CN209256379U - A kind of large-scale wind driven generator casting cabin floor Special processing tooling - Google Patents
A kind of large-scale wind driven generator casting cabin floor Special processing tooling Download PDFInfo
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- CN209256379U CN209256379U CN201822103063.6U CN201822103063U CN209256379U CN 209256379 U CN209256379 U CN 209256379U CN 201822103063 U CN201822103063 U CN 201822103063U CN 209256379 U CN209256379 U CN 209256379U
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- ladder
- driven generator
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Abstract
The application provides a kind of large-scale wind driven generator casting cabin floor Special processing tooling, is related to wind-driven generator Mechanical processing of casting tooling technical field.Including side boring tool, the side boring tool includes rectangle bottom plate, the two sides of bottom plate top along its length are respectively equipped with left support plate and right support plate, the top of left support plate is equipped with left cover, the top of right support plate is equipped with right cover plate, and left cover and right cover plate are parallel with cabin floor support zone black skin, and the side on bottom plate in the width direction is equipped with the ladder for construction operation, ladder is inclined to be arranged on bottom plate, and the bottom end of ladder is fixedly connected with bottom plate.The tooling is the processing for realizing yaw face, forward plane, bearing block and gear-box mounting surface by clamped one time.
Description
Technical field
This application involves wind-driven generator Mechanical processing of casting tooling technical fields more particularly to a kind of large-scale wind driven generator to cast
Part cabin floor Special processing tooling.
Background technique
Large-scale wind driven generator casting distant view cabin floor, general technology process is that gantry processes yaw face, boring machine at present
Surrounding plane, gantry processing bearing block and gear-box mounting surface, pincers worker are processed, four processes is at least divided to complete machining content.It is real
In the application of border, there are following defects for the processing method of multi-process: 1. entire processing process need workpiece repeatedly to be filled
Folder causes the quality stability, accurate of workpiece due to the accumulation of tooling or Workpiece's Tack Error, correct error in practical operation
Property reduce；2. multiple clamping causes the clamping time to increase, production hour is not only taken up, and increases operating personnel's labor export
Add, production efficiency is caused to reduce, and then increases production cost；3. the handling and overturning of workpiece, excessively occupy work between each process
Lifting equipment in factory, while during whole operation, there are workpiece to collide with, the risk of deformation.
Utility model content
This application provides a kind of large-scale wind driven generator casting cabin floor Special processing toolings, to solve the prior art
The problems in, achieve the purpose that clamped one time processes the two faces.
The utility model embodiment provides a kind of large-scale wind driven generator casting cabin floor Special processing tooling, including side
Boring tool, the side boring tool include rectangle bottom plate, the two sides of bottom plate top along its length be respectively equipped with left support plate and
Right support plate, the top of left support plate are equipped with left cover, and the top of right support plate is equipped with right cover plate, left cover and right cover plate with
Bottom plate is parallel, and the side on bottom plate in the width direction is equipped with the ladder for construction operation, and ladder is inclined to be arranged on bottom plate,
The bottom end of ladder is fixedly connected with bottom plate；
The side boring tool is equipped with pressing plate, and one end bottom of pressing plate is equipped with supporting block, and the other end of pressing plate is for being pressed in
On cabin floor；The middle part of pressing plate is equipped with the first unthreaded hole, and screw rod is equipped in the first unthreaded hole, be equipped on left cover and right cover plate with
The adaptable installation threaded hole of screw rod, screw rod are inserted into the first unthreaded hole on pressing plate and installation threaded hole, by cabin floor with
Side boring tool is fixedly connected.
Optionally, the two sides of the side boring tool in the width direction are equipped with front apron and rear baffle, front apron and rear baffle
It is equipped with the second threaded hole, is equipped with adjustment bolt in the second threaded hole, adjustment bolt is inserted into the second threaded hole.
Optionally, the adjustment bolt includes the side adjustment bolt for adjusting cabin floor side, and for adjusting
The bottom surface adjustment bolt of cabin floor bottom surface.
Optionally, positioning plate is equipped between the ladder and rear baffle, the side of positioning plate is fixedly connected with ladder, is positioned
The other side of plate is equipped with location hole, and rear baffle is equipped with the mounting hole being adapted with location hole, and positioning hole is equipped with positioning bolt,
Positioning bolt is inserted into location hole and corresponding mounting hole, and ladder is fixedly connected with rear baffle.
Optionally, the left support plate, right support plate, front apron and rear baffle encircle a city one for placing cabin floor
Place cavity.
