CN209275451U - An inclined-type ascending belt conveyor - Google Patents

An inclined-type ascending belt conveyor Download PDF

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CN209275451U
CN209275451U CN201822247924.8U CN201822247924U CN209275451U CN 209275451 U CN209275451 U CN 209275451U CN 201822247924 U CN201822247924 U CN 201822247924U CN 209275451 U CN209275451 U CN 209275451U
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conveying section
belt
base plate
rollers
roller
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杨国斌
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Abstract

本实用新型涉及一种倾角式上升皮带输送机,属于输送机技术领域。包括支撑架以及具有水平输送段和倾斜输送段的物料输送部分,物料输送部分的倾斜输送段的上端设置主动辊,水平输送段的起始端设置从动辊,水平输送段与倾斜输送段的交界处设置上下对应用于使输送皮带向上倾斜的压轮和转角托辊;输送皮带沿运动方向的中间部分设置装料槽,主动辊、从动辊和转角托辊为与输送皮带适应配合的哑铃形;压轮设置两个并位于输送皮带的装料槽的两侧的上方,压轮与哑铃形的转角托辊的两侧对应配合;支撑架固定在底座板上,所述底座板下端面设置若干组移动支撑组件,所述移动支撑组件包括分别与底座板固定连接的升降杆和万向轮。本实用新型稳定性好、安全性高。

The utility model relates to an inclination-type ascending belt conveyor, which belongs to the technical field of conveyors. It includes a support frame and a material conveying part with a horizontal conveying section and an inclined conveying section. The upper end of the inclined conveying section of the material conveying part is provided with a driving roller, and the starting end of the horizontal conveying section is provided with a driven roller. The junction of the horizontal conveying section and the inclined conveying section The upper and lower corresponding pressure rollers and corner rollers are set up and down to make the conveyor belt tilt upward; the middle part of the conveyor belt along the moving direction is provided with a charging trough, and the driving roller, driven roller and corner rollers are dumbbells that adapt to the conveyor belt. Two pressure wheels are arranged above the two sides of the feeding trough of the conveyor belt, and the pressure wheels match with the two sides of the dumbbell-shaped corner idlers; the support frame is fixed on the base plate, and the lower end surface of the base plate Several groups of mobile support assemblies are provided, and the mobile support assemblies include elevating rods and universal wheels fixedly connected to the base plate respectively. The utility model has good stability and high safety.

Description

一种倾角式上升皮带输送机An inclined-type ascending belt conveyor

技术领域technical field

本实用新型涉及一种倾角式上升皮带输送机,属于输送机技术领域。The utility model relates to an inclination-type ascending belt conveyor, which belongs to the technical field of conveyors.

背景技术Background technique

皮带输送机,结构简单,效率高。以挠性输送带作物料承载和牵引构件的连续输送机械。一条无端的输送带环绕驱动辊和从动辊。两辊之间的上下分支各以若干托辊支承。物料置于上分支上,利用驱动辊与皮带之间的摩擦力曳引输送带和物料运行。适用于水平和倾斜方向输送散粒物料和成件物品,也可用于进行一定工艺操作的流水作业线。结构简单,工作平稳可靠,对物料适应性强,输送能力较大,功耗小,应用广泛。The belt conveyor has simple structure and high efficiency. Continuous conveying machinery with flexible conveyor belts as material bearing and traction components. An endless conveyor belt loops around drive and driven rollers. The upper and lower branches between the two rollers are each supported by a number of rollers. The material is placed on the upper branch, and the conveyor belt and the material are driven by the friction between the driving roller and the belt. It is suitable for conveying bulk materials and finished items in horizontal and inclined directions, and can also be used in assembly lines for certain process operations. Simple structure, stable and reliable work, strong adaptability to materials, large conveying capacity, low power consumption, and wide application.

