CN209263054U - A kind of fused salt regenerative catalytic combustion device - Google Patents

A kind of fused salt regenerative catalytic combustion device Download PDF

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Publication number
CN209263054U
CN209263054U CN201920429303.3U CN201920429303U CN209263054U CN 209263054 U CN209263054 U CN 209263054U CN 201920429303 U CN201920429303 U CN 201920429303U CN 209263054 U CN209263054 U CN 209263054U
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heat
fused salt
tank body
reacting tank
catalyst
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曹立勇
杜奇
王建
樊伟
曾玲玲
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Sichuan Zero Area Environmental Protection Technology Co Ltd
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Sichuan Zero Area Environmental Protection Technology Co Ltd
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Abstract

The utility model discloses a kind of fused salt regenerative catalytic combustion devices, belong to environment protection catalytic field of combustion technology, the reacting tank body being connected to including waste gas delivery pipeline system at least two top catalyst chambers, reacting tank body is interior, catalyst chamber is arranged with regenerative heat exchange part, the regenerative heat exchange part includes catalyst and fused salt heat storage, and catalyst and fused salt heat storage are separated by multihole distributor, the catalyst is close to catalyst chamber one end;The reacting tank body bottom passes through three-way control valve and is connected into the waste gas delivery pipeline system;The waste gas delivery pipeline system includes admission line and exhaust pipe, exhaust gas is sent into reacting tank body by the inlet end of each reacting tank body bottom three-way control valve by the admission line, and the three-way control valve outlet side of other reacting tank bodies and final reacted tank base of the gas after burning in reacting tank body by its connection is discharged into the exhaust pipe.

Description

A kind of fused salt regenerative catalytic combustion device
Technical field
The utility model belongs to environment protection catalytic field of combustion technology, and in particular to a kind of fused salt heat accumulating type catalytic combustion dress It sets.
Background technique
Heat accumulating type catalytic oxidation combustion furnace (Regenerative Catalytic Oxidation), abbreviation RCO, the method with The new technology that RTO is identical and grows up in nearly more than 10 year, purifying rate is high, and adaptable, energy consumption is low in combustion method, nothing Secondary pollution, the occasion high applied to exhaust gas concentration are relatively more.RCO is a kind of new catalysis technique, and there is RTO efficiently to return for it The advantages of low-temperature working of the characteristics of receiving energy and catalysis reaction, catalyst is placed in the top of heat-storing material, reach purification To excellent, heat recovery rate is up to 95%.RCO system performance it is excellent be critical that with it is dedicated, be immersed in saddle or honeycomb Noble metal or transition-metal catalyst on ceramics, oxidation occur not only to reduce fuel consumption, but also drop in 250-500 DEG C of low temperature Low equipment manufacturing cost.Now, some countries have begun the purified treatment for replacing CO to carry out organic exhaust gas using RCO technology, very More RTO equipment, which also have begun, is transformed into RCO, can cut down operating cost in this way up to 33%-50%.After reacted, toxic has Machine compound is converted into nontoxic CO2And H2O, so that pollution be made to be governed.
Heat accumulating type catalytic oxidation (RCO) may be directly applied to middle and high concentration (1000mg/m3- 10000mg/m3) it is organic Waste gas purification, working principle are the rotary valves that organic exhaust gas enters equipment by air-introduced machine, then by rotary valve by inlet gas and Exit gas is completely separable.The deposit of heat occurs after passing through ceramic material filled layer (bottom) preheating first for gas and heat is handed over It changes, temperature nearly reaches Catalytic Layer and carries out temperature set by catalysis oxidation, and it is anti-to enter back into Catalytic Layer completion catalysis oxidation It answers, i.e. reaction generates CO2And H2O, and a large amount of heat is discharged, to reach expected treatment effect.Gas after catalysis oxidation It into other ceramic filler layers, is discharged into atmosphere after recycling thermal energy by rotary valve, purification final vacuum temperature is only slightly higher than Temperature before exhaust-gas treatment.System continuously runs, automatically switches.It is worked by rotary valve, all ceramic filler layers are completed Heating, cooling, purification circulation step, heat are recycled.
