CN209260060U - Utilize the pickle jar of pickles direct putting type microbial inoculum production pickles - Google Patents
Utilize the pickle jar of pickles direct putting type microbial inoculum production pickles Download PDFInfo
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- CN209260060U CN209260060U CN201821914627.8U CN201821914627U CN209260060U CN 209260060 U CN209260060 U CN 209260060U CN 201821914627 U CN201821914627 U CN 201821914627U CN 209260060 U CN209260060 U CN 209260060U
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- pickles
- plug
- tank
- tank body
- microbial inoculum
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Abstract
The utility model discloses a kind of pickle jars using pickles direct putting type microbial inoculum production pickles, including tank body and the cover for being mounted on the top of the tank, there is the water jacket for being heated to tank interior feed liquid in tank body housing, equipped with for detecting tank interior feed liquid temperature, pH value and the water quality on-line monitoring device of dissolved oxygen content on tank body.The utility model applies the advantage of pickles direct putting type microbial inoculum sufficiently, effectively shortens Production Maturity, standardizes production and safe, simplifies product processes, conducive to the stabilization for keeping product quality, prevent spawn degeneration and pollution.
Description
Technical field
The utility model relates to food processing technology fields more particularly to a kind of utilization pickles direct putting type microbial inoculum to make pickles
Pickle jar.
Background technique
Pickles are the traditional biological food of production and processing with the leading fermentation of microorganism lactic acid bacteria, rich in based on lactic acid bacteria
Function beneficial flora and its metabolite.Over the past thousands of years, pickles are with its sour fresh pure, tender and crisp fragrance, and salubrious palatable, aftertaste is long-drawn-out
Long, greasy appetizing is solved, digestion is promoted, the grade and effect for increasing appetite attract numerous consumers, have this food of pickles very big
Demand and good market prospects.
Since most of the production process of conventional Kimchi is using traditional natural fermentating process, some uncontrollable factors are such as
The problems such as living contaminants, range of temperature are big, cultivation cycle is long certainly exists, and causes unstable product quality, and influence food
Safety limits the production and consumption of pickles, constrains the further development of pickles industry.To solve the above problems,
Pickles direct putting type microbial inoculum comes into being, and this kind of microbial inoculum is special pickle lactic acid bacteria or mixing bacteria agent, can be added directly into
It ferments in the vegetables of required fermentation, eliminates actication of culture during produced in conventional processes pickles, spreads cultivation etc. and is complicated pre-
Work is handled, process easy operation control reduces production cost, is conducive to the stability for keeping product quality and edible safety
Property.
But in existing pickles industry, due to lacking the equipment to match with pickles direct putting type microbial inoculum, can only still it use
Traditional equipment carries out zymotechnique, and spawn degeneration and pollution rate are big, and the advantage of pickles direct putting type microbial inoculum is caused not filled
The application divided.
Utility model content
The purpose of this utility model is that in view of the deficiencies of the prior art, providing one kind can be by pickles direct putting type microbial inoculum
Advantage fully play, be more suitable for the pickle jar for the production pickles that pickles direct putting type microbial inoculum uses.
The utility model provides a kind of pickle jar using pickles direct putting type microbial inoculum production pickles, including tank body and installation
In the cover of the top of the tank, there is the water jacket for being heated to tank interior feed liquid in tank body housing, be equipped on tank body
For detecting tank interior feed liquid temperature, pH value and the water quality on-line monitoring device of dissolved oxygen content.
For convenient for batch production, large-scale production, the water quality on-line monitoring device includes having dissolved oxygen sensor, pH value
The water quality on-line monitoring instrument of sensor and temperature sensor, dissolved oxygen sensor, pH sensor and temperature sensor are arranged in
In tank body.
To reduce cost, the water quality on-line monitoring device includes the temperature alarm being separately mounted on tank body, soda acid
Densimeter and dissolved oxygen meter.