Optionally, reinforcing rib is equipped between the bottom and bottom plate of the ladder.
Optionally, the both sides of the ladder are equipped with handrail, and protection fence is equipped between the handrail.
Optionally, the side boring tool is welded by steel plate.
Optionally, described；
The prior art is compared, the utility model has the beneficial effects that:
It 1, include side boring tool in the utility model, cabin floor is accommodated on the boring tool of side, and side boring tool is equipped with
Pressing plate, one end bottom of pressing plate are equipped with supporting block, and the other end of pressing plate is for being pressed in cabin floor；The middle part of pressing plate is equipped with the
One unthreaded hole, the first unthreaded hole is interior to be equipped with screw rod, and the installation threaded hole being adapted with screw rod, screw rod are equipped on left cover and right cover plate
In the first unthreaded hole and installation threaded hole being inserted on pressing plate, cabin floor is fixedly connected with side boring tool；On the boring tool of side
Equipped with adjustment bolt, the adjustment bolt includes the side adjustment bolt for adjusting cabin floor side, and for adjusting machine
The bottom surface adjustment bolt of Ceiling bottom surface.It, can be by cabin floor by rotation screw rod and adjustment bolt in practical work process
It is fixed on the boring tool of side, it is the processing for realizing yaw face and bearing block and gear-box mounting surface which, which leads to clamped one time,.
2, casting clamping times are few, and accumulated error is small, so that every size is more accurate, the quality for improving part is stablized
Property.
3, by reduction tooling, the clamping times of workpiece, the labor export of operating personnel is reduced, reduces labor intensity,
Make personnel's retention body power.
4, the transhipment of whole process medium casting, overturning are few, and frock clamping number is few, can reduce and account for lifting equipment
With saving working hour improves production efficiency.
5, it avoids because handling, overturning bring workpiece such as collide with, deform at the quality risks.
6, the aesthetics on Mechanical processing of casting surface and the consistency of Mechanical processing of casting benchmark be ensure that.
Detailed description of the invention
To be illustrated more clearly that background technique or the technical solution of the utility model, below to the prior art or specific implementation
The attached drawing being used in combination in mode is briefly described；It should be evident that the attached drawing below in conjunction with specific embodiment is only to use
The utility model embodiment is understood in facilitating, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings；
Fig. 1 is the structural schematic diagram of side boring tool provided by the embodiment of the utility model；
Fig. 2 is the structural schematic diagram of pressing plate provided by the embodiment of the utility model；
Fig. 3 is side boring tool and cabin floor the first position overlooking structure diagram on lathe；
Fig. 4 is the assembling structure schematic diagram that A yaws face to cabin floor in Fig. 3；
Fig. 5 be in Fig. 3 B to the bearing block of cabin floor and the assembling structure schematic diagram of gear-box mounting surface；
Wherein: the side 1- boring tool, 2- bottom plate, 3- left support plate, 4- right support plate, 5- left cover, 6- right cover plate, 7- ladder
Son, 71- handrail, 72- protect fence, 8- pressing plate, 9- supporting block, 10- cabin floor, 11- screw rod, and 12- front apron is kept off after 13-
Plate, 14- adjustment bolt, the side 141- adjustment bolt, the bottom surface 142- adjustment bolt, 15- positioning plate, 16- positioning bolt, 17- are put
Set cavity, 18- reinforcing rib.
Specific embodiment
In order to make those skilled in the art more fully understand the technical solution in the utility model, below in conjunction with this reality
With the attached drawing in new embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that
The described embodiments are only a part of the embodiments of the utility model, instead of all the embodiments.Based on the utility model
In embodiment, every other implementation obtained by those of ordinary skill in the art without making creative efforts
The range of the utility model protection all should belong in example.
Large-scale wind driven generator casting cabin floor Special processing tooling provided by the embodiment of the utility model, including side boring
Tooling 1, the side boring tool 1 are welded by steel plate.
Fig. 1 is the structural schematic diagram of side boring tool provided by the embodiment of the utility model；As shown in Figure 1, the side borer
Filling 1 includes rectangle bottom plate 2, and the two sides of 2 top of bottom plate along its length are respectively equipped with left support plate 3 and right support plate 4, left branch
The top of fagging 3 is equipped with left cover 5, and the top of right support plate 4 is equipped with right cover plate 6, left cover 5 and right cover plate 6 with cabin bottom
Plate support zone black skin is parallel.
It since the size of cabin floor 10 is larger, is assembled for the ease of the top to cabin floor 10, edge on bottom plate 2
The side of width direction be equipped with for construction operation ladder 7, ladder 7 it is inclined setting on a base plate 2, the bottom end of ladder 7 with
Bottom plate 2 is fixedly connected.