Ceramic heat storage body is in use, alternately through high-temperature flue gas and cold air, for certain point in heat storage tank, Its temperature periodically will quickly raise and reduce 100-200 DEG C, and this thermal shock has certain destruction to make heat storage material With.There is the larger temperature difference in heat storage tank everywhere, for monolithic heat storage, the temperature difference at each position can form heat in material internal and answer Power.It, will be after coming into operation soon, since these thermal shocks and thermal stress face generate if the thermal shock resistance of material is not good enough Crackle, in addition it is broken.In general, crackle does not cause to significantly affect to using, but if badly broken, then can block circulation Road or be blown out after regenerative chamber in regenerative chamber formed cavity, prevent regenerative chamber from normally playing a role.Hot body in gap and The centralized procedure in gap will finally make high-temperature flue gas be directly entered discharge flue, cause exhaust gas temperature excessively high.
In the prior art, such as Publication No. CN105240864A, the time of disclosure is on January 13rd, 2016, entitled " a kind of The Chinese invention patent document of catalytic combustion system and catalytic combustion method " discloses a kind of catalytic combustion system and catalysis combustion Firing method, catalytic combustion system, including waste gas inlet, chimney, catalytic combustion system and adsorbent equipment;Waste gas inlet passes through The connection of one pipe-and-filter, is then connected to by a pipeline with the enterprising port of adsorbent bed, and absorption blower is by a pipeline and inhales The lower gas outlet of attached bed is connected to;The upper gas outlet of adsorbent bed is connected by the heat exchanger of a pipeline and catalytic combustion system;Heat Exchanger is connected to by a pipeline with the gas outlet for being catalyzed combustion air fan, is catalyzed the air inlet of combustion air fan by a pipeline and is given up The connection of gas air inlet;Heat exchanger is connected to by a pipeline with chimney.Catalytic combustion method of the invention will filter, active carbon is inhaled Attached, thermal current desorption and catalysis burning are combined together, and are formed effective waste gas treatment process, are greatly improved exhaust-gas treatment Efficiency, and extra power needed for effectively save exhaust-gas treatment prevent secondary emission pollution.But it is stored in this technical solution It is general in the design of hot type catalytic combustion process only to consider accumulation of heat and catalyticing combustion process, heat transfer process only in heat storage into Row, or portion exchanges heat in the device, but in this process, there is heat in a large amount of thermal energy that high concentration VOCs catalysis burning is released The discharge of amount wastes.
Summary of the invention
The utility model in view of the above shortcomings of the prior art, provide a kind of amount of stored heat is big, temperature uniformly, heat recovery Rate is high, and the fused salt heat accumulating type for the characteristic that gas temperature is uniform, is less prone to local overheating adapts to organic exhaust gas after exchanging heat is catalyzed Burner.
The purpose of this utility model is achieved through the following technical solutions:
A kind of fused salt regenerative catalytic combustion device, it is characterised in that: pushed up including waste gas delivery pipeline system and at least two The reacting tank body of portion's catalyst chamber connection, reacting tank body is interior, catalyst chamber is arranged with regenerative heat exchange part, the regenerative heat exchange part Including catalyst and fused salt heat storage, and catalyst and fused salt heat storage are separated by multihole distributor, and the catalyst is close to urge Change room one end;The reacting tank body bottom passes through three-way control valve and is connected into the waste gas delivery pipeline system;The exhaust gas conveying Guard system includes admission line and exhaust pipe, the air inlet that the admission line passes through each reacting tank body bottom three-way control valve Exhaust gas is sent into reacting tank body by end, and the gas after burning in reacting tank body is by exhaust outlet or other reacting tank bodies of its connection And the three-way control valve outlet side of final reacted tank base is discharged into the exhaust pipe.
The fused salt heat storage includes the accumulation of heat component being arranged between disengaging gas distribution grid, is arranged in the accumulation of heat component There is the fused salt as heat accumulating.
The structure of fused salt of the accumulation of heat component as heat accumulating, a portion is tube bank type structure, as high temperature Phase-transition heat-storage section;Some structure is honeycomb structure, as medium temperature sensible heat heat accumulating sections;Heat storage high-temperature phase change heat accumulation Segment structure is tube bank type, plays the role of absorbing high temperature section heat and gas is equally distributed;Medium temperature sensible heat heat accumulating sections are honeycomb Structure, fused salt heat accumulating are distributed in the more empty media of heat storage honeycomb.