In order to facilitate observation of, shorten the production cycle, the cover includes outer cover and inner cover, and outer cover is mounted on top of the tank, interior
Lid covers outside being eccentrically mounted at, and is equipped with vertical mixer at outer cover center, the bottom of vertical mixer, which is protruded into, accelerates material in tank body
Liquid mixing velocity.
For the cooling rate for accelerating water jacket, shortens the production cycle, be respectively equipped in the upper and lower end of the water jacket
Inlet valve and flowing water Valve.
Water jacket is torn open for convenience of peace, is symmetrically arranged with two handles on tank body top.
For convenience of pickles are taken out, conducive to the production for realizing batch production, scale, simplify product processes, the tank body
Low surrounding is high among inner bottom surface, the filtering plug for liquid and pickles to be discharged respectively is equipped at tank base center, in the water
Set bottom is equipped with the extraction mouth passed through convenient for filtering plug.
The supporting leg of several filtering plugs easy to demolition is evenly equipped in the tank base.
The filtering plug includes obturating plug and corking, several one-to-one filter openings is provided on obturating plug and corking, in obturating plug
Center is equipped with pull rod, and obturating plug is mounted on tank base center, and corking is fixed at the top of pull rod, and corking is bonded arrangement with obturating plug;
Pull rod rotation, driving corking rotate on obturating plug, and obturating plug is connected to the filter opening in corking, and the intracorporal liquid of tank is independently discharged;It draws
Bar moves down, and drives obturating plug to be detached from tank body, the intracorporal pickles discharge of tank by corking.
The filtering plug includes internal plug and outer plug, and outer plug is mounted on tank base center, and plug top is connected with strainer outside,
Outer beyond the Great Wall equipped with through-hole below strainer, nessa installed is equipped with pull ring in one in through-hole, in internal plug bottom, pulls down interior draw
Ring, internal plug are detached from outer plug, and the intracorporal liquid of tank is discharged by strainer;Plug bottom is equipped with an outer pull ring outside, pulls down outer pull ring, outside
Plug is detached from tank body, the intracorporal pickles discharge of tank.
Compared with prior art, the utility model has the advantage that
1, heating deoxidation first is carried out to culture solution using water jacket, the dissolved oxygen in culture solution is made to be down to suitable pickles direct putting type
The content of bacteria fermentation, while heating can also remove the miscellaneous bacteria in water;The temperature measured according to water quality on-line monitoring device, is opened
The heating function for opening or closing water jacket makes the temperature of culture solution maintain the temperature of suitable pickles direct putting type bacteria fermentation, for bubble
The fast culture of dish direct putting type microbial inoculum provides favourable conditions, avoids the degeneration of strain in pickles direct putting type microbial inoculum, living contaminants bubble
Dish.
2, the temperature and dissolved oxygen content, determination measured according to water quality on-line monitoring device puts into pickles direct putting type microbial inoculum
Opportunity, the survival of strain more conducively in pickles direct putting type microbial inoculum;Food materials are put into according to temperature in pickles water and the content of dissolved oxygen,
Thallus fast-growth in pickles direct putting type microbial inoculum is bred, the fermentation time of pickles is accelerated.
3, by water quality on-line monitoring device, to pickles coolant-temperature gage, pH value and the dissolved oxygen during entire pickle fermentation
Content carries out real-time monitoring, can effectively ensure that the quality of pickles, provides feasible scheme for industrialized production.(the above are with
The difference of invention)
The utility model applies the advantage of pickles direct putting type microbial inoculum adequately, effectively shortens Production Maturity, makes
Kimchi products production standardization and safe are conducive to the stabilization for keeping product quality, prevent to simplify product processes
The degeneration and pollution of strain.
Detailed description of the invention
Fig. 1 is the structural schematic diagram one of pickle jar in the present invention.
Fig. 2 is the broken section structural schematic diagram of another state of right view in Fig. 1.
Fig. 3 is the structural schematic diagram of Fig. 1 top view.
Fig. 4 is the structural schematic diagram two of pickle jar in the present invention.