In the present embodiment, in order to increase the stability between ladder 7 and rear baffle 13, the ladder 7 and rear baffle 13 it
Between be equipped with positioning plate 15, the side of positioning plate 15 is fixedly connected with ladder 7, and the other side of positioning plate 15 is equipped with location hole, rear gear
Plate 13 is equipped with the mounting hole being adapted with location hole, and positioning hole is equipped with positioning bolt 16, and positioning bolt 16 is inserted into positioning
In hole and corresponding mounting hole, ladder 7 is fixedly connected with rear baffle 13.
In the present embodiment, in order to increase the connection tightness between ladder 7 and bottom plate 2, the bottom of the ladder 7 and bottom plate
Reinforcing rib 18 is equipped between 2；In order to increase the safety that ladder 7 uses, the both sides of the ladder 7 are equipped with handrail 71, described to help
Protection fence 72 is equipped between hand 71.
The two sides of the side boring tool 1 in the width direction are equipped with front apron 12 and rear baffle 13, front apron 12 and rear baffle
13 are equipped with the second threaded hole, are equipped with adjustment bolt 14 in the second threaded hole, adjustment bolt 14 is inserted into the second threaded hole.
In the present embodiment, the adjustment bolt 14 includes the side adjustment bolt 141 for adjusting 10 side of cabin floor,
With the bottom surface adjustment bolt 142 for adjusting 10 bottom surface of cabin floor.
The effect of adjustment bolt 14, be exactly can verify before processing each machined surface of cabin floor 10 machining allowance and
Hole location just adjusts the position of cabin floor if blank deflection by adjusting bolt 14, changes machining allowance.
The left support plate 3, right support plate 4, front apron 12 and rear baffle 13 encircle a city one for placing cabin floor 10
Placement cavity 17.
The side boring tool 1 is equipped with pressing plate 8, and Fig. 2 is the structural schematic diagram of pressing plate provided by the embodiment of the utility model；
As shown in Fig. 2, the other end of pressing plate 8 is for being pressed in cabin floor as shown in Fig. 2, one end bottom of pressing plate 8 is equipped with supporting block 9
On 10；The middle part of pressing plate 8 is equipped with the first unthreaded hole, and screw rod 11 is equipped in the first unthreaded hole, be equipped on left cover 5 and right cover plate 6 with
The adaptable installation threaded hole of screw rod 11.
Fig. 3 is side boring tool and cabin floor the first position overlooking structure diagram on lathe；Fig. 4 be in Fig. 3 A to machine
The assembling structure schematic diagram in Ceiling yaw face；Fig. 5 be in Fig. 3 B to the bearing block of cabin floor and the dress of gear-box mounting surface
Distribution structure schematic diagram；As shown in Figure 3-Figure 5, during actual processing, cabin floor 10, which is placed on, to be placed in cavity 17, cabin bottom
The side and bottom surface of plate 10 pass through side adjustment bolt 141 respectively and bottom surface adjustment bolt 142 is fixed on side boring tool 1,
Screw rod 11 is inserted into the first threaded hole and the mounting hole on pressing plate 8, and cabin floor 10 is fixedly connected with side boring tool 1.
The embodiment of the present embodiment are as follows:
Firstly, operator verifies the main machined surface machining allowance of cabin floor 1, if blank deflection, just by adjusting spiral shell
Bolt 14 adjusts the position of cabin floor 10, changes machining allowance, cabin floor 1 is adjusted to optimal process position；Pressing plate 8 is pressed
Tight cabin floor 1；A yaws region feature to the yaw face of cabin floor face machine tool chief axis, processing；Worktable rotary, B is to cabin
The bearing block and gear-box mounting surface face machine tool chief axis of bottom plate, processing bearing block and gear-box install region feature；Completion of processing,
Cabin floor 10 is dismantled after inspection.
The large-scale wind driven generator casting cabin floor Special processing tooling in the utility model embodiment is carried out above
It is discussed in detail."upper", "lower", " left side " and " right side " in the present embodiment are the position descriptions in opposite Figure of description.This
Part is expounded the principles of the present invention and embodiment using specific embodiment, and the explanation of above embodiments is
It is used to help understand the core concept of the utility model, in the case where not departing from the utility model principle, the common skill in this field
Art personnel every other embodiment obtained without making creative work belongs to the utility model protection
Range.
Claims (8)
1. a kind of large-scale wind driven generator casting cabin floor Special processing tooling, it is characterised in that:
Including side boring tool (1), the side boring tool (1) includes rectangle bottom plate (2), and bottom plate (2) top is along its length
Two sides are respectively equipped with left support plate (3) and right support plate (4), and the top of left support plate (3) is equipped with left cover (5), right support plate
(4) top is equipped with right cover plate (6), and left cover (5) and right cover plate (6) are parallel with cabin floor support zone black skin, bottom
Side on plate (2) in the width direction is equipped with the ladder (7) for construction operation, and ladder (7) is inclined to be arranged in bottom plate (2)
On, the bottom end of ladder (7) is fixedly connected with bottom plate (2)；
The side boring tool (1) is equipped with pressing plate (8), and one end bottom of pressing plate (8) is equipped with supporting block (9), pressing plate (8) it is another
End is for being pressed in cabin floor (10)；The middle part of pressing plate (8) is equipped with the first unthreaded hole, is equipped with screw rod (11) in the first unthreaded hole, left
The installation threaded hole being adapted with screw rod (11) is equipped on cover board (5) and right cover plate (6), screw rod (11) is inserted into pressing plate (8)
On the first unthreaded hole and installation threaded hole in, cabin floor (10) are locked on side boring tool (1) by pressing plate (8).
2. large-scale wind driven generator casting cabin floor Special processing tooling according to claim 1, it is characterised in that:
The two sides of the side boring tool (1) in the width direction be equipped with front apron (12) and rear baffle (13), front apron (12) and after
Baffle (13) is equipped with the second threaded hole, is equipped with adjustment bolt (14) in the second threaded hole, adjustment bolt (14) is inserted into second
In threaded hole.
3. large-scale wind driven generator casting cabin floor Special processing tooling according to claim 2, it is characterised in that:
The adjustment bolt (14) includes the side adjustment bolt (141) for adjusting cabin floor (10) side, and for adjusting
The bottom surface adjustment bolt (142) of complete machine Ceiling (10) bottom surface.
4. large-scale wind driven generator casting cabin floor Special processing tooling according to claim 2, it is characterised in that:
Positioning plate (15) are equipped between the ladder (7) and rear baffle (13), the side and ladder (7) of positioning plate (15) are fixed to be connected
It connects, the other side of positioning plate (15) is equipped with location hole, and rear baffle (13) is equipped with the mounting hole being adapted with location hole, location hole
Interior to be equipped with positioning bolt (16), positioning bolt (16) is inserted into location hole and corresponding mounting hole, by ladder (7) and rear baffle
(13) it is fixedly connected.
5. large-scale wind driven generator casting cabin floor Special processing tooling according to claim 1, it is characterised in that:
The left support plate (3), right support plate (4), front apron (12) and rear baffle (13) encircle a city one for placing cabin bottom
The placement cavity (17) of plate (10).
6. large-scale wind driven generator casting cabin floor Special processing tooling according to claim 1, it is characterised in that:
Reinforcing rib (18) are equipped between the bottom and bottom plate (2) of the ladder (7).
7. large-scale wind driven generator casting cabin floor Special processing tooling according to claim 1, it is characterised in that:
The both sides of the ladder (7) are equipped with handrail (71), and protection fence (72) is equipped between the handrail (71).
8. large-scale wind driven generator casting cabin floor Special processing tooling according to claim 1, it is characterised in that:
The side boring tool (1) is welded by steel plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822103063.6U CN209256379U (en) | 2018-12-14 | 2018-12-14 | A kind of large-scale wind driven generator casting cabin floor Special processing tooling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822103063.6U CN209256379U (en) | 2018-12-14 | 2018-12-14 | A kind of large-scale wind driven generator casting cabin floor Special processing tooling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209256379U true CN209256379U (en) | 2019-08-16 |
Family
ID=67563342
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822103063.6U Active CN209256379U (en) | 2018-12-14 | 2018-12-14 | A kind of large-scale wind driven generator casting cabin floor Special processing tooling |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209256379U (en) |
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2018
- 2018-12-14 CN CN201822103063.6U patent/CN209256379U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210510 Address after: 251700 No. 597, Sunwu 5th Road, Huimin Economic Development Zone, Binzhou City, Shandong Province Patentee after: Shandong Guochuang Precision Machinery Co.,Ltd. Address before: 251700 No. 599, Sunwu 5th Road, Huimin Economic Development Zone, Binzhou City, Shandong Province Patentee before: Shandong Guochuang Wind Energy Equipment Co.,Ltd. |
|
| TR01 | Transfer of patent right |