CN209256573U - Numerical control precision double-station grinding machine - Google Patents

Numerical control precision double-station grinding machine Download PDF

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Publication number
CN209256573U
CN209256573U CN201920057786.9U CN201920057786U CN209256573U CN 209256573 U CN209256573 U CN 209256573U CN 201920057786 U CN201920057786 U CN 201920057786U CN 209256573 U CN209256573 U CN 209256573U
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grinding
positioning
grinding wheel
adjustment
lens
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CN201920057786.9U
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张俊礼
廖志贤
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Dongguan Huasi Intelligent Equipment Technology Co ltd
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Dongguan Huasi Intelligent Equipment Technology Co ltd
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Abstract

The utility model discloses a numerical control precise double-station grinding machine, which comprises a machine base, wherein a feeding mechanism, a positioning mechanism and a grinding mechanism are sequentially arranged on the machine base along the feeding direction of lenses, the positioning mechanism and the grinding mechanism are respectively provided with two groups, the feeding mechanisms comprise a trough and feeding manipulators, a material taking manipulator is arranged between the two groups of positioning mechanisms, each group of grinding mechanisms comprises a lens clamping mechanism and a grinding wheel driving mechanism, the lens clamping mechanism comprises a lens rotating shaft and a lens clamping shaft, the grinding wheel driving mechanism comprises a grinding wheel and a grinding wheel spindle, the lens rotating shaft is arranged at the rear side of the positioning mechanism, the lens clamping shaft is arranged above the lens rotating shaft, the grinding wheel spindle is mounted on the rear side of the lens rotating shaft, and the grinding wheel is mounted on the grinding wheel spindle and can be driven to rotate by the grinding wheel spindle. The utility model discloses a full automatization that the lens ground has improved the efficiency and the quality that the lens ground.

Description

数控精密双工位研磨机CNC precision double station grinding machine

技术领域technical field

本实用新型涉及镜片加工设备技术领域,尤其涉及一种数控精密双工位研磨机。The utility model relates to the technical field of lens processing equipment, in particular to a numerical control precision double-station grinding machine.

背景技术Background technique

近几年来,随着科学技术的发展,智能手机、智能穿戴设备、白色家电、智能显示器等与人们日常生活密切相关,而手机摄像头、智能穿戴设备、白色家电、智能显示器等的开发均离不开高性能镜片的制作。现有的镜片在成型后需要根据需求进行研磨,而研磨设备的好坏直接影响到镜片的加工质量和加工效率。现有的镜片研磨机手动操作工序多,操作人员劳动强度大,操作动作单调枯燥,镜片研磨效率低,精度差,难以达到光学产品对镜片的加工要求。In recent years, with the development of science and technology, smart phones, smart wearable devices, white goods, smart displays, etc. are closely related to people's daily life, and the development of mobile phone cameras, smart wearable devices, white goods, smart displays, etc. Open the production of high-performance lenses. Existing lenses need to be ground according to requirements after molding, and the quality of the grinding equipment directly affects the processing quality and processing efficiency of the lenses. The existing lens grinding machine has many manual operation procedures, the labor intensity of the operators is high, the operation is monotonous and boring, the lens grinding efficiency is low, and the precision is poor, so it is difficult to meet the processing requirements of optical products for lenses.

实用新型内容Utility model content

本实用新型针对现有技术存在之缺失,提供一种数控精密双工位研磨机,其能降低操作人员的劳动强度,提高镜片的研磨效率,以及加工精度。The utility model aims at the deficiencies in the prior art, and provides a numerical control precision double-station grinding machine, which can reduce the labor intensity of operators, improve the grinding efficiency and processing precision of lenses.

为实现上述目的,本实用新型采用如下之技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种数控精密双工位研磨机,包括机座,所述机座上沿镜片进料方向依次设置有上料机构、定位机构和研磨机构,所述定位机构和研磨机构均设有两组,且并列设置,所述上料机构包括用于放置镜片的多个料槽和用于将料槽内的镜片取到定位机构进行定位的上料机械手,两组所述定位机构之间设有用于将定位好的镜片取到研磨机构的取料机械手,每组所述研磨机构均包括有镜片夹紧机构和研磨砂轮驱动机构,所述镜片夹紧机构包括镜片旋转轴和镜片夹紧轴,所述研磨砂轮驱动机构包括研磨砂轮和砂轮主轴,所述镜片旋转轴可转动的安装于定位机构的后侧,所述镜片夹紧轴可上下活动的安装于镜片旋转轴的上方,所述砂轮主轴可转动的安装于镜片旋转轴的后侧,所述研磨砂轮安装于砂轮主轴上,并可由砂轮主轴带动转动,所述镜片旋转轴的上端面设有用于吸附镜片的第一真空吸孔。为增加研磨机整机结构的稳定性,以及减少研磨机在工作过程中的振动,本实用新型中,所述机座采用大理石制作而成。A numerically controlled precision double-station grinding machine, comprising a machine base, on which a feeding mechanism, a positioning mechanism and a grinding mechanism are sequentially arranged along the lens feeding direction, the positioning mechanism and the grinding mechanism are each provided with two groups, and arranged side by side, the feeding mechanism includes a plurality of troughs for placing lenses and a feeding manipulator for taking the lenses in the troughs to the positioning mechanism for positioning. Take the positioned lens to the retrieving manipulator of the grinding mechanism. Each set of the grinding mechanism includes a lens clamping mechanism and a grinding wheel drive mechanism. The lens clamping mechanism includes a lens rotation axis and a lens clamping axis. The grinding wheel driving mechanism includes a grinding wheel and a grinding wheel spindle. The lens rotating shaft is rotatably installed on the rear side of the positioning mechanism, and the lens clamping shaft is movable up and down above the lens rotating shaft. The grinding wheel spindle It is rotatably installed on the rear side of the lens rotating shaft. The grinding wheel is installed on the grinding wheel spindle and can be driven to rotate by the grinding wheel spindle. The upper end surface of the lens rotating shaft is provided with a first vacuum suction hole for absorbing the lens. In order to increase the stability of the overall structure of the grinder and reduce the vibration of the grinder during work, in the utility model, the base is made of marble.

作为一种优选方案,所述机座的后端设有研磨基座,所述研磨基座上设有给进滑座、给进丝杆和给进电机,所述研磨基座的两侧设有与进料方向平行的第一导轨,所述给进滑座的两侧与第一导轨滑动连接,所述给进丝杆设于研磨基座的上端,并且给进丝杆的前端穿过给进滑座与给进滑座螺纹连接,给进丝杆的后端与给进电机驱动连接,所述给进滑座的两侧均设有研磨安装板,两个所述砂轮主轴可转动的安装于对应的研磨安装板的前端,所述研磨安装板的后端固定安装有研磨电机,所述研磨电机通过传动皮带带动砂轮主轴转动。As a preferred solution, the rear end of the base is provided with a grinding base, and the grinding base is provided with a feed slide, a feed screw and a feed motor, and the two sides of the grinding base are provided with There is a first guide rail parallel to the feeding direction, the two sides of the feed slide are slidably connected with the first guide rail, the feed screw is arranged on the upper end of the grinding base, and the front end of the feed screw passes through The feed slide is threadedly connected to the feed slide, and the rear end of the feed screw is connected to the feed motor. Both sides of the feed slide are provided with grinding mounting plates, and the two grinding wheel spindles are rotatable. The front end of the corresponding grinding mounting plate is installed on the front end of the grinding mounting plate, and the grinding motor is fixedly installed on the rear end of the grinding mounting plate, and the grinding motor drives the main shaft of the grinding wheel to rotate through the transmission belt.

作为一种优选方案,所述研磨安装板的前端设有主轴安装座,所述主轴安装座上设有与砂轮主轴适配的套合件,所述砂轮主轴通过套合件安装在主轴安装座上,所述砂轮主轴的中部外侧套装有第一定位环,所述第一定位环的外侧套装有第二定位环,所述第一定位环与砂轮主轴的外表面之间,以及第二定位环与第一定位环的外表面之间均保持有间隙,所述第一定位环与第二定位环的上下端面平齐,所述砂轮主轴的上下两端分别设有第一滚动轴承组和第二滚动轴承组,所述第一定位环与第二定位环夹于上下两端的滚动轴承之间,所述砂轮主轴的上端设有主轴防护罩,所述主轴防护罩朝向电机的一侧设有开口,所述传动皮带穿过开口与砂轮主轴连接,所述砂轮主轴的上端设有与传动皮带对应的防滑槽。As a preferred solution, the front end of the grinding mounting plate is provided with a main shaft mounting seat, and the main shaft mounting seat is provided with a fitting fitting for the grinding wheel main shaft, and the grinding wheel main shaft is installed on the main shaft mounting seat through the fitting On the outside of the middle part of the grinding wheel spindle, a first positioning ring is set, and the outside of the first positioning ring is set with a second positioning ring, between the first positioning ring and the outer surface of the grinding wheel spindle, and the second positioning ring There is a gap between the ring and the outer surface of the first positioning ring, the upper and lower end faces of the first positioning ring and the second positioning ring are flush, and the upper and lower ends of the grinding wheel spindle are respectively provided with a first rolling bearing group and a second positioning ring. Two rolling bearing sets, the first positioning ring and the second positioning ring are sandwiched between the rolling bearings at the upper and lower ends, the upper end of the grinding wheel main shaft is provided with a main shaft protective cover, and the main shaft protective cover is provided with an opening on the side facing the motor, The transmission belt is connected to the main shaft of the grinding wheel through the opening, and the upper end of the main shaft of the grinding wheel is provided with an anti-slip groove corresponding to the transmission belt.

作为一种优选方案,所述研磨基座的前端设有夹紧轴安装座,所述夹紧轴安装座的两侧均设有纵延伸的第二导轨,所述第二导轨上设有夹紧滑座,所述夹紧轴安装座上设有驱动夹紧滑座沿第二导轨上下活动的夹紧气缸,两个所述镜片夹紧轴通过轴承可转动的安装于对应的夹紧滑座上,所述夹紧轴安装座的下方设有旋转轴安装座,两个所述镜片旋转轴通过轴承分别安装于旋转轴安装座上端的两侧,对应的镜片旋转轴下方的旋转轴安装座上固定安装有旋转电机,所述旋转电机通过齿轮组带动镜片旋转轴转动。As a preferred solution, the front end of the grinding base is provided with a clamping shaft mounting seat, and both sides of the clamping shaft mounting seat are provided with second guide rails extending longitudinally, and the second guide rails are provided with clamping Tighten the slide seat, the clamping shaft mounting seat is provided with a clamping cylinder that drives the clamping slide to move up and down along the second guide rail, and the two lens clamping shafts are rotatably mounted on the corresponding clamping slide through bearings On the seat, a rotating shaft mounting seat is provided below the clamping shaft mounting seat, and the two lens rotating shafts are respectively installed on both sides of the upper end of the rotating shaft mounting seat through bearings, and the corresponding rotating shaft below the lens rotating shaft is installed A rotating motor is fixedly installed on the seat, and the rotating motor drives the lens rotating shaft to rotate through the gear set.

作为一种优选方案,所述夹紧轴安装座的下方设有纵向延伸的第三导轨,所述旋转轴安装座通过滑块与第三导轨滑动连接,所述机座上设有用于驱动夹紧轴安装座沿第三导轨滑动的升降电机,所述升降电机的输出轴与升降丝杆驱动连接,所述升降丝杆与夹紧轴安装座螺纹连接。As a preferred solution, a longitudinally extending third guide rail is provided below the clamping shaft mounting base, and the rotating shaft mounting base is slidably connected to the third guide rail through a slider. The tightening shaft mounting seat is a lifting motor that slides along the third guide rail, the output shaft of the lifting motor is drivingly connected to the lifting screw rod, and the lifting screw rod is threadedly connected to the clamping shaft mounting seat.

作为一种优选方案,所述取料机械手包括设于两组定位机构之间的第四导轨,所述第四导轨上设有取料滑座,所述取料滑座上设有第一安装板,所述第一安装板的后端设有升降气缸和由升降气缸驱动上下活动的第二安装板,所述第二安装板上设有翻转气缸和由翻转气缸驱动转动的取料轴,所述取料轴的两端均设有吸料头,所述吸料头的上下两端均设有吸料盘,所述翻转气缸的输出轴连接有驱动齿条,所述取料轴的中部设有与驱动齿条对就的外齿纹,所述翻转气缸通过驱动齿条与外齿纹的配合驱动取料轴转动。As a preferred solution, the reclaiming manipulator includes a fourth guide rail arranged between two sets of positioning mechanisms, the fourth guide rail is provided with a reclaiming slide, and the reclaiming slide is provided with a first installation plate, the rear end of the first mounting plate is provided with a lifting cylinder and a second mounting plate driven by the lifting cylinder to move up and down, and the second mounting plate is provided with an overturning cylinder and a reclaiming shaft driven by the overturning cylinder. Both ends of the retrieving shaft are provided with suction heads, the upper and lower ends of the suction head are provided with suction plates, the output shaft of the turning cylinder is connected with a drive rack, and the output shaft of the retrieving shaft is The middle part is provided with an external tooth pattern that is aligned with the driving rack, and the flipping cylinder drives the reclaiming shaft to rotate through the cooperation of the driving tooth rack and the external tooth pattern.

作为一种优选方案,所述取料轴上位于外齿纹的两侧设有滚动轴承,所述取料轴通过滚动轴承可转动的安装于第二安装板的后端,所述取料轴的外齿纹的下方设有与驱动齿条适配的导槽,所述驱动齿条可活动的安装于导槽内,所述升降气缸的前后两侧均设有直线轴承,所述直线轴承内均设有导杆,所述导杆的上端与第二安装板固定连接。As a preferred solution, rolling bearings are provided on both sides of the outer tooth pattern on the reclaiming shaft, and the reclaiming shaft is rotatably mounted on the rear end of the second mounting plate through the rolling bearings. The bottom of the tooth pattern is provided with a guide groove adapted to the drive rack. The drive rack is movably installed in the guide groove. Both sides of the front and rear of the lift cylinder are provided with linear bearings. A guide rod is provided, and the upper end of the guide rod is fixedly connected with the second mounting plate.

作为一种优选方案,每组所述定位机构均包括有固定安装于机座上的定位底座,所述定位底座上设有竖向设置的支撑杆,所述支撑杆的上端设有定位底板,所述定位底板上设有第一调节块和控制第一调节块活动的第一调节手柄,所述第一调节块上设有第二调节块和控制第二调节块活动的第二调节手柄,所述第二调节块上设有定位板,所述定位板的中部设有定位块,所述定位块相邻的两侧边沿设有限位挡块,所述限位挡块的上端面高于定位块的上表面,所述定位块上设有用于吸附镜片的第二真空吸孔。As a preferred solution, each set of positioning mechanisms includes a positioning base fixedly mounted on the base, the positioning base is provided with a vertically arranged support rod, and the upper end of the support rod is provided with a positioning base plate, The positioning bottom plate is provided with a first adjustment block and a first adjustment handle for controlling the movement of the first adjustment block, and a second adjustment block and a second adjustment handle for controlling the movement of the second adjustment block are arranged on the first adjustment block, The second adjusting block is provided with a positioning plate, the middle part of the positioning plate is provided with a positioning block, the adjacent two sides of the positioning block are provided with limit stops, and the upper end surface of the limit stop is higher than The upper surface of the positioning block is provided with a second vacuum suction hole for absorbing the lens.

作为一种优选方案,所述定位底板的上表面设有第一调节座,所述第一调节座设有开口向上的第一容置腔,所述第一容置腔内设有第一调节导轨,所述第一调节块通过第一调节滑块与第一调节导轨滑动连接,所述第一调节块设有开口向下的第一滑槽,所述第一调节块通过第一滑槽盖装于第一调节座的外侧,所述第一滑槽的一侧侧壁设有供第一调节手柄穿过的第一通孔,所述第一容置腔相对应的侧壁设有供第一调节手柄穿过的第一螺孔,所述第一调节手柄的一端依次穿过第一通孔和第一螺孔后与第一调节块或第一调节滑块固定连接,所述第一调节块的上表面设有第二调节座,所述第二调节座设有开口向上的第二容置腔,所述第二容置腔内设有第二调节导轨,所述第二调节块通过第二调节滑块与第二调节导轨滑动连接,所述第二调节块设有开口向下的第二滑槽,所述第二调节块通过第二滑槽盖装于第二调节座的外侧,所述第二滑槽的一侧侧壁设有供第二调节手柄穿过的第二通孔,所述第二容置腔相对应的侧壁设有供第二调节手柄穿过的第二螺孔,所述第二调节手柄的一端依次穿过第二通孔和第二螺孔后与第二调节块或第二调节滑块固定连接,所述定位板的下方设有定位防护罩,所述定位防护罩上对应第一调节手柄和第二调节手柄的位置设有让位槽。As a preferred solution, the upper surface of the positioning bottom plate is provided with a first adjustment seat, and the first adjustment seat is provided with a first accommodating chamber with an upward opening, and a first adjustment seat is provided in the first accommodating chamber. Guide rail, the first adjustment block is slidingly connected with the first adjustment guide rail through the first adjustment slider, the first adjustment block is provided with a first sliding groove with the opening downward, and the first adjustment block passes through the first sliding groove The cover is installed on the outside of the first adjustment seat, the side wall of one side of the first chute is provided with a first through hole for the first adjustment handle to pass through, and the corresponding side wall of the first accommodating cavity is provided with A first screw hole for the first adjustment handle to pass through. One end of the first adjustment handle passes through the first through hole and the first screw hole in turn and is fixedly connected with the first adjustment block or the first adjustment slider. The upper surface of the first adjustment block is provided with a second adjustment seat, and the second adjustment seat is provided with a second accommodating chamber with an upward opening, and a second adjustment guide rail is arranged in the second accommodating chamber, and the second The adjustment block is slidingly connected with the second adjustment guide rail through the second adjustment slider. On the outside of the seat, one side wall of the second chute is provided with a second through hole for the second adjustment handle to pass through, and the corresponding side wall of the second accommodating cavity is provided with a second through hole for the second adjustment handle to pass through. through the second screw hole, one end of the second adjustment handle passes through the second through hole and the second screw hole in turn, and is fixedly connected with the second adjustment block or the second adjustment slider. The positioning protective cover is provided with a relief slot corresponding to the position of the first adjusting handle and the second adjusting handle.

作为一种优选方案,所述研磨砂轮的下表面设有向内凹的让位槽,所述让位槽的中部设有向外凸起的安装环,所述安装环的中心设有与砂轮主轴的下端适配的安装轴孔,所述安装环上设有环状分布的安装通孔,所述研磨砂轮的外圆周面上从下往上依次设有粗磨部、第一精磨部、第二精磨部和第三精磨部,所述粗磨部为与研磨砂轮的外圆周面平齐的圆周面,所述第一精磨部、第二精磨部和第三精磨部均为设于研磨砂轮的外圆周面上的圆弧状凹槽。本实用新型中,所述粗磨部为400目合金砂,所述第一精磨部和第二精磨部为600目合金砂,所述第三精磨部为1000目合金砂,工作时,先由粗磨部对产品的边沿进行粗磨,再通过第一精磨部和第二精磨部对产品进行精修,并保留一点的余量,最后通过第三精磨部进行精磨,从而使产品的研磨精度可达到5μm之内。As a preferred solution, the lower surface of the grinding wheel is provided with an inwardly concave relief groove, the middle part of the relief groove is provided with an outwardly protruding installation ring, and the center of the installation ring is provided with a The lower end of the main shaft is adapted to the installation shaft hole, the installation ring is provided with annular distribution installation through holes, and the outer peripheral surface of the grinding wheel is sequentially provided with a rough grinding part and a first fine grinding part. , the second fine grinding part and the third fine grinding part, the rough grinding part is a circumferential surface flush with the outer circumferential surface of the grinding wheel, the first fine grinding part, the second fine grinding part and the third fine grinding part All of them are arc-shaped grooves arranged on the outer peripheral surface of the grinding wheel. In the utility model, the rough grinding part is 400 mesh alloy sand, the first fine grinding part and the second fine grinding part are 600 mesh alloy sand, and the third fine grinding part is 1000 mesh alloy sand. , the edge of the product is roughly ground by the rough grinding part, and then the product is finished by the first fine grinding part and the second fine grinding part, and a little margin is reserved, and finally the fine grinding is carried out by the third fine grinding part , so that the grinding accuracy of the product can reach within 5μm.

本实用新型的上料机械手为四轴机械手,在工作上料时可上下、左右、前后移动,同时也可以使镜片上下翻转900。The feeding manipulator of the utility model is a four-axis manipulator, which can move up and down, left and right, and forward and backward when working and feeding, and can also turn the lens up and down by 90°.

本实用新型工作过程如下:The utility model work process is as follows:

上料机械手从料槽吸取两片镜片后,向上翻转900后,将镜片取到定位机构进行定位,定位时上料机械手使镜片的两边与定位块的两侧边沿的限位挡块抵触,使镜片处于定位块的中心位置,定位好后,定位块上的第二真空吸孔吸住镜片,接着,取料机械手从定位机构吸取定位好的镜片,并将镜片取到镜片夹紧机构处,取料机械手先转动1800,使空置的吸料盘向下转动用于吸取加工好的镜片,然后取料机械手回转1800,将待加工的镜片放于镜片旋转轴的上端,然后镜片夹紧轴向下移动夹住镜片,接着,给进电机驱动给进滑座移动,使安装于砂轮主轴上的研磨砂轮移向待加工的镜片,通过研磨电机驱动研磨砂轮转轴转动,同时,旋转电机通过齿轮组带动镜片旋转轴转动。从而本实用新型通过上料机械手的四轴联动取料、镜片旋转轴带动镜片转动、研磨电机驱动研磨砂轮转动,实现六轴联动对镜片的边沿进行研磨。After the feeding manipulator sucks two lenses from the trough, flips up 90°, takes the lens to the positioning mechanism for positioning. During positioning, the feeding manipulator makes the two sides of the lens collide with the limit stops on both sides of the positioning block, so that The lens is at the center of the positioning block. After positioning, the second vacuum suction hole on the positioning block sucks the lens. Then, the retrieving manipulator sucks the positioned lens from the positioning mechanism and takes the lens to the lens clamping mechanism. The retrieving manipulator rotates 1800 first, so that the empty suction plate rotates downward to absorb the processed lens, then the reclaiming manipulator rotates 1800, puts the lens to be processed on the upper end of the lens rotation axis, and then clamps the lens axially Move down to clamp the lens, and then, the feed motor drives the feed slide to move, so that the grinding wheel installed on the grinding wheel spindle moves to the lens to be processed, and the grinding motor drives the grinding wheel shaft to rotate. At the same time, the rotating motor passes through the gear set Drive the rotation axis of the lens to rotate. Therefore, the utility model realizes the grinding of the edge of the lens through the four-axis linkage of the feeding manipulator, the rotation of the lens by the rotation axis of the lens, and the rotation of the grinding wheel by the grinding motor.

本实用新型与现有技术相比具有明显的优点和有益效果,具体而言:1、通过并列设置两组定位机构、两组研磨机构,设置用于将料槽内的镜片取到定位机构上料机械手,用于将定位好的镜片取到研磨机构的取料机械手,从而使研磨上料实现全自动化,降低操作人员的劳动量,同时,通过设置双工位,使得设备可以同步对两片镜片进行研磨,提高设备工作效率和工作质量;2、通过在砂轮主轴的中部外侧套装第一定位环,在第一定位环的外侧套装第二定位环,在第一定位环和第二定位环的两端设置滚动轴承,从而使砂轮主轴工作时,降低砂轮主轴中部的振动的偏移量,提高砂轮主轴工作的稳定性,可以提高砂轮主轴的工作转速,提高设备的研磨效率;3、通过采用驱动齿条与取料轴中部的外齿纹配合,驱动取料轴转动,使得取料机械手同时具备取料、翻转、下料的功能,有利于设备的集成化设置,降低设备的整体体积。Compared with the prior art, the utility model has obvious advantages and beneficial effects, specifically: 1. By arranging two sets of positioning mechanisms and two sets of grinding mechanisms side by side, it is arranged to take the lens in the trough to the positioning mechanism The feeding manipulator is used to take the positioned lens to the feeding manipulator of the grinding mechanism, so that the grinding and feeding can be fully automated, reducing the workload of the operator. At the same time, by setting double stations, the equipment can synchronously process two pieces The lens is ground to improve the working efficiency and quality of the equipment; 2. By installing the first positioning ring outside the middle of the grinding wheel spindle, and installing the second positioning ring outside the first positioning ring, the first positioning ring and the second positioning ring Rolling bearings are arranged at both ends of the grinding wheel spindle, so that when the grinding wheel spindle is working, the vibration offset in the middle of the grinding wheel spindle can be reduced, the stability of the grinding wheel spindle can be improved, the working speed of the grinding wheel spindle can be increased, and the grinding efficiency of the equipment can be improved; 3. By adopting The driving rack cooperates with the outer tooth pattern in the middle of the reclaiming shaft to drive the reclaiming shaft to rotate, so that the reclaiming manipulator has the functions of retrieving, turning and unloading at the same time, which is conducive to the integrated setting of the equipment and reduces the overall volume of the equipment.