The sensible heat of sensible heat by liquid molten salt and solid porous medium is additionally provided in the fused salt heat storage to store The porous media filler of heat;The phase transformation after high-temperature flue gas is exchanged heat is melted, flue gas heat of absorbing heat forms liquid, and changing It flows in hot device and thermally conductive, so that the temperature field in region is not in excessively high, while having mesolimnion on accumulation of heat body section, is formed There is temperature gradient, so that more than heat storage mesolimnion melting saline solution keeps high temperature, melting saline solution below mesolimnion keeps low temperature.
The NaNO that the fused salt is 60%3With 40% KNO3Mixture, or be 53% KNO3With 7% NaNO3And 40% NaNO2Mixture.
The porous media filler is one of quartzite and siliceous sand or mixes, with fused salt (60%NaNO3KNO  + 40%3), (53%KNO3+ 7%NaNO3+ 40%NaNO2) etc. all have good compatibility and long-time stability.
The blower for pressurizeing for gas in pipelines is provided on the admission line.
The three-way control valve of the reacting tank body bottom, asynchronous adjusting between two neighboring three-way control valve.
Several heaters are provided in the catalyst chamber.
A kind of fused salt regenerative catalytic combustion device of the technical program, the High Temperature Gas after solving accumulation of heat-catalysis burning The waste heat of body recycles problem, is recycled to heat, compact-sized.It is equipped in the regenerative chamber of regenerative catalytic combustion device Catalytic bed and fused salt accumulation of heat bed after gas carries out exothermic catalytic reaction in catalytic bed, by heat transfer and store extremely In fused salt accumulation of heat bed, subsequent gases are preheated, to make full use of heat, leave the material of regenerative chamber by heat exchange Device, preheated-combustion-supporting gas, further to utilize heat;Fused salt regenerative catalytic combustion device amount of stored heat is big, and temperature is uniform, heat The rate of recovery is high;Gas temperature is uniform after heat exchange, is less prone to local overheating;Equipment manufacturing cost is low, adapts to the characteristic of organic exhaust gas.
Fused salt is used to have many advantages as heat transfer and thermal storage fluid medium, the more a height of 1700 ~ 1900g/m3 of fused salt density;It is molten Salt acceptable thermal coefficient is 0.50 ~ 0.56W/(m DEG C);Fused salt acceptable specific heat is 1.50 ~ 1.55kJ/ (kg DEG C);Fused salt has lower viscosity, 0.0010 ~ 0.0036kgm/s;Fused salt is in 350 DEG C or less the corrosivity to carbon steel It is very low, it is very low to the corrosivity of stainless steel at 600 DEG C or less;In its main ingredient, binary nitrate operating temperature is 500 ~ 565 DEG C, binary carbonic acid fused salt operating temperature is even as high as 850 DEG C.
Detailed description of the invention
The utility model aforementioned and being detailed description below becomes more apparent upon when reading in conjunction with the following drawings, wherein
Fig. 1 is a kind of attachment structure schematic diagram of preferred embodiment of the utility model;
In figure:
1, reacting tank body;2, catalyst chamber;3, catalyst;4, fused salt heat storage;5, multihole distributor;6, three-way control valve; 7, admission line;8, exhaust pipe;9, blower;10, heater.
Specific embodiment
It is further illustrated below by several specific embodiments and realizes the object of the invention technical solution, need to illustrate It is that claimed technical solution includes but is not limited to following embodiment.