现有技术中皮带输送机或者是水平的,或者是倾斜的。中国专利(CN104355057A)公开了一种同时具有水平段和倾斜段的大倾角输送机。但是,该方案中,在水平段和倾斜段的交界处位于皮带上方设置了一个用于改变方向的压轮。该压轮横跨在皮带上方,由于压轮的存在,物料在通过该位置时不顺畅。同时,该输送机还存在着皮带易轴向脱落的问题。Belt conveyors in the prior art are either horizontal or inclined. Chinese patent (CN104355057A) discloses a large-inclination conveyor with both horizontal and inclined sections. However, in this solution, a pressure roller for changing direction is provided above the belt at the junction of the horizontal section and the inclined section. The pinch wheel straddles the top of the belt, and due to the existence of the pinch wheel, the material is not smooth when passing through this position. Simultaneously, this conveyor also has the problem that the belt is easy to fall off in the axial direction.

实用新型内容Utility model content

本实用新型的目的是提供一种倾角式上升皮带输送机,来解决上述技术问题。The purpose of this utility model is to provide an inclination type ascending belt conveyor to solve the above technical problems.

为了实现上述目的,本实用新型采用的技术方案是:In order to achieve the above object, the technical solution adopted by the utility model is:

一种倾角式上升皮带输送机,包括支撑架以及具有水平输送段和倾斜输送段的物料输送部分,物料输送部分的倾斜输送段的上端设置主动辊,水平输送段的起始端设置从动辊,水平输送段与倾斜输送段的交界处设置上下对应用于使输送皮带向上倾斜的压轮和转角托辊;输送皮带沿运动方向的中间部分设置装料槽,主动辊、从动辊和转角托辊为与输送皮带适应配合的哑铃形;压轮设置两个并位于输送皮带的装料槽的两侧的上方,压轮与哑铃形的转角托辊的两侧对应配合;支撑架固定在底座板上,所述底座板下端面设置若干组移动支撑组件,所述移动支撑组件包括分别与底座板固定连接的升降杆和万向轮。An inclination-type ascending belt conveyor, including a support frame and a material conveying part with a horizontal conveying section and an inclined conveying section, a driving roller is arranged at the upper end of the inclined conveying section of the material conveying part, and a driven roller is arranged at the initial end of the horizontal conveying section, At the junction of the horizontal conveying section and the inclined conveying section, there are upper and lower corresponding pressure rollers and corner rollers used to make the conveyor belt tilt upward; the middle part of the conveyor belt along the moving direction is provided with a charging trough, driving rollers, driven rollers and corner rollers. The roller is in the shape of a dumbbell that fits with the conveyor belt; there are two pressure rollers that are located above the two sides of the feeding trough of the conveyor belt, and the pressure rollers are matched with the two sides of the dumbbell-shaped corner roller; the support frame is fixed on the base On the board, several sets of mobile support assemblies are arranged on the lower end surface of the base plate, and the mobile support assemblies include elevating rods and universal wheels fixedly connected to the base plate respectively.

本实用新型技术方案的进一步改进在于:装料槽为输送皮带宽度的3/5~4/5。The further improvement of the technical solution of the utility model lies in that: the charging groove is 3/5-4/5 of the width of the conveying belt.

本实用新型技术方案的进一步改进在于:输送皮带沿运行方向还设置若干与支撑架铰接的托辊。The further improvement of the technical solution of the utility model lies in that: along the running direction of the conveying belt, several idler rollers hinged with the support frame are arranged.

本实用新型技术方案的进一步改进在于:托辊的长度为装料槽宽度的0.9~1.2倍。The further improvement of the technical solution of the utility model lies in that: the length of the supporting roller is 0.9 to 1.2 times the width of the charging chute.

本实用新型技术方案的进一步改进在于:倾斜输送段与水平面之间的夹角为20°~40°。The further improvement of the technical solution of the utility model lies in that: the included angle between the inclined conveying section and the horizontal plane is 20°-40°.

本实用新型技术方案的进一步改进在于:移动支撑组件设置在底座板下端面的四个角以及中间部位。The further improvement of the technical solution of the utility model lies in that the mobile support assembly is arranged at the four corners and the middle part of the lower end surface of the base plate.