为更清楚地阐述本实用新型的结构特征、技术手段及其所达到的具体目的和功能,下面结合附图与具体实施例来对本实用新型作进一步详细说明:In order to more clearly illustrate the structural features, technical means and the specific purpose and functions achieved by the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments:

附图说明Description of drawings

图1是本实用新型之实施例的组装结构图;Fig. 1 is the assembled structural drawing of the embodiment of the utility model;

图2是本实用新型之实施例的研磨机构组装结构示意图;Fig. 2 is a schematic diagram of the assembly structure of the grinding mechanism of the embodiment of the present utility model;

图3是本实用新型之实施例的砂轮主轴的安装结构图;Fig. 3 is the installation structure diagram of the grinding wheel spindle of the embodiment of the present utility model;

图4是本实用新型之实施例的砂轮主轴的安装结构剖面图;Fig. 4 is a cross-sectional view of the installation structure of the grinding wheel spindle of the embodiment of the present invention;

图5是本实用新型之实施例的镜片旋转轴的安装结构图;Fig. 5 is the installation structural diagram of the lens rotating shaft of the embodiment of the present invention;

图6是本实用新型之实施例的镜片夹紧轴的安装结构图;Fig. 6 is an installation structure diagram of the lens clamping shaft of the embodiment of the present invention;

图7是本实用新型之实施例的取料机械手的结构示意图;Fig. 7 is the structural representation of the reclaiming manipulator of the embodiment of the utility model;

图8是本实用新型之实施例的定位机构的组装结构示意图;Fig. 8 is a schematic diagram of the assembly structure of the positioning mechanism of the embodiment of the present invention;

图9是本实用新型之实施例的定位机构分解结构示意图;Fig. 9 is a schematic diagram of an exploded structure of a positioning mechanism of an embodiment of the present invention;

图10是本实用新型之实施例的研磨砂轮结构示意图;Fig. 10 is a schematic structural view of a grinding wheel according to an embodiment of the present invention;

图11是本实用新型之实施例的研磨砂轮侧视结构示意图。Fig. 11 is a side view schematic diagram of the grinding wheel according to the embodiment of the present invention.

具体实施方式Detailed ways

如图1-11所示,一种数控精密双工位研磨机,包括机座10,所述机座10上沿镜片进料方向依次设置有上料机构、定位机构和研磨机构,所述定位机构和研磨机构均设有两组,且并列设置,所述上料机构包括用于放置镜片的多个料槽80和用于将料槽80内的镜片100取到定位机构30进行定位的上料机械手20,两组所述定位机构30之间设有用于将定位好的镜片100取到研磨机构的取料机械手40,每组所述研磨机构均包括有镜片夹紧机构和研磨砂轮驱动机构,所述镜片夹紧机构包括镜片旋转轴50和镜片夹紧轴60,所述研磨砂轮驱动机构包括研磨砂轮90和砂轮主轴70,所述镜片旋转轴50可转动的安装于定位机构30的后侧,所述镜片夹紧轴60可上下活动的安装于镜片旋转轴50的上方,所述砂轮主轴70可转动的安装于镜片旋转轴50的后侧,所述研磨砂轮90安装于砂轮主轴70上,并可由砂轮主轴70带动转动,所述镜片旋转轴50的上端面设有用于吸附镜片100的第一真空吸孔57。为增加研磨机整机结构的稳定性,以及减少研磨机在工作过程中的振动,本实用新型中,所述机座10采用大理石制作而成。本实用新型的上料机械手为四轴机械手,在工作上料时可上下、左右、前后移动,同时也可以使镜片上下翻转900。As shown in Figure 1-11, a CNC precision double-station grinding machine includes a base 10, on which a feeding mechanism, a positioning mechanism and a grinding mechanism are sequentially arranged along the lens feeding direction, and the positioning The mechanism and the grinding mechanism are provided with two groups, and are arranged side by side. The feeding mechanism includes a plurality of troughs 80 for placing lenses and an upper trough for taking the lenses 100 in the troughs 80 to the positioning mechanism 30 for positioning. Material manipulator 20, between the two groups of positioning mechanisms 30 is provided with a retrieving manipulator 40 for taking the positioned lens 100 to the grinding mechanism, and each group of the grinding mechanism includes a lens clamping mechanism and a grinding wheel driving mechanism , the lens clamping mechanism includes a lens rotating shaft 50 and a lens clamping shaft 60, the grinding wheel drive mechanism includes a grinding wheel 90 and a grinding wheel spindle 70, and the lens rotating shaft 50 is rotatably mounted on the rear of the positioning mechanism 30 side, the lens clamping shaft 60 is mounted above the lens rotating shaft 50 movably up and down, the grinding wheel spindle 70 is rotatably mounted on the rear side of the lens rotating shaft 50, the grinding wheel 90 is mounted on the grinding wheel spindle and can be rotated by the grinding wheel spindle 70 , the upper end surface of the lens rotating shaft 50 is provided with a first vacuum suction hole 57 for absorbing the lens 100 . In order to increase the stability of the overall structure of the grinder and reduce the vibration of the grinder during operation, in the present utility model, the base 10 is made of marble. The feeding manipulator of the utility model is a four-axis manipulator, which can move up and down, left and right, and forward and backward when working and feeding, and can also turn the lens up and down by 90°.

如2-6所示,所述机座10的后端设有研磨基座11,所述研磨基座11上设有给进滑座13、给进丝杆14和给进电机12,所述研磨基座11的两侧设有与进料方向平行的第一导轨,所述给进滑座13的两侧与第一导轨滑动连接,所述给进丝杆14设于研磨基座11的上端,并且给进丝杆14的前端穿过给进滑座13与给进滑座13螺纹连接,给进丝杆14的后端与给进电机12驱动连接,所述给进滑座13的两侧均设有研磨安装板15,两个所述砂轮主轴70可转动的安装于对应的研磨安装板15的前端,所述研磨安装板15的后端固定安装有研磨电机71,所述研磨电机71通过传动皮带72带动砂轮主轴70转动。As shown in 2-6, the rear end of the base 10 is provided with a grinding base 11, and the grinding base 11 is provided with a feed slide 13, a feed screw 14 and a feed motor 12. Both sides of the grinding base 11 are provided with first guide rails parallel to the feeding direction, both sides of the feed slide 13 are slidably connected with the first guide rails, and the feed screw 14 is arranged on the side of the grinding base 11. upper end, and the front end of the feed screw rod 14 passes through the feed slide seat 13 and is threadedly connected with the feed slide seat 13, and the rear end of the feed screw rod 14 is driven and connected with the feed motor 12, and the feed slide seat 13 Both sides are provided with a grinding mounting plate 15, and the two grinding wheel spindles 70 are rotatably mounted on the front ends of the corresponding grinding mounting plate 15, and the rear end of the grinding mounting plate 15 is fixedly equipped with a grinding motor 71. The motor 71 drives the grinding wheel spindle 70 to rotate through the transmission belt 72 .

所述研磨安装板15的前端设有主轴安装座74,所述主轴安装座74上设有与砂轮主轴70适配的套合件741,所述套合件741与主轴安装座74一体连接,并且套合件741的一侧设有弹性开口742,所述砂轮主轴70通过套合件741安装在主轴安装座74上,弹性开口742处设有锁紧螺栓。所述砂轮主轴70的中部外侧套装有第一定位环703,所述第一定位环703的外侧套装有第二定位环704,所述第一定位环703与砂轮主轴70的外表面之间,以及第二定位环704与第一定位环703的外表面之间均保持有间隙,所述第一定位环703与第二定位环704的上下端面平齐,所述砂轮主轴70的上下两端分别设有第一滚动轴承组702和第二滚动轴承组705,所述第一定位环703与第二定位环704夹于上下两端的滚动轴承组之间。所述砂轮主轴70的上端设有主轴防护罩73,所述主轴防护罩73朝向电机的一侧设有开口731,所述传动皮带72穿过开口与砂轮主轴70连接,所述砂轮主轴70的上端设有与传动皮带72对应的防滑槽701,所述防滑槽701的上端设有第三滚动轴承组707,所述砂轮主轴70的上端通过第三滚动轴承组707与主轴防护罩73转动连接。The front end of the grinding mounting plate 15 is provided with a spindle mounting seat 74, and the spindle mounting seat 74 is provided with a fitting 741 adapted to the grinding wheel spindle 70, and the fitting 741 is integrally connected with the spindle mounting seat 74, And one side of the fitting 741 is provided with an elastic opening 742 , the grinding wheel spindle 70 is installed on the spindle mounting seat 74 through the fitting 741 , and a locking bolt is arranged at the elastic opening 742 . A first positioning ring 703 is set outside the middle of the grinding wheel spindle 70, and a second positioning ring 704 is set outside the first positioning ring 703. Between the first positioning ring 703 and the outer surface of the grinding wheel spindle 70, And there is a gap between the outer surface of the second positioning ring 704 and the first positioning ring 703, the upper and lower end faces of the first positioning ring 703 and the second positioning ring 704 are flush, and the upper and lower ends of the grinding wheel spindle 70 A first rolling bearing set 702 and a second rolling bearing set 705 are provided respectively, and the first positioning ring 703 and the second positioning ring 704 are sandwiched between the rolling bearing sets at the upper and lower ends. The upper end of the grinding wheel main shaft 70 is provided with a main shaft protective cover 73, and the side of the main shaft protective cover 73 facing the motor is provided with an opening 731, and the transmission belt 72 is connected with the grinding wheel main shaft 70 through the opening. The upper end is provided with an anti-skid groove 701 corresponding to the transmission belt 72, and the upper end of the anti-skid groove 701 is provided with a third rolling bearing set 707, and the upper end of the grinding wheel main shaft 70 is rotationally connected with the main shaft shield 73 through the third rolling bearing set 707.

所述研磨基座11的前端设有夹紧轴安装座61,所述夹紧轴安装座61的两侧均设有纵延伸的第二导轨62,所述第二导轨62上设有夹紧滑座63,所述夹紧轴安装座61上设有驱动夹紧滑座63沿第二导轨62上下活动的夹紧气缸65,所述夹紧气缸65通过一连接件64与夹紧滑座连接。两个所述镜片夹紧轴60通过轴承可转动的安装于对应的夹紧滑座63上。所述夹紧轴安装座的下方设有旋转轴安装座51,两个所述镜片旋转轴50通过轴承分别安装于旋转轴安装座51上端的两侧,对应的镜片旋转轴50下方的旋转轴安装座51上固定安装有旋转电机54,所述旋转电机54通过齿轮组55带动镜片旋转轴50转动。所述夹紧轴安装座61的下方设有纵向延伸的第三导轨52,所述旋转轴安装座51通过滑块53与第三导轨52滑动连接,所述机座10上设有用于驱动夹紧轴安装座61沿第三导轨52滑动的升降电机58,所述升降电机58的输出轴与升降丝杆56驱动连接,所述升降丝杆56与夹紧轴安装座61螺纹连接。The front end of the grinding base 11 is provided with a clamping shaft mount 61, and both sides of the clamping shaft mount 61 are provided with a longitudinally extending second guide rail 62, and the second guide rail 62 is provided with a clamping shaft. Slider 63, the clamping shaft mount 61 is provided with a clamping cylinder 65 that drives the clamping slide 63 to move up and down along the second guide rail 62, and the clamping cylinder 65 is connected to the clamping slide through a connecting piece 64 connect. The two lens clamping shafts 60 are rotatably mounted on the corresponding clamping slides 63 through bearings. The bottom of the clamping shaft mounting seat is provided with a rotating shaft mounting seat 51, and the two lens rotating shafts 50 are respectively installed on both sides of the upper end of the rotating shaft mounting seat 51 through bearings, and the corresponding rotating shaft below the lens rotating shaft 50 A rotating motor 54 is fixedly mounted on the mounting base 51 , and the rotating motor 54 drives the lens rotating shaft 50 to rotate through a gear set 55 . The bottom of the clamping shaft mounting base 61 is provided with a longitudinally extending third guide rail 52, the rotating shaft mounting base 51 is slidably connected with the third guide rail 52 through a slider 53, and the base 10 is provided with a driving clamp. The tightening shaft mounting base 61 is an elevating motor 58 that slides along the third guide rail 52 , the output shaft of the elevating motor 58 is drivingly connected to the elevating screw rod 56 , and the elevating screw rod 56 is threadedly connected to the clamping shaft mounting base 61 .

如图7所示,所述取料机械手40包括设于两组定位机构30之间的第四导轨41,所述第四导轨41上设有取料滑座42,所述取料滑座42上设有第一安装板43,所述第一安装板43的后端设有升降气缸431和由升降气缸431驱动上下活动的第二安装板44,所述第二安装板44上设有翻转气缸45和由翻转气缸45驱动转动的取料轴46,所述取料轴46的两端均设有吸料头47,所述吸料头47的上下两端均设有吸料盘48。所述翻转气缸45的输出轴连接有驱动齿条451,所述取料轴46的中部设有与驱动齿条451对就的外齿纹461,所述翻转气缸45通过驱动齿条451与外齿纹461的配合驱动取料轴46转动。所述取料轴46上位于外齿纹461的两侧设有滚动轴承,所述取料轴46通过滚动轴承可转动的安装于第二安装板44的后端,所述取料轴46的外齿纹461的下方设有与驱动齿条451适配的导槽,所述驱动齿条451可活动的安装于导槽内。所述升降气缸431的前后两侧均设有直线轴承432,所述直线轴承432内均设有导杆433,所述导杆433的上端与第二安装板44固定连接。As shown in Figure 7, the retrieving manipulator 40 includes a fourth guide rail 41 arranged between two groups of positioning mechanisms 30, the fourth guide rail 41 is provided with a retrieving slide 42, and the retrieving slide 42 There is a first mounting plate 43 on the top, and the rear end of the first mounting plate 43 is provided with a lifting cylinder 431 and a second mounting plate 44 driven up and down by the lifting cylinder 431. The second mounting plate 44 is provided with a flip The cylinder 45 and the retrieving shaft 46 driven and rotated by the overturning cylinder 45 are provided with suction heads 47 at both ends of the retrieving shaft 46 , and suction discs 48 are provided at the upper and lower ends of the suction head 47 . The output shaft of the overturning cylinder 45 is connected with a driving rack 451, and the middle part of the reclaiming shaft 46 is provided with an outer tooth pattern 461 that is aligned with the driving rack 451. The cooperation of the teeth 461 drives the retrieving shaft 46 to rotate. Rolling bearings are arranged on the both sides of the external tooth pattern 461 on the described material taking shaft 46, and the rear end of the second mounting plate 44 is rotatably installed on the described material taking shaft 46 through the rolling bearings, and the external teeth of the material taking shaft 46 A guide groove adapted to the driving rack 451 is provided below the groove 461, and the driving rack 451 is movably installed in the guide groove. The front and rear sides of the lift cylinder 431 are provided with linear bearings 432 , and guide rods 433 are provided in the linear bearings 432 , and the upper ends of the guide rods 433 are fixedly connected with the second mounting plate 44 .

如图8-9所示,每组所述定位机构30均包括有固定安装于机座10上的定位底座31,所述定位底座31上设有竖向设置的支撑杆311,所述支撑杆311的上端设有定位底板32,所述定位底板32上设有第一调节块33和控制第一调节块33活动的第一调节手柄324,所述第一调节块33上设有第二调节块34和控制第二调节块34活动的第二调节手柄334,所述第二调节块34上设有定位板35,所述定位板35的中部设有定位块352,所述定位块352相邻的两侧边沿设有限位挡块351,所述限位挡块351的上端面高于定位块352的上表面,所述定位块352上设有用于吸附镜片100的第二真空吸孔353。As shown in Figures 8-9, each set of positioning mechanisms 30 includes a positioning base 31 fixedly installed on the machine base 10, and the positioning base 31 is provided with a vertically arranged support rod 311, and the support rod The upper end of 311 is provided with positioning base plate 32, and described positioning base plate 32 is provided with the first adjusting block 33 and the first adjusting handle 324 that controls the activity of first adjusting block 33, and described first adjusting block 33 is provided with the second adjusting block 33. Block 34 and the second adjustment handle 334 that controls the movement of the second adjustment block 34, the second adjustment block 34 is provided with a positioning plate 35, and the middle part of the positioning plate 35 is provided with a positioning block 352, and the positioning block 352 is opposite to each other. Limiting blocks 351 are arranged on the adjacent two side edges, and the upper end surface of the limiting block 351 is higher than the upper surface of the positioning block 352, and the second vacuum suction hole 353 for absorbing the lens 100 is provided on the positioning block 352 .

所述定位底板32的上表面设有第一调节座321,所述第一调节座321设有开口向上的第一容置腔,所述第一容置腔内设有第一调节导轨322,所述第一调节块33通过第一调节滑块323与第一调节导轨322滑动连接,所述第一调节块33设有开口向下的第一滑槽,所述第一调节块33通过第一滑槽盖装于第一调节座321的外侧,所述第一滑槽的前侧侧壁设有供第一调节手柄324穿过的第一通孔335,所述第一容置腔相对应的侧壁设有供第一调节手柄324穿过的第一螺孔325,所述第一调节手柄324的一端依次穿过第一通孔335和第一螺孔325后与第一调节块33或第一调节滑块323固定连接。工作时,通过旋转第一调节手柄324,从而使第一调节块33沿第一调节导轨322前后移动。The upper surface of the positioning bottom plate 32 is provided with a first adjustment seat 321, and the first adjustment seat 321 is provided with a first accommodating cavity with an upward opening, and a first adjusting guide rail 322 is provided in the first accommodating cavity, The first adjusting block 33 is slidably connected with the first adjusting guide rail 322 through the first adjusting slider 323, the first adjusting block 33 is provided with a first chute opening downward, and the first adjusting block 33 passes through the first adjusting rail 322. A chute cover is mounted on the outside of the first adjustment seat 321, the front side wall of the first chute is provided with a first through hole 335 for the first adjustment handle 324 to pass through, and the first accommodating cavity The corresponding side wall is provided with a first screw hole 325 for the first adjustment handle 324 to pass through, and one end of the first adjustment handle 324 passes through the first through hole 335 and the first screw hole 325 successively and connects with the first adjustment block 33 or the first adjustment slider 323 is fixedly connected. During operation, the first adjusting block 33 is moved back and forth along the first adjusting guide rail 322 by rotating the first adjusting handle 324 .

