CN209255830U - Intelligent liquimetric autopour machine - Google Patents
Intelligent liquimetric autopour machine Download PDFInfo
- Publication number
- CN209255830U CN209255830U CN201821558235.2U CN201821558235U CN209255830U CN 209255830 U CN209255830 U CN 209255830U CN 201821558235 U CN201821558235 U CN 201821558235U CN 209255830 U CN209255830 U CN 209255830U
- Authority
- CN
- China
- Prior art keywords
- casting
- casting ladle
- supporting station
- liquimetric
- autopour
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920005831 Autopour® Polymers 0.000 title claims abstract description 15
- 238000005266 casting Methods 0.000 claims abstract description 87
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 18
- 229910052742 iron Inorganic materials 0.000 description 9
- 239000007788 liquid Substances 0.000 description 7
- 238000005058 metal casting Methods 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The utility model relates to a kind of intelligent liquimetric autopour machines, it includes control device and casting device, the casting device includes casting ladle, pour bag support, inclining rotary mechanism, weight sensor, supporting station and rack, the rack includes a pedestal and at least three guide posts being fixed on the base, the supporting station is slippingly arranged on the guide post, elastic bearing mechanism is equipped between the supporting station and the rack, the weight sensor is fixed on the supporting station, casting ladle fulcrum bearing is fixed on the weight sensor, the bag support that pours is arranged in the casting ladle fulcrum bearing.The utility model structure is simple, low cost, high production efficiency.
Description
Technical field
The utility model relates in such as casting factory towards the automatic pouring equipment of casting-up molten metal, especially
A kind of intelligence liquimetric autopour machine.
Background technique
Metal casting is the important procedure in machining, usually first needs to make mold according to machining, then
The casting of metals liquid of high temperature melting is poured into mold, casting is obtained after cooling and solidifying, casting is by finishing to obtain engineering goods.
Currently, the casting process of casting takes out casting of metals liquid from smelting furnace generally by casting ladle, then by crane or
Casting ladle is moved to mold by driving to be close to and is poured, although being known that how many casting of metals needed according to the size of casting
Liquid, but since casting ladle can not determine the amount of the casting of metals liquid of taking-up, the needs for being unable to satisfy casting are taken less, lead to casting report
It is useless, so can only be in most cases the amount for more taking casting of metals liquid, to guarantee the needs of casting, not only cause so a large amount of
Artificial and energy waste, while remaining high-temperature liquid metal cools and solidifies also bad processing in casting ladle, makes to subsequent production
At very big trouble.
Summary of the invention
The purpose of the utility model is to overcome the deficiencies in the prior art, it is ingenious to provide a kind of scientific structure design, has
It is increasingly automated and intelligent, accurately control the intelligent liquimetric autopour machine for pouring fluence.
Above-mentioned purpose is achieved by the following technical solution:
A kind of intelligence liquimetric autopour machine, including control device and casting device, the casting device include casting ladle, pour
Bag support, inclining rotary mechanism, weight sensor, supporting station and rack, the inclining rotary mechanism setting are poured on bag support described to drive
The casting ladle rotation is moved, the weight sensor is connect as information with control device to measure the weight of molten metal in the casting ladle
Amount, it is characterised in that: the rack includes a pedestal and at least three guide posts being fixed on the base, the supporting station slip
Ground is arranged on the guide post, and elastic bearing mechanism is equipped between the supporting station and the rack, and the weight sensor is solid
It is scheduled on the supporting station, casting ladle fulcrum bearing is fixed on the weight sensor, the bag support that pours is arranged in the casting ladle
In fulcrum bearing.
Above technical scheme can be further improved by following measures:
The elastic bearing mechanism is spring, is arranged with a spring respectively on each guide post, the supporting station is pressed in the bullet
On spring.
The inclining rotary mechanism includes servomotor, gear reducer, shaft coupling and is fixed on the retarder poured on bag support, described
Servo motor connects the input terminal of the speed reducer, and the output end of the speed reducer is by the shaft coupling and allows the retarder
Input terminal connection, the output end of the retarder couples the shaft of the casting ladle.
The bag support that pours includes two support columns, and the lower end of the support column is respectively equipped with axle sleeve, the casting ladle two sides
Shaft respectively rotatably pass through corresponding axle sleeve, the axle sleeve is placed in the recess of the casting ladle fulcrum bearing.
The pedestal is equipped with axle and wheel and becomes a car body, and the car body is equipped with movable motor, the walking electricity
Machine is coupled by speed reducer, chain-drive mechanism with axle.
Above each technical measures can select a use, also can be used in combination, as long as they do not conflict with each other.