由于采用了上述技术方案,本实用新型取得的技术效果有:Owing to adopting above-mentioned technical scheme, the technical effect that the utility model obtains has:

本实用新型改进了物料输送部分,通过为输送皮带设置装料槽,并将主动辊、从动辊和转角托辊设置为能够与输送皮带配合的哑铃形,不仅能够保证物料的稳定顺利输送,还能够防止输送皮带运行中的移动脱落,保证安全性。The utility model improves the material conveying part. By setting the feeding trough for the conveying belt, and setting the driving roller, the driven roller and the corner idler in a dumbbell shape that can cooperate with the conveying belt, it can not only ensure the stable and smooth conveying of the material, It can also prevent the conveyor belt from moving and falling off during operation, ensuring safety.

本实用新型设置物料输送部分设置水平输送段和倾斜输送段,并通过一根输送皮带进行连接输送,能够实现对于物料的高处输送。In the utility model, the material conveying part is provided with a horizontal conveying section and an inclined conveying section, which are connected and conveyed through a conveying belt, so as to realize high-altitude conveying of materials.

本实用新型通过设置升降杆和万向轮形成移动支撑组件,能够方便该皮带输送机的移动,还能够保证工作时的稳定支撑。The utility model forms a mobile support assembly by setting the lifting rod and the universal wheel, which can facilitate the movement of the belt conveyor and can also ensure stable support during work.

本实用新型在水平输送段和倾斜输送段的交界处设置配合的转角托辊和压轮使输送皮带能够向上倾斜,压轮分体设置两个,能够使物料顺利通过。In the utility model, matching corner rollers and pressure rollers are arranged at the junction of the horizontal conveying section and the inclined conveying section to enable the conveying belt to incline upwards, and two pressing rollers are separately arranged to enable the materials to pass smoothly.

本实用新型结构简单、使用方便,工作性能稳定,综合使用性能好。The utility model has the advantages of simple structure, convenient use, stable working performance and good comprehensive use performance.

附图说明Description of drawings

图1是本实用新型立体示意图;Fig. 1 is the three-dimensional schematic view of the utility model;

图2是本实用新型主视图;Fig. 2 is a front view of the utility model;

图3是本实用新型输送皮带与从动辊配合剖视示意图;Fig. 3 is a schematic cross-sectional view of the cooperation between the conveyor belt and the driven roller of the utility model;

其中,1、支撑架,2、托辊,3、输送皮带,4、主动辊,5、从动辊、6、压轮,7、转角托辊,8、装料槽,9、底座板,10、升降杆,11、万向轮。Among them, 1. Support frame, 2. Idler roller, 3. Conveyor belt, 4. Driving roller, 5. Driven roller, 6. Pressure roller, 7. Corner roller, 8. Charging trough, 9. Base plate, 10, elevating rod, 11, universal wheel.

具体实施方式Detailed ways

下面结合附图及具体实施例对本实用新型做进一步详细说明:Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:

本实用新型公开了一种倾角式上升皮带输送机,该皮带输送机用于将物料输送到高处,该皮带输送机为一体结构,工作稳定。下面是具体的实施例:The utility model discloses an inclination-type ascending belt conveyor, which is used for transporting materials to a high place. The belt conveyor has an integrated structure and works stably. The following are specific examples:

本实用新型的皮带运输机,包括支撑架1以及物料输送的部分。支撑架1用于固定支撑输送部分。该皮带运输机的物料输送部分包括水平输送段和倾斜输送段,水平输送段和倾斜输送段为一体设置的,并且使用一根输送皮带3连接。本实用新型中倾斜输送段向上倾斜用于将物料输送到高处,倾斜输送段与水平面之间的夹角为20°~40°。The belt conveyor of the utility model includes a supporting frame 1 and a material conveying part. The support frame 1 is used to fix and support the conveying part. The material conveying part of the belt conveyor includes a horizontal conveying section and an inclined conveying section, the horizontal conveying section and the inclined conveying section are integrated and connected by a conveying belt 3 . In the utility model, the inclined conveying section is inclined upward for conveying materials to high places, and the included angle between the inclined conveying section and the horizontal plane is 20°-40°.