所述第一调节块33的上表面设有第二调节座331,所述第二调节座331设有开口向上的第二容置腔,所述第二容置腔内设有第二调节导轨332,所述第二调节块34通过第二调节滑块333与第二调节导轨332滑动连接,所述第二调节块34设有开口向下的第二滑槽,所述第二调节块34通过第二滑槽盖装于第二调节座331的外侧,所述第二滑槽的左侧侧壁设有供第二调节手柄334穿过的第二通孔341,所述第二容置腔相对应的侧壁设有供第二调节手柄334穿过的第二螺孔336,所述第二调节手柄334的一端依次穿过第二通孔341和第二螺孔336后与第二调节块34或第二调节滑块333固定连接,工作时,通过旋转第二调节手柄334,从而使第二调节块34沿第二调节导轨332左右移动。所述定位板35的下方设有定位防护罩36,所述定位防护罩36上对应第一调节手柄324和第二调节手柄334的位置设有让位槽361。所述第一滑槽前后方向的长度大于第一调节座321前后方向的宽度,所述第二滑槽左右方向的长度大于第二调节座331左右方向的宽度。所述第一调节导轨322的延伸方向与第二调节导轨332的延伸方向在水平方向上相互垂直。The upper surface of the first adjustment block 33 is provided with a second adjustment seat 331, and the second adjustment seat 331 is provided with a second accommodating chamber with an upward opening, and a second adjustment guide rail is provided in the second accommodating chamber 332, the second adjustment block 34 is slidably connected with the second adjustment guide rail 332 through the second adjustment slider 333, the second adjustment block 34 is provided with a second chute opening downward, and the second adjustment block 34 The second chute cover is installed on the outside of the second adjustment seat 331, and the left side wall of the second chute is provided with a second through hole 341 for the second adjustment handle 334 to pass through. The side wall corresponding to the cavity is provided with a second screw hole 336 for the second adjustment handle 334 to pass through, and one end of the second adjustment handle 334 passes through the second through hole 341 and the second screw hole 336 in turn and connects with the second screw hole 336. The adjustment block 34 or the second adjustment slider 333 is fixedly connected, and when working, the second adjustment handle 334 is rotated to make the second adjustment block 34 move left and right along the second adjustment guide rail 332 . A positioning protective cover 36 is provided below the positioning plate 35 , and a relief groove 361 is provided on the positioning protective cover 36 at positions corresponding to the first adjusting handle 324 and the second adjusting handle 334 . The front-to-back length of the first chute is greater than the front-to-back width of the first adjustment seat 321 , and the left-to-right length of the second chute is greater than the left-to-right width of the second adjustment seat 331 . The extension direction of the first adjustment guide rail 322 and the extension direction of the second adjustment guide rail 332 are perpendicular to each other in the horizontal direction.

如图10-11所示,所述研磨砂轮的下表面设有向内凹的让位槽91,所述让位槽91的中部设有向外凸起的安装环92,所述安装环92的中心设有与砂轮主轴70的下端适配的安装轴孔94,所述安装环92上设有环状分布的安装通孔93,所述研磨砂轮的外圆周面上从下往上依次设有粗磨部95、第一精磨部96、第二精磨部97和第三精磨部98,所述粗磨部95为与研磨砂轮的外圆周面平齐的圆周面,所述第一精磨部96、第二精磨部97和第三精磨部98均为设于研磨砂轮的外圆周面上的圆弧状凹槽。本实用新型中,所述粗磨部为400目合金砂,所述第一精磨部和第二精磨部为600目合金砂,所述第三精磨部为1000目合金砂,工作时,先由粗磨部对产品的边沿进行粗磨,再通过第一精磨部和第二精磨部对产品进行精修,并保留一点的余量,最后通过第三精磨部进行精磨,从而使产品的研磨精度可达到5μm以内。As shown in Figures 10-11, the lower surface of the grinding wheel is provided with an inwardly concave relief groove 91, and the middle part of the relief groove 91 is provided with an outwardly protruding mounting ring 92, and the mounting ring 92 The center of the center is provided with the installation shaft hole 94 that is adapted to the lower end of the grinding wheel main shaft 70, and the installation ring 92 is provided with the installation through hole 93 of circular distribution, and the outer peripheral surface of the described grinding wheel is arranged successively from bottom to top. There is a rough grinding portion 95, a first fine grinding portion 96, a second fine grinding portion 97 and a third fine grinding portion 98, the rough grinding portion 95 is a circumferential surface flush with the outer circumferential surface of the grinding wheel, and the second The first fine grinding part 96 , the second fine grinding part 97 and the third fine grinding part 98 are arc-shaped grooves arranged on the outer peripheral surface of the grinding wheel. In the utility model, the rough grinding part is 400 mesh alloy sand, the first fine grinding part and the second fine grinding part are 600 mesh alloy sand, and the third fine grinding part is 1000 mesh alloy sand. , the edge of the product is roughly ground by the rough grinding part, and then the product is finished by the first fine grinding part and the second fine grinding part, and a little margin is reserved, and finally the fine grinding is carried out by the third fine grinding part , so that the grinding accuracy of the product can reach within 5μm.

本实用新型工作过程如下:The utility model work process is as follows:

上料机械手20从料槽80吸取两片镜片100后,向上翻转900后,将镜片100取到定位机构30进行定位,定位时上料机械手20使镜片100的两边与定位块352的两侧边沿的限位挡块351抵触,使镜片100处于定位块352的中心位置,定位好后,定位块352上的第二真空吸孔353吸住镜片100,接着,取料机械手40从定位机构30吸取定位好的镜片100,并将镜片100取到镜片夹紧机构处,取料机械手40先转动1800,使空置的吸料盘48向下转动用于吸取加工好的镜片100,然后取料机械手40回转1800,将待加工的镜片100放于镜片旋转轴50的上端,然后镜片夹紧轴60向下移动夹住镜片100,接着,给进电机12驱动给进滑座13移动,使安装于砂轮主轴70上的研磨砂轮移向待加工的镜片100,通过研磨电机71驱动研磨砂轮转轴转动,同时,旋转电机54通过齿轮组带动镜片旋转轴50转动。从而,本实用新型通过上料机械手的四轴联动取料、镜片旋转轴带动镜片转动、研磨电机驱动研磨砂轮转动,实现六轴联动对镜片的边沿进行研磨。After the feeding manipulator 20 sucks two lenses 100 from the material chute 80, after turning them up 90°, the lens 100 is taken to the positioning mechanism 30 for positioning. The limit block 351 of the positioning block 351 conflicts, so that the lens 100 is at the center position of the positioning block 352. After positioning, the second vacuum suction hole 353 on the positioning block 352 sucks the lens 100, and then, the retrieving manipulator 40 sucks the lens 100 from the positioning mechanism 30. Position the lens 100, and take the lens 100 to the lens clamping mechanism. The retrieving manipulator 40 rotates 180° first, so that the vacant suction plate 48 rotates downward for absorbing the processed lens 100, and then the retrieving manipulator 40 Rotate 1800, put the lens 100 to be processed on the upper end of the lens rotating shaft 50, then the lens clamping shaft 60 moves down to clamp the lens 100, and then, the feed motor 12 drives the feed slide 13 to move, so that the lens mounted on the grinding wheel The grinding wheel on the main shaft 70 moves to the lens 100 to be processed, and the grinding wheel shaft is driven by the grinding motor 71 to rotate, and at the same time, the rotating motor 54 drives the lens rotating shaft 50 to rotate through the gear set. Thereby, the utility model realizes the grinding of the edge of the lens through the four-axis linkage of the feeding manipulator, the rotation of the lens by the rotation axis of the lens, and the rotation of the grinding wheel by the grinding motor.

以上所述,仅是本实用新型的较佳实施例而已,并不用以限制本实用新型,故凡是依据本实用新型的技术实际对以上实施例所作的任何修改、等同替换、改进等,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model, so any modifications, equivalent replacements, improvements, etc. made to the above embodiments according to the technical practice of the present utility model are still valid. It belongs to the scope of the technical solution of the utility model.

Claims (10)

1.一种数控精密双工位研磨机,其特征在于:包括机座,所述机座上沿镜片进料方向依次设置有上料机构、定位机构和研磨机构,所述定位机构和研磨机构均设有两组,且并列设置,所述上料机构包括用于放置镜片的多个料槽和用于将料槽内的镜片取到定位机构进行定位的上料机械手,两组所述定位机构之间设有用于将定位好的镜片取到研磨机构的取料机械手,每组所述研磨机构均包括有镜片夹紧机构和研磨砂轮驱动机构,所述镜片夹紧机构包括镜片旋转轴和镜片夹紧轴,所述研磨砂轮驱动机构包括研磨砂轮和砂轮主轴,所述镜片旋转轴可转动的安装于定位机构的后侧,所述镜片夹紧轴可上下活动的安装于镜片旋转轴的上方,所述砂轮主轴可转动的安装于镜片旋转轴的后侧,所述研磨砂轮安装于砂轮主轴上,并可由砂轮主轴带动转动,所述镜片旋转轴的上端面设有用于吸附镜片的第一真空吸孔。1. A numerically controlled precision double-station grinder, characterized in that: it comprises a machine base, on which a feeding mechanism, a positioning mechanism and a grinding mechanism are arranged successively along the lens feeding direction, and the positioning mechanism and the grinding mechanism Two groups are provided and arranged side by side. The feeding mechanism includes a plurality of troughs for placing lenses and a feeding manipulator for taking the lenses in the troughs to the positioning mechanism for positioning. The positioning of the two groups A retrieving manipulator for taking the positioned lens to the grinding mechanism is arranged between the mechanisms, and each group of the grinding mechanism includes a lens clamping mechanism and a grinding wheel driving mechanism, and the lens clamping mechanism includes a lens rotating shaft and a grinding wheel drive mechanism. The lens clamping shaft, the grinding wheel driving mechanism includes a grinding wheel and a grinding wheel spindle, the lens rotating shaft is rotatably mounted on the rear side of the positioning mechanism, and the lens clamping shaft is mounted on the side of the lens rotating shaft movably up and down Above, the grinding wheel spindle is rotatably installed on the rear side of the lens rotating shaft. The grinding wheel is mounted on the grinding wheel spindle and can be driven by the grinding wheel spindle. A vacuum suction hole. 2.根据权利要求1所述的数控精密双工位研磨机,其特征在于:所述机座的后端设有研磨基座,所述研磨基座上设有给进滑座、给进丝杆和给进电机,所述研磨基座的两侧设有与进料方向平行的第一导轨,所述给进滑座的两侧与第一导轨滑动连接,所述给进丝杆设于研磨基座的上端,并且给进丝杆的前端穿过给进滑座与给进滑座螺纹连接,给进丝杆的后端与给进电机驱动连接,所述给进滑座的两侧均设有研磨安装板,两个所述砂轮主轴可转动的安装于对应的研磨安装板的前端,所述研磨安装板的后端固定安装有研磨电机,所述研磨电机通过传动皮带带动砂轮主轴转动。2. The CNC precision double-station grinding machine according to claim 1, characterized in that: the rear end of the base is provided with a grinding base, and the grinding base is provided with a feeding slide, a feeding wire Rod and feed motor, the two sides of the grinding base are provided with a first guide rail parallel to the feeding direction, the two sides of the feed slide are slidably connected with the first guide rail, and the feed screw rod is arranged on The upper end of the base is ground, and the front end of the feed screw rod passes through the feed slide seat and is threadedly connected with the feed slide seat, and the rear end of the feed screw rod is connected with the feed motor drive, and the two sides of the feed slide seat Both are provided with a grinding mounting plate, and the two grinding wheel spindles are rotatably mounted on the front ends of the corresponding grinding mounting plates, and a grinding motor is fixedly installed at the rear end of the grinding mounting plate, and the grinding motor drives the grinding wheel spindle through a transmission belt. turn. 3.根据权利要求2所述的数控精密双工位研磨机,其特征在于:所述研磨安装板的前端设有主轴安装座,所述主轴安装座上设有与砂轮主轴适配的套合件,所述砂轮主轴通过套合件安装在主轴安装座上,所述砂轮主轴的中部外侧套装有第一定位环,所述第一定位环的外侧套装有第二定位环,所述第一定位环与砂轮主轴的外表面之间,以及第二定位环与第一定位环的外表面之间均保持有间隙,所述第一定位环与第二定位环的上下端面平齐,所述砂轮主轴的上下两端分别设有第一滚动轴承组和第二滚动轴承组,所述第一定位环与第二定位环夹于上下两端的滚动轴承之间,所述砂轮主轴的上端设有主轴防护罩,所述主轴防护罩朝向电机的一侧设有开口,所述传动皮带穿过开口与砂轮主轴连接,所述砂轮主轴的上端设有与传动皮带对应的防滑槽。3. The numerical control precision double-station grinding machine according to claim 2, characterized in that: the front end of the grinding installation plate is provided with a spindle mounting seat, and the spindle mounting seat is provided with a fitting fitting for the grinding wheel spindle. part, the grinding wheel spindle is installed on the spindle mounting seat through a fitting, a first positioning ring is set outside the middle of the grinding wheel spindle, a second positioning ring is set outside the first positioning ring, and the first positioning ring is set outside the first positioning ring. There is a gap between the positioning ring and the outer surface of the grinding wheel spindle, and between the second positioning ring and the outer surface of the first positioning ring. The upper and lower end surfaces of the first positioning ring and the second positioning ring are flush. The upper and lower ends of the grinding wheel main shaft are respectively provided with a first rolling bearing group and a second rolling bearing group, the first positioning ring and the second positioning ring are sandwiched between the rolling bearings at the upper and lower ends, and the upper end of the grinding wheel main shaft is provided with a main shaft protective cover , the side of the main shaft protective cover facing the motor is provided with an opening, the transmission belt passes through the opening and is connected to the grinding wheel main shaft, and the upper end of the grinding wheel main shaft is provided with an anti-skid groove corresponding to the transmission belt. 4.根据权利要求2所述的数控精密双工位研磨机,其特征在于:所述研磨基座的前端设有夹紧轴安装座,所述夹紧轴安装座的两侧均设有纵延伸的第二导轨,所述第二导轨上设有夹紧滑座,所述夹紧轴安装座上设有驱动夹紧滑座沿第二导轨上下活动的夹紧气缸,两个所述镜片夹紧轴通过轴承可转动的安装于对应的夹紧滑座上,所述夹紧轴安装座的下方设有旋转轴安装座,两个所述镜片旋转轴通过轴承分别安装于旋转轴安装座上端的两侧,对应的镜片旋转轴下方的旋转轴安装座上固定安装有旋转电机,所述旋转电机通过齿轮组带动镜片旋转轴转动。4. The CNC precision double-station grinding machine according to claim 2, characterized in that: the front end of the grinding base is provided with a clamping shaft mounting seat, and both sides of the clamping shaft mounting seat are provided with longitudinal The extended second guide rail is provided with a clamping slide, and the clamping shaft mounting seat is provided with a clamping cylinder that drives the clamping slide to move up and down along the second guide rail. The two lenses The clamping shaft is rotatably mounted on the corresponding clamping slide seat through the bearing, the rotating shaft mounting seat is provided under the clamping shaft mounting seat, and the two lens rotating shafts are respectively mounted on the rotating shaft mounting seat through the bearing On both sides of the upper end, a rotating motor is fixedly installed on the rotating shaft mounting seat below the corresponding lens rotating shaft, and the rotating motor drives the rotating shaft of the lens to rotate through a gear set. 5.根据权利要求4所述的数控精密双工位研磨机,其特征在于:所述夹紧轴安装座的下方设有纵向延伸的第三导轨,所述旋转轴安装座通过滑块与第三导轨滑动连接,所述机座上设有用于驱动夹紧轴安装座沿第三导轨滑动的升降电机,所述升降电机的输出轴与升降丝杆驱动连接,所述升降丝杆与夹紧轴安装座螺纹连接。5. The CNC precision double-station grinding machine according to claim 4, characterized in that: a third guide rail extending longitudinally is provided below the mounting seat of the clamping shaft, and the mounting seat of the rotating shaft connects with the first rail through a slider. The three guide rails are slidingly connected, and the base is provided with a lifting motor for driving the clamping shaft mounting seat to slide along the third guide rail. The shaft mount is threaded. 6.根据权利要求1所述的数控精密双工位研磨机,其特征在于:所述取料机械手包括设于两组定位机构之间的第四导轨,所述第四导轨上设有取料滑座,所述取料滑座上设有第一安装板,所述第一安装板的后端设有升降气缸和由升降气缸驱动上下活动的第二安装板,所述第二安装板上设有翻转气缸和由翻转气缸驱动转动的取料轴,所述取料轴的两端均设有吸料头,所述吸料头的上下两端均设有吸料盘,所述翻转气缸的输出轴连接有驱动齿条,所述取料轴的中部设有与驱动齿条对就的外齿纹,所述翻转气缸通过驱动齿条与外齿纹的配合驱动取料轴转动。