Label and corresponding component name shown in figure are as follows:
1, tank body;11, handle;12, discharge gate;13, supporting leg;14, platform;
2, cover;21, outer cover;22, inner cover;221, feeding port;
3, water jacket;31, mouth is extracted;32, inlet valve;33, flowing water Valve;
4, water quality on-line monitoring device;41, dissolved oxygen sensor;42, pH sensor;43, temperature sensor;
5, vertical mixer;
6, filtering plug;61, obturating plug;62, corking;63, filter opening;64, pull rod;65, internal plug;66, outer plug;67, strainer;651,
Interior pull ring;661, through-hole;662, outer pull ring.
Specific embodiment
Embodiment one
It can be seen that this pickle jar using pickles direct putting type microbial inoculum production pickles of the utility model from Fig. 1 to Fig. 3,
Including tank body 1, cover 2, water jacket 3, water quality on-line monitoring device 4 and vertical mixer 5,
The inner bottom surface of tank body 1 is symmetrically arranged with two handles 11 on 1 top of tank body in high arc-shaped of intermediate low surrounding,
1 bottom centre of tank body is equipped with discharge gate 12, is evenly distributed in 1 bottom of tank body there are three supporting leg 13, is equipped in 1 top center of tank body spacious
Mouthful, it is equipped with the platform 14 for placing water quality on-line monitoring device 4 in 1 top side of tank body,
Cover 2 includes outer cover 21 and inner cover 22, is provided with feeding port 211 in 21 eccentric part of outer cover, outer cover 21 passes through sealing ring
It being removably connected at 1 open top of tank body, inner cover 22 is removably connected at the feeding port 211 of outer cover 21 by sealing ring,
Water jacket 3 is sleeved on outside tank body 1, and water jacket 3 realizes the function of electrified regulation, water by the electrothermal tube of installation inside it
3 fever of set transfers heat to the feed liquid inside tank body 1, carries out heating deoxidation to feed liquid;In the water with 12 corresponding position of discharge gate
It covers 3 bottoms and is equipped with extraction mouth 31, be equipped with the circular hole passed through convenient for supporting leg 13 with 3 bottom of water jacket of each 13 corresponding position of supporting leg,
The upper end of water jacket 3 is equipped with inlet valve 32, is equipped with flowing water Valve 33 in the lower end of water jacket 3, flowing water Valve 33 passes through pipeline
It is connected to the water inlet of cold water storage cistern, the water outlet of cold water storage cistern is connected to by water pump with inlet valve 32, and it is cold to provide circulation for water jacket 3
But water,
Water quality on-line monitoring device 4 is using with dissolved oxygen sensor 41, pH sensor 42 and temperature sensor 43
Water quality on-line monitoring instrument, water quality on-line monitoring instrument are placed on the platform 14 of tank body 1, and temperature sensor 43 is placed in tank body 1
Temperature in liquid, for real-time monitoring culture solution and pickles water;PH sensor 42 is placed in the liquid in tank body 1, is used for
The pH value of real-time monitoring pickles water;Dissolved oxygen sensor 41 is placed in the liquid in tank body 1, is used for real-time monitoring culture solution and bubble
The dissolved oxygen content of dish water;The conducting wire of dissolved oxygen sensor 41, pH sensor 42 and temperature sensor 43 passes through sealing ring
It is tightly connected with tank body 1;
Vertical mixer 5 is vertically installed at 21 center of outer cover, and the stirring blade of 5 bottom of vertical mixer protrudes into tank body 1
For accelerating feed liquid mixing velocity;
Filtering plug 6 includes obturating plug 61 and corking 62, and several filters for corresponding arrangement are provided on obturating plug 61 and corking 62
Hole 63 is equipped with pull rod 64 in 61 central movable of obturating plug, is provided with sealing ring between pull rod 64 and obturating plug 61, and pull rod 64 can be around
The axle center of obturating plug 61 rotates, and pull rod 64 can be moved up and down along the axle center of obturating plug 61;Obturating plug 61 is mounted on the discharge gate of 1 bottom of tank body
At 12, obturating plug 61 is connect with 1 interference of tank body at discharge gate 12, and the cross-sectional area for extracting mouth 31 is greater than obturating plug 61, and obturating plug 61 can
Directly through extraction mouth 61;Corking 62 is fixed in 64 top of pull rod, and 62 bottom surface of corking and 61 top surface of obturating plug fit closely arrangement.