Embodiment 1
As a kind of most basic embodiment of the invention, such as Fig. 1 discloses a kind of fused salt heat accumulating type catalytic combustion dress It sets, including the reacting tank body that waste gas delivery pipeline system is connected to at least two top catalyst chambers, reacting tank body is interior, catalyst chamber is divided into It is equipped with regenerative heat exchange part, the regenerative heat exchange part includes catalyst and fused salt heat storage, and catalyst and fused salt heat storage Separated by multihole distributor, the catalyst is close to catalyst chamber one end;The reacting tank body bottom is connected by three-way control valve Enter the waste gas delivery pipeline system;The waste gas delivery pipeline system includes admission line and exhaust pipe, and the admission line is logical Exhaust gas is sent into reacting tank body by the inlet end for crossing each reacting tank body bottom three-way control valve, the gas after burning in reacting tank body It is discharged by the three-way control valve outlet side of exhaust outlet or other reacting tank bodies of its connection and final reacted tank base The exhaust pipe;The VOCs exhaust gas of input is preheated by the fused salt heat storage of a reacting tank body, then in the reactor tank Body catalyst effect under, top catalyst chamber with lower temperature oxidizing fire purification, and pass through another reaction chamber It is discharged and is transferred heat to fused salt heat storage this mode in the reaction chamber, the purified treatment of organic exhaust gas is realized, reaches The function of energy-saving and emission-reduction.The course of work is as follows: opening the three-way control valve entrance of regenerative catalytic combustion device and is exported pass It closes, open the diverter valve outlet of another or the several reacting tank bodies in heat-storage catalytic part and closes its entrance, pass through The blower of opening conveys certain density VOCs exhaust gas into heat accumulating type catalytic combustion bed, which is storing It is anti-to carry out catalysis burning subsequently into catalyst for heat accumulating heat exchange after being heated fused salt accumulation of heat in hot type catalysis burning bed It answers, forms high temperature carbon dioxide and vapor, be then that room enters catalyst chamber by catalysis, flow through the fused salt heat accumulation of reacting tank body Heat accumulating is heated when material, is then flowed out from the outlet of reacting tank body, is discharged into exhaust gas transport portion, when by one section Between after, close heat accumulating type catalytic combustion bed entrance and heat accumulating type catalytic combustion bed outlet, open heat accumulating type catalytic combustion bed Entrance and heat accumulating type catalytic combustion bed outlet, certain density VOCs exhaust gas is inputted into heat accumulating type catalytic combustion bed, weight Catalysis burning of the VOCs exhaust gas described in multiple the preceding paragraph in catalysis burning bed, heat exchanging part and heat accumulating type burning bed is anti- It should be reacted with heat exchange.
The technical solution of the utility model solves the problems, such as the waste heat recycling of the high-temperature gas after accumulation of heat-catalysis burning, right Heat is recycled, compact-sized.Catalytic bed and fused salt accumulation of heat are equipped in the regenerative chamber of regenerative catalytic combustion device Bed after gas carries out exothermic catalytic reaction in catalytic bed, by heat transfer and is stored into fused salt accumulation of heat bed, to rear Continuous gas is preheated, and to make full use of heat, leaves the material of regenerative chamber through over-heat-exchanger, preheated-combustion-supporting gas, with into One step utilizes heat;Fused salt regenerative catalytic combustion device amount of stored heat is big, and temperature is uniform, and heat recovery rate is high;Gas after heat exchange Temperature is uniform, is less prone to local overheating;Equipment manufacturing cost is low, adapts to the characteristic of organic exhaust gas.