如图1、图2所示,该皮带输送机的倾斜输送段的上端设置主动辊4,在水平输送段的起始端设置从动辊5,在水平输送段与倾斜输送段的交界处设置上下对应的压轮6和转角托辊7。压轮6和转角托辊7配合对交界处的输送皮带挤压能够使输送皮带3向上倾斜。主动辊4由电机驱动转动。As shown in Figure 1 and Figure 2, the upper end of the inclined conveying section of the belt conveyor is provided with a driving roller 4, a driven roller 5 is arranged at the beginning of the horizontal conveying section, and an upper and lower roller is arranged at the junction of the horizontal conveying section and the inclined conveying section. Corresponding pinch roller 6 and corner roller 7. The pressure roller 6 and the corner roller 7 cooperate to squeeze the conveying belt at the junction to make the conveying belt 3 tilt upward. Drive roller 4 is driven to rotate by motor.

本实用新型中的输送皮带3沿运动方向的中间部分设置装料槽8,使用时将散装物料或者袋装物料放置在装料槽8内,具体如图3所示。相对应的,该皮带输送机的主动辊4、从动辊5和转角托辊7为两端粗中间稍细的哑铃形,从而能够与输送皮带3的形状相配合适应。输送皮带3的装料槽8部分由哑铃形的辊的中间部位托举,哑铃形的辊的两端对输送皮带3起到限位作用,能够防止输送皮带3水平方向移动脱落而影响使用。图3为输送皮带与从动滚配合剖视图,输送皮带与主动辊和从动辊的配合情况与之相似。The middle part of the conveying belt 3 in the utility model along the moving direction is provided with a charging trough 8, and bulk materials or bagged materials are placed in the charging trough 8 during use, as shown in FIG. 3 . Correspondingly, the driving roller 4, the driven roller 5 and the corner idler roller 7 of the belt conveyor are dumbbell-shaped with thicker ends and a slightly thinner middle, so as to adapt to the shape of the conveyor belt 3 . The charging trough 8 of the conveyor belt 3 is partly lifted by the middle part of the dumbbell-shaped roller, and the two ends of the dumbbell-shaped roller play a position-limiting effect on the conveyor belt 3, which can prevent the conveyor belt 3 from moving in the horizontal direction and affecting the use. Figure 3 is a cross-sectional view of the cooperation between the conveyor belt and the driven roller, and the cooperation between the conveyor belt and the driving roller and the driven roller is similar.

本实用新型还对输送部分的水平输送段和倾斜输送段交界部分进行了改进设计。具体的是,在水平输送段与倾斜输送段的交界处设置上下对应的压轮6和转角托辊7。压轮6设置两个,并分别位于输送皮带3的装料槽8的两侧的上方,压轮6与哑铃形的转角托辊7的两侧对应配合。该设置下,物料在运行到水平输送段和倾斜输送段的交界处时,能够从两个压轮之间顺利的通过。The utility model also improves the design of the junction of the horizontal conveying section and the inclined conveying section of the conveying part. Specifically, the upper and lower corresponding pressure rollers 6 and corner rollers 7 are arranged at the junction of the horizontal conveying section and the inclined conveying section. There are two pinch rollers 6, and they are respectively located above the both sides of the feeding chute 8 of the conveyer belt 3, and the pinch rollers 6 are matched with the both sides of the dumbbell-shaped corner idler roller 7 correspondingly. Under this setting, when the material runs to the junction of the horizontal conveying section and the inclined conveying section, it can pass smoothly between the two pressure rollers.