In the present invention, water quality on-line monitoring instrument uses Zhejiang Top water quality on-line monitoring instrument TPSZ-4, has
Several lower functions:
1, data monitoring: can liquid dissolved oxygen, pH value, water temperature in real-time monitoring tank body 1 using high-precision sensor;
2, data are transmitted: monitoring point data collected can be uploaded to user terminal by GPRS in a very short period of time,
Ensure the timeliness and validity of data.
3, monitoring and warning: by system cloud platform, the safe codomain of the settable institute's monitoring parameters of user, once front end senses
Device monitors that water quality parameter is more than safe codomain, and system notifies user for warning message is sent, to handle in time, it is ensured that tank body
Water quality in 1 is good.
4, data are analyzed: settable monitoring period of time, automatic collection, without manually looking after.System automatically generated data drawing list,
User can intuitively understand variation of water.Acquiring data can be reserved for, and check historical data at any time, and can be used for analyzing, for bubble
Dish fermented and cultured summing up experience, guidance management.
Process using this pickle jar production pickles is as follows:
S1, water jacket 3 is sleeved on outside tank body 1, Jiang Shui, salt, sugar and ingredient are put into tank body 1 and culture solution are made, and open
The electric heating of water jacket 3 switchs, and carries out heating deoxidation to culture solution and except miscellaneous bacteria;
S2, the open-mouth observation from the top of tank body 1, when in tank body 1 without visible bubble in bubble, opening water pump and inlet valve 32
It with flowing water Valve 33, flows into the water in cold water storage cistern in water jacket 3, fast cooling is realized to water jacket;From water quality on-line monitoring instrument
The temperature measured by temperature sensor is observed, when the temperature of culture solution is down to the cultivation temperature that pickles direct putting type microbial inoculum is suitble to
When, it switches off the pump and valve;
When the temperature of culture solution is suitble to the minimum temperature of culture lower than pickles direct putting type microbial inoculum, the electricity of water jacket 3 is opened
Heater switch;When the temperature of culture solution, which is equal to pickles direct putting type microbial inoculum, is suitble to the maximum temperature of culture, the electricity of water jacket 3 is closed
Heater switch;Repeatedly with this, it is maintained at the temperature of culture solution in the cultivation temperature that pickles direct putting type microbial inoculum is suitble to;
S3, the dissolved oxygen content measured from water quality on-line monitoring instrument by dissolved oxygen sensor, when molten in culture solution
When solution oxygen content is 0.05mg/L~0.2mg/L, pickles direct putting type microbial inoculum is put into culture solution, pickles water is made;
S4, outer cover 21 is covered, opens vertical mixer 5, accelerate solution rate of the pickles direct putting type microbial inoculum in culture solution,
After completely dissolution to pickles direct putting type microbial inoculum, contained from water quality on-line monitoring instrument by the dissolved oxygen that dissolved oxygen sensor measures
Amount, when dissolved oxygen content is 0.05mg/L~0.2mg/L in pickles water, by ready food materials from the feeding port on outer cover 21
In 211 investment pickles waters, inner cover 22 is covered, as shown in Figure 1, the food materials in tank body 1 is made to be sealed fermentation;
S5, the temperature of real-time monitoring pickles water, pH value and dissolved oxygen content from water quality on-line monitoring instrument: when fermentation to 4
It~6 hours, when dissolved oxygen content is greater than 0.2mg/L, sounds an alarm;After when fermentation 8~12 is small, pH value is greater than 4, issues police
Report;When the temperature of pickles water and cultivation temperature are more than ± 2 DEG C of deviation, sound an alarm;
S6, fermentation 6 hours after, when the pH value of pickles water reaches 3~4, rotating tension bar 64, pull rod 64 drive corking 62 around
The axle center of obturating plug 61 rotates, as shown in Fig. 2, being connected to obturating plug 62 with the filter opening 63 in corking 61, the pickles water in tank body 1 is from even
The independent discharge of logical filter opening 63;Pull pull rod 64 downwards, pull rod 64 drives obturating plug 61 to be detached from tank body 1 by corking 62, in tank body 1
Pickles fall in bottom container or material conveyer belt, to realize that the separation of solid and liquid of culture solution and pickles is taken out.
