is connect with the 6th shaft flange (408), and the bounce cylinder (40901) and terminal box (401) are electrically connected.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920271049.9U CN209280302U (en) | 2019-03-04 | 2019-03-04 | It is a kind of to simulate artificial electric hammer endurance testing device |
Applications Claiming Priority (1)
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CN201920271049.9U CN209280302U (en) | 2019-03-04 | 2019-03-04 | It is a kind of to simulate artificial electric hammer endurance testing device |
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CN209280302U true CN209280302U (en) | 2019-08-20 |
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CN201920271049.9U Expired - Fee Related CN209280302U (en) | 2019-03-04 | 2019-03-04 | It is a kind of to simulate artificial electric hammer endurance testing device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112414656A (en) * | 2020-11-06 | 2021-02-26 | 中国电子科技集团公司第十四研究所 | Cabin section vibration test automatic transmission installation system |
-
2019
- 2019-03-04 CN CN201920271049.9U patent/CN209280302U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112414656A (en) * | 2020-11-06 | 2021-02-26 | 中国电子科技集团公司第十四研究所 | Cabin section vibration test automatic transmission installation system |
CN112414656B (en) * | 2020-11-06 | 2023-02-10 | 中国电子科技集团公司第十四研究所 | Cabin section vibration test automatic transmission installation system |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190820 Termination date: 20200304 |