本实用新型进一步的还为该皮带输送机设置可方便移动的部件,具体的是,将支撑架1固定在底座板9上,如图1所示,底座板9为沿支撑架1长度方向的矩形板。在底座板9下端面设置若干组移动支撑组件,所述移动支撑组件包括分别升降杆10和万向轮11。升降杆10和万向轮11分别与底座板9固定连接。并且两者靠近设置。万向轮11用于进行该皮带输送机的整体移动。升降杆10用于对底座板9进行支撑,例如,在将该皮带输送机移动到指定位置时,升降杆10向上顶起底座板9,使万向轮11脱离地面,从而保证整个皮带运输机处于稳定的支撑状态。而在需要移动时,升降杆10下落,使万向轮11接触地面而升降杆脱离地面,由万向轮11进行运输工作。升降杆10通常使用液压升降油缸或者电动升降杆。移动支撑组件通常是设置6组,其中的4组设置在底座板9下端面的四个角,另外两组设置在底座板9的下端面的中间部位。具体如图2所示。The utility model is further provided with easily movable parts for the belt conveyor, specifically, the support frame 1 is fixed on the base plate 9, as shown in Figure 1, the base plate 9 is along the length direction of the support frame 1 rectangular plate. Several sets of mobile support assemblies are arranged on the lower end surface of the base plate 9, and the mobile support assemblies include lifting rods 10 and universal wheels 11 respectively. The lifting rod 10 and the universal wheel 11 are fixedly connected with the base plate 9 respectively. And both are close to set. The universal wheel 11 is used to carry out the overall movement of the belt conveyor. The elevating rod 10 is used to support the base plate 9. For example, when the belt conveyor is moved to a designated position, the elevating rod 10 lifts up the base plate 9 so that the universal wheels 11 are separated from the ground, thereby ensuring that the entire belt conveyor is in the Stable support state. And when needing to move, elevating rod 10 falls, and universal wheel 11 is contacted ground and elevating rod breaks away from ground, carries out transportation work by universal wheel 11. The lifting rod 10 usually uses a hydraulic lifting cylinder or an electric lifting rod. There are usually 6 groups of mobile support assemblies, 4 of which are arranged at the four corners of the lower end surface of the base plate 9 , and the other two groups are arranged at the middle of the lower end surface of the base plate 9 . Specifically as shown in Figure 2.

本实用新型在具体的实施中,装料槽8为输送皮带3宽度的3/5~4/5,装料槽8的深度为2~4cm。In the specific implementation of the utility model, the charging tank 8 is 3/5~4/5 of the width of the conveyor belt 3, and the depth of the charging tank 8 is 2~4cm.

为了保证物料输送部分的输送皮带的正常运行,尤其是在输送较重的物料时的稳定,沿输送皮带3的运行方向还设置若干与支撑架1铰接的托辊2。通常直接将托辊2设置为圆柱形辊,能够对输送皮带3进行托举。托辊2的长度为装料槽8宽度的0.9~1.2倍。托辊2对输送皮带3的装料槽8部分进行托举即可。In order to ensure the normal operation of the conveying belt of the material conveying part, especially the stability when conveying heavier materials, several idler rollers 2 hinged with the support frame 1 are also arranged along the running direction of the conveying belt 3 . Usually, the idler roller 2 is directly set as a cylindrical roller, which can lift the conveyor belt 3 . The length of the idler roller 2 is 0.9~1.2 times of the width of the charging chute 8 . The supporting roller 2 can lift the feeding chute 8 part of the conveyor belt 3 .

本实用新型通过为输送皮带设置装料槽,并对应的将主动辊、从动辊和转角托辊设置为哑铃形,不仅能够保证物料的稳定顺利输送,还能够防止输送皮带运行中的轴向移动脱落,保证安全性。The utility model sets the feeding trough for the conveying belt, and correspondingly sets the driving roller, the driven roller and the corner idler in a dumbbell shape, which can not only ensure the stable and smooth conveying of materials, but also prevent the axial Move and fall off to ensure safety.

本实用新型设置一根输送皮带,并使用配合的转角托辊和压轮使输送皮带能够向上倾斜实现对于物料的高处输送。The utility model is provided with a conveying belt, and the conveying belt can be tilted upwards to realize high-altitude conveying of materials by using matched corner idler rollers and pressure wheels.

本实用新型结构简单、使用方便,工作性能稳定,安全性高,综合使用性能好。The utility model has the advantages of simple structure, convenient use, stable working performance, high safety and good comprehensive use performance.

Claims (6)

1.一种倾角式上升皮带输送机,包括支撑架(1)以及具有水平输送段和倾斜输送段的物料输送部分,其特征在于:物料输送部分的倾斜输送段的上端设置主动辊(4),水平输送段的起始端设置从动辊(5),水平输送段与倾斜输送段的交界处设置上下对应用于使输送皮带(3)向上倾斜的压轮(6)和转角托辊(7);输送皮带(3)沿运动方向的中间部分设置装料槽(8),主动辊(4)、从动辊(5)和转角托辊(7)为与输送皮带(3)适应配合的哑铃形;压轮(6)设置两个并位于输送皮带(3)的装料槽(8)的两侧的上方,压轮(6)与哑铃形的转角托辊(7)的两侧对应配合;支撑架(1)固定在底座板(9)上,所述底座板(9)下端面设置若干组移动支撑组件,所述移动支撑组件包括分别与底座板(9)固定连接的升降杆(10)和万向轮(11)。1. An inclination-type ascending belt conveyor, including a support frame (1) and a material conveying part with a horizontal conveying section and an inclined conveying section, characterized in that: the upper end of the inclined conveying section of the material conveying part is provided with a driving roller (4) , the starting end of the horizontal conveying section is provided with driven rollers (5), and the junction of the horizontal conveying section and the inclined conveying section is provided with pressure rollers (6) and corner rollers (7) corresponding up and down to make the conveying belt (3) tilt upward ); the middle part of the conveyor belt (3) along the moving direction is provided with a charging trough (8), and the driving roller (4), the driven roller (5) and the corner idler roller (7) are adapted to cooperate with the conveyor belt (3) Dumbbell-shaped; two pressure rollers (6) are set above the two sides of the feeding trough (8) of the conveyor belt (3), and the pressure rollers (6) correspond to the two sides of the dumbbell-shaped corner idler roller (7) Cooperate; the support frame (1) is fixed on the base plate (9), and several groups of mobile support components are arranged on the lower surface of the base plate (9), and the mobile support components include lifting rods fixedly connected with the base plate (9) respectively (10) and universal wheels (11). 2.根据权利要求1所述的一种倾角式上升皮带输送机,其特征在于:装料槽(8)为输送皮带(3)宽度的3/5~4/5。2. An inclined-angle ascending belt conveyor according to claim 1, characterized in that: the charging chute (8) is 3/5-4/5 of the width of the conveyor belt (3). 3.根据权利要求1所述的一种倾角式上升皮带输送机,其特征在于:输送皮带(3)沿运行方向还设置若干与支撑架(1)铰接的托辊(2)。3. An inclination-type ascending belt conveyor according to claim 1, characterized in that: the conveying belt (3) is further provided with several idler rollers (2) hinged to the support frame (1) along the running direction. 4.根据权利要求1所述的一种倾角式上升皮带输送机,其特征在于:托辊(2)的长度为装料槽(8)宽度的0.9~1.2倍。4. An inclined-angle ascending belt conveyor according to claim 1, characterized in that the length of the idler roller (2) is 0.9-1.2 times the width of the charging chute (8). 5.根据权利要求1~4任一项所述的一种倾角式上升皮带输送机,其特征在于:倾斜输送段与水平面之间的夹角为20°~40°。5. An inclined-angle ascending belt conveyor according to any one of claims 1-4, characterized in that the angle between the inclined conveying section and the horizontal plane is 20°-40°. 6.根据权利要求1~4任一项所述的一种倾角式上升皮带输送机,其特征在于:移动支撑组件设置在底座板(9)下端面的四个角以及中间部位。6. An inclined-type ascending belt conveyor according to any one of claims 1-4, characterized in that the mobile support assembly is arranged at the four corners and the middle part of the lower end surface of the base plate (9).
CN201822247924.8U 2018-12-29 2018-12-29 An inclined-type ascending belt conveyor Expired - Fee Related CN209275451U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112478280A (en) * 2020-12-07 2021-03-12 山东富鑫汽车科技有限公司 Multi-position material intermittent conveying device
CN112591166A (en) * 2020-12-07 2021-04-02 山东富鑫汽车科技有限公司 Multi-position material intermittent conveying system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112478280A (en) * 2020-12-07 2021-03-12 山东富鑫汽车科技有限公司 Multi-position material intermittent conveying device
CN112591166A (en) * 2020-12-07 2021-04-02 山东富鑫汽车科技有限公司 Multi-position material intermittent conveying system

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