In above-mentioned steps S1, one of ginger, chilli powder and vinegar or a variety of can be also placed in culture solution.
Embodiment two
From figure 3, it can be seen that the difference between this embodiment and the first embodiment lies in, filtering plug 6 includes internal plug 65 and outer plug 66,
Outer plug 66 is mounted at the discharge gate 12 of 1 bottom of tank body, and outer plug 66 is connect with 1 interference of tank body at discharge gate 12, extracts mouth 31
Cross-sectional area be greater than it is outer plug 66, it is outer plug 66 can directly through extract mouth 31;66 top of plug is connected with strainer 67 outside, in strainer
The outer plug 66 of 67 lower sections is equipped with the through-hole 661 being vertically arranged, and internal plug 65 is mounted in through-hole 661, internal plug 75 and 661 mistake of through-hole
It is full of connection;It is equipped with pull ring 651 in one in 65 bottom of internal plug, fills in 66 bottoms outside equipped with an outer pull ring 662.
The present embodiment filtering plug 6 use process is as follows:
1, interior pull ring 651 is pullled downwards, and interior pull ring 651 drives internal plug 65 to be detached from outer plug 66, and the pickles water in tank body 1 is passed through
Strainer 67 is discharged by hole 661 is independent.
2, outer pull ring 662 is pullled downwards, and outer pull ring 662 drives outer plug 66 to be detached from tank body 1, and the pickles in tank body 1 are fallen to
In bottom container or material conveyer belt, to realize that the separation of solid and liquid of culture solution and pickles is taken out.
In the embodiments of the present invention one and embodiment two, water quality on-line monitoring device 4 can also be by being separately mounted to
Temperature alarm, acid-base concentration meter and dissolved oxygen meter on 1 platform 14 of tank body are composed, wherein the probe cloth of temperature alarm
It sets in the liquid in tank body 1, the temperature for real-time monitoring culture solution and pickles water;The Probe arrangement of acid-base concentration meter is in tank
PH value in liquid in body 1, for real-time monitoring pickles water;The Probe arrangement of dissolved oxygen meter is used in the liquid in tank body 1
The dissolved oxygen content of real-time monitoring culture solution and pickles water.
Claims (10)
1. a kind of pickle jar using pickles direct putting type microbial inoculum production pickles, including tank body (1) and is mounted on the top of the tank
Cover (2), it is characterised in that: have the water jacket (3) for being heated to tank interior feed liquid in tank body housing, pacify on tank body
There is the water quality on-line monitoring device (4) for detecting tank interior feed liquid temperature, pH value and dissolved oxygen content.
2. the pickle jar according to claim 1 using pickles direct putting type microbial inoculum production pickles, it is characterised in that: the water
Matter on-Line Monitor Device includes the water quality on-line monitoring instrument with dissolved oxygen sensor, pH sensor and temperature sensor, molten
Solution lambda sensor, pH sensor and temperature sensor are arranged in tank body.
3. the pickle jar according to claim 1 using pickles direct putting type microbial inoculum production pickles, it is characterised in that: the water
Matter on-Line Monitor Device includes the temperature alarm, acid-base concentration meter and dissolved oxygen meter being separately mounted on tank body.
4. the pickle jar according to claim 1 using pickles direct putting type microbial inoculum production pickles, it is characterised in that: the tank
Lid includes outer cover (21) and inner cover (22), and outer cover is mounted on top of the tank, and inner cover is eccentrically mounted to be covered outside, is set at outer cover center
Have vertical mixer (5), the bottom of vertical mixer, which is protruded into, accelerates feed liquid mixing velocity in tank body.