Embodiment 2
It is preferably carried out scheme, such as Fig. 1 as one kind of the present invention, discloses a kind of fused salt regenerative catalytic combustion device, Including the reacting tank body that waste gas delivery pipeline system is connected to at least two top catalyst chambers, several add is provided in the catalyst chamber Hot device;
Reacting tank body is interior, catalyst chamber is arranged with regenerative heat exchange part, and the regenerative heat exchange part includes catalyst and melts Salt heat storage, and catalyst and fused salt heat storage are separated by multihole distributor, the catalyst is close to catalyst chamber one end;It is described molten Salt heat storage includes the accumulation of heat component being arranged between disengaging gas distribution grid, is provided in the accumulation of heat component as heat accumulating Fused salt;The structure of fused salt of the accumulation of heat component as heat accumulating, a portion is tube bank type structure, as high-temperature-phase Become heat accumulating sections;Some structure is honeycomb structure, as medium temperature sensible heat heat accumulating sections;Heat storage high-temperature phase change heat accumulation section Structure is tube bank type, plays the role of absorbing high temperature section heat and gas is equally distributed;Medium temperature sensible heat heat accumulating sections are honeycomb knot Structure, fused salt heat accumulating are distributed in the more empty media of heat storage honeycomb;It is additionally provided in the fused salt heat storage by liquid The sensible heat of fuse salt and the sensible heat of solid porous medium carry out the porous media filler of accumulation of heat;Melting exchanges heat by high-temperature flue gas Phase transformation afterwards, absorb heat flue gas heat, formed liquid, and in heat exchanger flowing and it is thermally conductive so that the temperature field in region will not go out It is existing excessively high, while having mesolimnion on accumulation of heat body section, it is formed with temperature gradient, is protected so that more than heat storage mesolimnion melting saline solution High temperature is held, melting saline solution below mesolimnion keeps low temperature;The NaNO that the fused salt is 60%3With 40% KNO3Mixture, Huo Zhewei 53% KNO3With 7% NaNO3And 40% NaNO2Mixture;The porous media filler is in quartzite and siliceous sand A kind of or mixing, with fused salt (60%NaNO3KNO+40%3), (53%KNO3+ 7%NaNO3+ 40%NaNO2) etc. all have it is good Good compatibility and long-time stability.
The reacting tank body bottom passes through three-way control valve and is connected into the waste gas delivery pipeline system, the reacting tank body bottom The three-way control valve in portion, asynchronous adjusting between two neighboring three-way control valve;The waste gas delivery pipeline system includes admission line And exhaust pipe, the blower for pressurizeing for gas in pipelines is provided on the admission line, the admission line passes through every Exhaust gas is sent into reacting tank body by the inlet end of a reacting tank body bottom three-way control valve, and the gas after burning in reacting tank body passes through The three-way control valve outlet side of exhaust outlet or other reacting tank bodies of its connection and final reacted tank base is discharged into described Exhaust pipe;
The VOCs exhaust gas of input is preheated by the fused salt heat storage of a reacting tank body, then urging in the reacting tank body Catalyst chamber under agent catalytic action, at top is purified with lower temperature oxidizing fire, and simultaneously by the discharge of another reaction chamber Fused salt heat storage this mode in the reaction chamber is transferred heat to, the purified treatment of organic exhaust gas is realized, reaches energy conservation and subtract The function of row.The course of work is as follows: opening the three-way control valve entrance of regenerative catalytic combustion device and is exported closing, opens The diverter valve outlet of another or several reacting tank bodies in heat-storage catalytic part simultaneously closes its entrance, passes through open wind Machine conveys certain density VOCs exhaust gas into heat accumulating type catalytic combustion bed, which is catalyzed in heat accumulating type Heat accumulating heat exchange after being heated fused salt accumulation of heat in burning bed, carries out catalyst combustion reaction subsequently into catalyst, is formed high Then warm carbon dioxide and vapor are that room enters catalyst chamber by catalysis, will when flowing through the fused salt heat accumulating of reacting tank body Heat accumulating heating, then flows out from the outlet of reacting tank body, is discharged into exhaust gas transport portion, after a period of time, closes Close the outlet of the entrance and heat accumulating type catalytic combustion bed of heat accumulating type catalytic combustion bed, open heat accumulating type catalytic combustion bed entrance and The outlet of heat accumulating type catalytic combustion bed inputs certain density VOCs exhaust gas into heat accumulating type catalytic combustion bed, repeats the preceding paragraph Described in catalyst combustion reaction and heat exchange of the VOCs exhaust gas in catalysis burning bed, heat exchanging part and heat accumulating type burning bed Reaction.
The technical solution of the utility model solves the problems, such as the waste heat recycling of the high-temperature gas after accumulation of heat-catalysis burning, right Heat is recycled, compact-sized.Catalytic bed and fused salt accumulation of heat are equipped in the regenerative chamber of regenerative catalytic combustion device Bed after gas carries out exothermic catalytic reaction in catalytic bed, by heat transfer and is stored into fused salt accumulation of heat bed, to rear Continuous gas is preheated, and to make full use of heat, leaves the material of regenerative chamber through over-heat-exchanger, preheated-combustion-supporting gas, with into One step utilizes heat;Fused salt regenerative catalytic combustion device amount of stored heat is big, and temperature is uniform, and heat recovery rate is high;Gas after heat exchange Temperature is uniform, is less prone to local overheating;Equipment manufacturing cost is low, adapts to the characteristic of organic exhaust gas.

Claims (8)

1. a kind of fused salt regenerative catalytic combustion device, it is characterised in that: including waste gas delivery pipeline system and at least two tops The reacting tank body (1) of catalyst chamber (2) connection, reacting tank body (1) is interior, catalyst chamber (2) is arranged with regenerative heat exchange part, the storage Hot heat exchanging part includes catalyst (3) and fused salt heat storage (4), and catalyst (3) and fused salt heat storage (4) are by multihole distributor (5) separate, the catalyst (3) is close to catalyst chamber (2) one end;Reacting tank body (1) bottom passes through three-way control valve (6) It is connected into the waste gas delivery pipeline system;The waste gas delivery pipeline system includes admission line (7) and exhaust pipe (8), it is described into Exhaust gas is sent into reacting tank body (1) by the inlet end of each reacting tank body (1) bottom three-way control valve (6) by feed channel (7), instead Answer the gas in tank body (1) after burning by exhaust outlet or other reacting tank bodies (1) of its connection and final reacted tank body (1) three-way control valve (6) outlet side of bottom is discharged into the exhaust pipe (8).
2. a kind of fused salt regenerative catalytic combustion device as described in claim 1, it is characterised in that: the fused salt heat storage (4) include the accumulation of heat component being arranged between disengaging gas distribution grid, be provided in the accumulation of heat component as the molten of heat accumulating Salt.
3. a kind of fused salt regenerative catalytic combustion device as claimed in claim 2, it is characterised in that: the accumulation of heat component, The structure of middle a part is tube bank type structure, as high-temperature phase change heat accumulation section;Some structure is honeycomb structure, is made For medium temperature sensible heat heat accumulating sections.
4. a kind of fused salt regenerative catalytic combustion device as claimed in claim 2, it is characterised in that: the fused salt heat storage (4) the porous media filler for carrying out accumulation of heat by the sensible heat of liquid molten salt and the sensible heat of solid porous medium is additionally provided in.
5. a kind of fused salt regenerative catalytic combustion device as claimed in claim 4, it is characterised in that: the porous media filler For one of quartzite and siliceous sand.
6. a kind of fused salt regenerative catalytic combustion device as described in claim 1, it is characterised in that: the admission line (7) On be provided with blower (9) for pressurizeing for gas in pipelines.
7. a kind of fused salt regenerative catalytic combustion device as described in claim 1, it is characterised in that: the reacting tank body (1) The three-way control valve (6) of bottom, asynchronous adjusting between two neighboring three-way control valve (6).
8. a kind of fused salt regenerative catalytic combustion device as described in claim 1, it is characterised in that: in the catalyst chamber (2) It is provided with several heaters (10).
CN201920429303.3U 2019-04-01 2019-04-01 A kind of fused salt regenerative catalytic combustion device Active CN209263054U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111928239A (en) * 2020-08-11 2020-11-13 重庆大学 Combustion device combining phase-change molten salt and porous medium
CN113932236A (en) * 2021-09-13 2022-01-14 深圳市天得一环境科技有限公司 RCO waste gas treatment device and treatment method thereof
CN115854367A (en) * 2023-02-15 2023-03-28 山西鑫瑞华机电设备有限公司 Sled dress formula VOC exhaust-gas treatment equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111928239A (en) * 2020-08-11 2020-11-13 重庆大学 Combustion device combining phase-change molten salt and porous medium
CN113932236A (en) * 2021-09-13 2022-01-14 深圳市天得一环境科技有限公司 RCO waste gas treatment device and treatment method thereof
CN113932236B (en) * 2021-09-13 2023-10-13 深圳市天得一环境科技有限公司 RCO waste gas treatment device and treatment method thereof
CN115854367A (en) * 2023-02-15 2023-03-28 山西鑫瑞华机电设备有限公司 Sled dress formula VOC exhaust-gas treatment equipment

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Denomination of utility model: A molten salt regenerative catalytic combustion device

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