The characteristics of the utility model:
1, structure is relatively easy, is made of electronic casting ladle, walking dolly and electric control system, plant maintenance is simple；
2, low cost.The material and element used is that domestic market is existing, is not necessarily to custom-made, makes also simple, section
About a large amount of fund and equipment investment, take full advantage of existing resource, therefore low cost, and 1/5th of only existing casting machine
Below；
3, operation is extremely simple, and labor intensity is extremely low, intelligent.Touch screen human-computer interface can be used in control system, can incite somebody to action
The parameters such as poured weights, the duration of pouring, the moving distance of different casting molds are modified and are stored in a program, and when casting only need to be by program
Recall, casting can be easily accomplished by clicking button, and programming makes casting process very steady, can carry out manually, half from
Dynamic and automatic casting.
4, poured weights are accurate, and casting quality is high.Equipped with weight sensor, weight signal is accurately input in PLC, is poured
Note precision is very accurate, and accuracy will not waste molten iron (being usually manually cast with the waste of 2-5%), not deposit within 0.5%
In iron liquid cutout, overflow and under pour phenomenon.
5, operator's casting environment is good, highly-safe.Operator can use remote controller operation at a distance, separate high temperature liquid iron,
Heat radiation of the casting mold to operator.
6, high production efficiency saves a large amount of operating personnels.Casting process is process control, eliminates invalid wait and round-trip
Time only needs one man operation from transport molten iron to casting complete；The work that 1.5 tons of molten iron need six people to complete at 20 minutes,
Only a people is needed to be easily accomplished in 12 minutes.
7, wide adaptability.The casting machine is most suitable for the casting (can not embodying its advantage more than 100kg) of casting 4-100kg,
It is not only suitable for mo(u)lding line casting, similarly suitable place casting, it is only necessary to increase gantry rail.
8, casting effect is good, practical.Casting programming is researched and developed alone according to casting scene is practical, and the program is
Through the improvement by tens times and it is poured test for up to ten thousand times, practical casting achieves good effect.
Detailed description of the invention
Fig. 1 is the perspective view of an embodiment of the present invention；
Fig. 2 is the stereogram exploded view of an embodiment of the present invention.
Specific embodiment
The technical issues of in order to keep the utility model solved, technical solution and beneficial effect are more clearly understood, below
In conjunction with accompanying drawings and embodiments, the present invention will be further described in detail.It should be appreciated that specific implementation described herein
Example is only used to explain the utility model, is not used to limit the utility model.
A kind of intelligent liquimetric autopour machine as shown in the figure, including control device 8 and casting device, the casting device
Including casting ladle 1, bag support 41, inclining rotary mechanism, weight sensor 31, supporting station 30 and rack are poured, the inclining rotary mechanism setting exists
Described to pour to drive the casting ladle 1 to rotate on bag support 41, the weight sensor 31 is connect with control device 8 as information to survey
Measure the weight of molten metal in the casting ladle 1, the rack includes a pedestal 12 and four guide posts 42 being fixed on pedestal 12,
The supporting station 30 is slippingly arranged on the guide post 42, and elastic bearing is equipped between the supporting station 30 and the rack
Mechanism, the weight sensor 31 are fixed on the supporting station 30, are fixed with casting ladle fulcrum bearing on the weight sensor 31
32, the bag support 41 that pours is arranged in the casting ladle fulcrum bearing 32.
The supporting station 30 includes two channel steels, and two channel steels can connect into frame-like by connector (not shown).
The elastic bearing mechanism is spring 28, is arranged with a spring 28 on each guide post 42 respectively, and the supporting station 30 is pressed
On four springs 28.
The inclining rotary mechanism includes servo motor 6, speed reducer 45, shaft coupling 2 and is fixed on the retarder poured on bag support
46, the servo motor 6 connects the input terminal of the speed reducer 45, and the output end of the speed reducer 45 passes through the shaft coupling 2
With allow the input terminal of the retarder 46 to couple, the output end of the retarder 46 couples the shaft of the casting ladle 1.
The pedestal 12 is equipped with axle 23 and wheel 18 and becomes a car body, and the car body is equipped with movable motor 10, institute
Movable motor 10 is stated to couple by speed reducer, chain-drive mechanism 11 with axle 23.Two axles 23 are pivoted by bearing block 43 respectively
In 12 bottom of pedestal.Car body can be placed in track (not shown) and walk.
The bag support 41 that pours includes two support columns 47, and the lower end of the support column 47 is respectively equipped with axle sleeve 48, described
The shaft of 1 two sides of casting ladle respectively rotatably passes through corresponding axle sleeve 48, and the axle sleeve 48 is placed on the casting ladle fulcrum bearing 32
Recess in.
In use, two weight sensors 31 are input a signal into control device 8 by measure and control instrument, according to casting weight
Amount and casting mold pitch are poured parameter and moving distance to set, by start button: servo motor 6 rotates -- accurately quantify molten iron
Injecting casting mold -- casting ladle 1 turns round certain angle --, casting trolley is mobile, completes a casting circulation.The work of four compressed springs 28
With being that weight declines after being cast, spring 28 extends, and casting ladle 1 is risen automatically, and the height of ladle spout 44 can be held essentially constant；
Repeatable circulation, realizes automatic casting, until molten iron casting finishes in wrapping.