5. the pickle jar according to claim 1 using pickles direct putting type microbial inoculum production pickles, it is characterised in that: described
The upper and lower end of water jacket is respectively equipped with inlet valve (32) and flowing water Valve (33).
6. the pickle jar according to claim 1 using pickles direct putting type microbial inoculum production pickles, it is characterised in that: in tank body
Top is symmetrically arranged with two handles (11).
7. the pickle jar according to claim 1 using pickles direct putting type microbial inoculum production pickles, it is characterised in that: the tank
Low surrounding is high among internal bottom surface, the filtering plug (6) for liquid and pickles to be discharged respectively is equipped at tank base center, in institute
It states water jacket bottom and is equipped with the extraction mouth (31) passed through convenient for filtering plug.
8. the pickle jar according to claim 7 using pickles direct putting type microbial inoculum production pickles, it is characterised in that: described
Tank base is evenly equipped with the supporting leg (13) of several filtering plugs easy to demolition.
9. the pickle jar according to claim 7 using pickles direct putting type microbial inoculum production pickles, it is characterised in that: the mistake
Filter plug includes obturating plug (61) and corking (62), several one-to-one filter openings (63) is provided on obturating plug and corking, in obturating plug
It feels at ease equipped with pull rod (64), obturating plug is mounted on tank base center, and corking is fixed at the top of pull rod, corking and obturating plug adhesive fabric
It sets;Pull rod rotation, driving corking rotate on obturating plug, and obturating plug is connected to the filter opening in corking, and the intracorporal liquid of tank is independently discharged;
Pull rod moves down, and drives obturating plug to be detached from tank body, the intracorporal pickles discharge of tank by corking.
10. the pickle jar according to claim 7 using pickles direct putting type microbial inoculum production pickles, it is characterised in that: described
Filtering plug includes internal plug (65) and outer plug (66), and outer plug is mounted on tank base center, and plug top is connected with strainer (67) outside,
Outer beyond the Great Wall equipped with through-hole (661) below strainer, nessa installed is equipped with pull ring (651) in one in through-hole, in internal plug bottom,
Pull ring in pulling down, internal plug are detached from outer plug, and the intracorporal liquid of tank is discharged by strainer;Plug bottom is equipped with an outer pull ring (662) outside,
Outer pull ring is pulled down, outer plug is detached from tank body, the intracorporal pickles discharge of tank.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821914627.8U CN209260060U (en) | 2018-11-21 | 2018-11-21 | Utilize the pickle jar of pickles direct putting type microbial inoculum production pickles |
Applications Claiming Priority (1)
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CN201821914627.8U CN209260060U (en) | 2018-11-21 | 2018-11-21 | Utilize the pickle jar of pickles direct putting type microbial inoculum production pickles |
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CN201821914627.8U Expired - Fee Related CN209260060U (en) | 2018-11-21 | 2018-11-21 | Utilize the pickle jar of pickles direct putting type microbial inoculum production pickles |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109363119A (en) * | 2018-11-21 | 2019-02-22 | 中国农业科学院麻类研究所 | Utilize the method and pickle jar of pickles direct putting type microbial inoculum production pickles |
KR102211046B1 (en) * | 2020-08-14 | 2021-02-04 | 농업회사법인 주식회사 오고농원 | Syrup manufacturing apparatus |
-
2018
- 2018-11-21 CN CN201821914627.8U patent/CN209260060U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109363119A (en) * | 2018-11-21 | 2019-02-22 | 中国农业科学院麻类研究所 | Utilize the method and pickle jar of pickles direct putting type microbial inoculum production pickles |
KR102211046B1 (en) * | 2020-08-14 | 2021-02-04 | 농업회사법인 주식회사 오고농원 | Syrup manufacturing apparatus |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20190816 Termination date: 20201121 |