6. The CNC precision double-station grinding machine according to claim 1, characterized in that: the reclaiming manipulator includes a fourth guide rail arranged between two sets of positioning mechanisms, and the fourth guide rail is provided with a reclaimer. A slide seat, the first mounting plate is provided on the reclaiming slide seat, the rear end of the first mounting plate is provided with a lifting cylinder and a second mounting plate that is driven up and down by the lifting cylinder, and the second mounting plate is There is an overturning cylinder and a retrieving shaft driven by the overturning cylinder. Both ends of the retrieving shaft are provided with suction heads, and the upper and lower ends of the suction head are provided with suction plates. The overturning cylinder The output shaft is connected with a driving rack, and the middle part of the reclaiming shaft is provided with an external tooth pattern that is opposite to the driving rack, and the overturning cylinder drives the retrieving shaft to rotate through the cooperation of the driving rack and the external toothing. 7.根据权利要求6所述的数控精密双工位研磨机,其特征在于:所述取料轴上位于外齿纹的两侧设有滚动轴承,所述取料轴通过滚动轴承可转动的安装于第二安装板的后端,所述取料轴的外齿纹的下方设有与驱动齿条适配的导槽,所述驱动齿条可活动的安装于导槽内,所述升降气缸的前后两侧均设有直线轴承,所述直线轴承内均设有导杆,所述导杆的上端与第二安装板固定连接。7. The CNC precision double-station grinding machine according to claim 6, characterized in that: the reclaiming shaft is provided with rolling bearings on both sides of the outer tooth pattern, and the reclaiming shaft is rotatably installed on the At the rear end of the second mounting plate, a guide groove adapted to the drive rack is provided below the outer tooth pattern of the reclaiming shaft, and the drive rack is movably installed in the guide groove, and the lift cylinder Linear bearings are provided on the front and rear sides, and guide rods are provided in the linear bearings, and the upper ends of the guide rods are fixedly connected to the second mounting plate. 8.根据权利要求1所述的数控精密双工位研磨机,其特征在于:每组所述定位机构均包括有固定安装于机座上的定位底座,所述定位底座上设有竖向设置的支撑杆,所述支撑杆的上端设有定位底板,所述定位底板上设有第一调节块和控制第一调节块活动的第一调节手柄,所述第一调节块上设有第二调节块和控制第二调节块活动的第二调节手柄,所述第二调节块上设有定位板,所述定位板的中部设有定位块,所述定位块相邻的两侧边沿设有限位挡块,所述限位挡块的上端面高于定位块的上表面,所述定位块上设有用于吸附镜片的第二真空吸孔。8. The CNC precision double-station grinding machine according to claim 1, characterized in that: each set of positioning mechanisms includes a positioning base fixedly mounted on the machine base, and the positioning base is provided with a vertical The support rod, the upper end of the support rod is provided with a positioning base plate, the positioning base plate is provided with a first adjustment block and a first adjustment handle for controlling the movement of the first adjustment block, and a second adjustment handle is provided on the first adjustment block. An adjustment block and a second adjustment handle that controls the movement of the second adjustment block. The second adjustment block is provided with a positioning plate, the middle of the positioning plate is provided with a positioning block, and the adjacent two sides of the positioning block are provided with limiting The position stopper, the upper end surface of the limit stopper is higher than the upper surface of the positioning block, and the second vacuum suction hole for absorbing the lens is arranged on the positioning block. 9.根据权利要求8所述的数控精密双工位研磨机,其特征在于:所述定位底板的上表面设有第一调节座,所述第一调节座设有开口向上的第一容置腔,所述第一容置腔内设有第一调节导轨,所述第一调节块通过第一调节滑块与第一调节导轨滑动连接,所述第一调节块设有开口向下的第一滑槽,所述第一调节块通过第一滑槽盖装于第一调节座的外侧,所述第一滑槽的一侧侧壁设有供第一调节手柄穿过的第一通孔,所述第一容置腔相对应的侧壁设有供第一调节手柄穿过的第一螺孔,所述第一调节手柄的一端依次穿过第一通孔和第一螺孔后与第一调节块或第一调节滑块固定连接,所述第一调节块的上表面设有第二调节座,所述第二调节座设有开口向上的第二容置腔,所述第二容置腔内设有第二调节导轨,所述第二调节块通过第二调节滑块与第二调节导轨滑动连接,所述第二调节块设有开口向下的第二滑槽,所述第二调节块通过第二滑槽盖装于第二调节座的外侧,所述第二滑槽的一侧侧壁设有供第二调节手柄穿过的第二通孔,所述第二容置腔相对应的侧壁设有供第二调节手柄穿过的第二螺孔,所述第二调节手柄的一端依次穿过第二通孔和第二螺孔后与第二调节块或第二调节滑块固定连接,所述定位板的下方设有定位防护罩,所述定位防护罩上对应第一调节手柄和第二调节手柄的位置设有让位槽。9. The CNC precision double-station grinding machine according to claim 8, characterized in that: the upper surface of the positioning bottom plate is provided with a first adjustment seat, and the first adjustment seat is provided with a first accommodating opening with an upward direction. cavity, the first accommodating cavity is provided with a first adjustment guide rail, the first adjustment block is slidingly connected with the first adjustment guide rail through a first adjustment slider, and the first adjustment block is provided with a second opening downward. A chute, the first adjustment block is installed on the outside of the first adjustment seat through the first chute cover, and one side wall of the first chute is provided with a first through hole for the first adjustment handle to pass through The side wall corresponding to the first accommodating cavity is provided with a first screw hole for the first adjustment handle to pass through, and one end of the first adjustment handle passes through the first through hole and the first screw hole in sequence and then connects with the first screw hole. The first adjustment block or the first adjustment slider is fixedly connected, the upper surface of the first adjustment block is provided with a second adjustment seat, and the second adjustment seat is provided with a second accommodating cavity with an upward opening. A second adjustment guide rail is provided in the accommodating cavity, and the second adjustment block is slidingly connected with the second adjustment guide rail through the second adjustment slider. The second adjustment block is provided with a second chute opening downward, and the The second adjustment block is installed on the outside of the second adjustment seat through the second chute cover, and one side wall of the second chute is provided with a second through hole for the second adjustment handle to pass through. The side wall corresponding to the cavity is provided with a second screw hole for the second adjustment handle to pass through, and one end of the second adjustment handle passes through the second through hole and the second screw hole in turn, and then connects with the second adjustment block or the second screw hole. The two adjustment sliders are fixedly connected, a positioning protective cover is provided under the positioning plate, and a relief slot is provided on the positioning protective cover corresponding to the positions of the first adjusting handle and the second adjusting handle. 10.根据权利要求1所述的数控精密双工位研磨机,其特征在于:所述研磨砂轮的下表面设有向内凹的让位槽,所述让位槽的中部设有向外凸起的安装环,所述安装环的中心设有与砂轮主轴的下端适配的安装轴孔,所述安装环上设有环状分布的安装通孔,所述研磨砂轮的外圆周面上从下往上依次设有粗磨部、第一精磨部、第二精磨部和第三精磨部,所述粗磨部为与研磨砂轮的外圆周面平齐的圆周面,所述第一精磨部、第二精磨部和第三精磨部均为设于研磨砂轮的外圆周面上的圆弧状凹槽。10. The CNC precision double-station grinding machine according to claim 1, characterized in that: the lower surface of the grinding wheel is provided with an inwardly concave relief groove, and the middle part of the said relief groove is provided with an outwardly convex The center of the mounting ring is provided with a mounting shaft hole adapted to the lower end of the grinding wheel spindle, and the mounting ring is provided with annularly distributed mounting through holes. The outer peripheral surface of the grinding wheel is from A rough grinding part, a first fine grinding part, a second fine grinding part and a third fine grinding part are provided in sequence from bottom to top, the rough grinding part is a circumferential surface flush with the outer circumferential surface of the grinding wheel, and the first The first fine grinding part, the second fine grinding part and the third fine grinding part are arc-shaped grooves arranged on the outer peripheral surface of the grinding wheel.
CN201920057786.9U 2019-01-14 2019-01-14 Numerical control precision double-station grinding machine Expired - Fee Related CN209256573U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109483366A (en) * 2019-01-14 2019-03-19 东莞市华思智能装备科技有限公司 Numerically-controlled precise double-station grinder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109483366A (en) * 2019-01-14 2019-03-19 东莞市华思智能装备科技有限公司 Numerically-controlled precise double-station grinder

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