It can be equipped with the data-interface being connect with computer, it can be achieved that computer remote monitors in real time in control device 8；Same fashionable dress
There is remote control device, carries out remote-controlled operation.
The material and element that this intelligence liquimetric autopour machine uses are that domestic market is existing, are not necessarily to custom-made, system
Work is also simple, saves a large amount of fund and equipment investment, takes full advantage of existing resource；Only programming is only according to casting
It researches and develops alone at scene；The program has already passed through tens improvement and up to ten thousand casting tests, and practical casting effect is highly desirable.
The intelligence liquimetric autopour machine is easy to operate, and casting can be easily accomplished by only needing to push the button, and is applicable in model
The work wide, 1.5 tons of molten iron need six people to complete at 20 minutes is enclosed, only needs a people that can be easily accomplished in 12 minutes, program
Design makes casting process very steady, realizes that precisely casting, accuracy will not waste molten iron and (usually manually pour within 0.5%
It is marked with the waste of 2-5%), all places of foundry can be achieved by the connection with gantry rail and the automatic of various casting is poured
Note.
The intelligence liquimetric autopour machine is cheap, is 1/5th of same type casting machine hereinafter, having very high
Practical value can bring considerable economic benefit and social benefit for foundry enterprise, highly promote.
Word " comprising " is not excluded for other element or steps, word "a" or "an" in the description of the present invention,
It is not excluded for multiple.
In the description of the present invention, it should be understood that term " one end ", " first end ", " second end " etc. indicate
Orientation or positional relationship be to be based on the orientation or positional relationship shown in the drawings, be merely for convenience of description the utility model and letter
Change description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific orientation construct and
Operation, therefore should not be understood as limiting the present invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " Gu
Calmly ", " connection " etc. shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；
It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, can also indirectly connected through an intermediary, it can be with
It is the connection inside two elements.For the ordinary skill in the art, it can understand that above-mentioned term exists with concrete condition
Concrete meaning in the utility model.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model
Protection scope within.As long as in addition, technical characteristic involved in each embodiment of described the utility model that
Not constituting conflict between this can be combined with each other.
Claims (5)
1. a kind of intelligence liquimetric autopour machine, including control device and casting device, the casting device include casting ladle, casting ladle
Bracket, inclining rotary mechanism, weight sensor, supporting station and rack, the inclining rotary mechanism setting are poured on bag support described with driving
The casting ladle rotation, the weight sensor are connect as information with control device to measure the weight of molten metal in the casting ladle
Amount, it is characterised in that: the rack includes a pedestal and at least three guide posts being fixed on the base, the supporting station slip
Ground is arranged on the guide post, and elastic bearing mechanism is equipped between the supporting station and the rack, and the weight sensor is solid
It is scheduled on the supporting station, casting ladle fulcrum bearing is fixed on the weight sensor, the bag support that pours is arranged in the casting ladle
In fulcrum bearing.
2. intelligence liquimetric autopour machine according to claim 1, it is characterised in that: the elastic bearing mechanism is bullet
Spring is arranged with a spring on each guide post respectively, and the supporting station is pressed on the spring.
3. intelligence liquimetric autopour machine according to claim 1, it is characterised in that: the inclining rotary mechanism includes servo electricity
Machine, gear reducer, shaft coupling and it is fixed on the retarder poured on bag support, the servo motor connects the input of the speed reducer
End, the output end of the speed reducer by the shaft coupling with allow the input terminal of the retarder to couple, the retarder it is defeated
Outlet couples the shaft of the casting ladle.
4. intelligence liquimetric autopour machine according to claim 1, it is characterised in that: the bag support that pours includes two branch
Dagger, the lower end of the support column are respectively equipped with axle sleeve, and the shaft of the casting ladle two sides respectively rotatably passes through corresponding axis
Set, the axle sleeve are placed in the recess of the casting ladle fulcrum bearing.
5. intelligence liquimetric autopour machine according to claim 1, it is characterised in that: the pedestal is equipped with axle and wheel
And becoming a car body, the car body is equipped with movable motor, and the movable motor is joined by speed reducer, chain-drive mechanism and axle
It connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821558235.2U CN209255830U (en) | 2018-09-22 | 2018-09-22 | Intelligent liquimetric autopour machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821558235.2U CN209255830U (en) | 2018-09-22 | 2018-09-22 | Intelligent liquimetric autopour machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209255830U true CN209255830U (en) | 2019-08-16 |
Family
ID=67552960
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821558235.2U Expired - Fee Related CN209255830U (en) | 2018-09-22 | 2018-09-22 | Intelligent liquimetric autopour machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209255830U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109249010A (en) * | 2018-09-22 | 2019-01-22 | 陈庚 | Intelligent liquimetric autopour machine |
-
2018
- 2018-09-22 CN CN201821558235.2U patent/CN209255830U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109249010A (en) * | 2018-09-22 | 2019-01-22 | 陈庚 | Intelligent liquimetric autopour machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190816 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |