CN209254682U - A kind of porcelain ball forming equipment - Google Patents
A kind of porcelain ball forming equipment Download PDFInfo
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- CN209254682U CN209254682U CN201821417241.6U CN201821417241U CN209254682U CN 209254682 U CN209254682 U CN 209254682U CN 201821417241 U CN201821417241 U CN 201821417241U CN 209254682 U CN209254682 U CN 209254682U
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Abstract
The utility model discloses a kind of porcelain ball forming equipment, including ball machine structure, powder feeding machine structure, water supply mechanism and control device；Described ball machine structure includes the first driving device of rack, the group's ball kettle being arranged on the rack and the ball kettle rotation of driving group；The powder feeding machine structure includes crossbeam, the storage tank being arranged on crossbeam, the conveyor belt below storage tank, the second driving device of driving conveyor belt movement and the charging portion positioned at conveyor belt end；Water tank, ejecting device and the flow controller that the water supply mechanism includes pedestal, is set on the base；The control device is connect with gravity sensor, flow controller, first driving device and the second driving device, for controlling the additive amount of powder and water and rolling into a ball the revolving speed of ball kettle.Fundamentally guarantee the stabilization of formed product speed, to stablize, improve the quality and its stability of porcelain ball.
Description
Technical field
The utility model relates to the processing technology field of ceramics more particularly to a kind of porcelain ball forming equipment.
Background technique
Porcelain ball is widely used in the industries such as ceramics, glass, enamel, pigment, chemical industry, is grinding in all kinds of grinding machine fine crushing devices
Sphere, intensity is high, wears away small, strong applicability, and crush efficiency is high.
Porcelain ball forming method mainly has isostatic pressing and rolling to form two kinds at present.Wherein, with the porcelain of isostatic pressing
Ball green body is compared, and molding its compactness of porcelain ball green body of rolling is more excellent.But during rolling molding, the matter of porcelain ball green body
Amount is influenced by many factors, such as rolls into a ball the influence of the additive amount factor of the revolving speed of ball kettle, powder and water.Existing porcelain ball rolling
Molding equipment is mostly semi-mechanization or manual type addition powder and water, seriously affects the quality of porcelain ball, and production efficiency is low.
In addition, needing to judge porcelain ball green body quality situation by worker during porcelain ball forming, to determine to add
Powder and the amount for adding water.Therefore, the quality of porcelain ball is affected by human factors very big, and the internal structure of porcelain ball is uneven, or even goes out
The defects of existing ball interior layering, spherome surface crackle, coarse, viscous hole.
Summary of the invention
Technical problem to be solved by the utility model is to provide a kind of porcelain ball forming equipment, realize automatic addition powder
Material and water improve the quality of porcelain ball.
In order to solve the above-mentioned technical problem, the utility model provides a kind of porcelain ball forming equipment, including ball machine structure plus
Powder mechanism, water supply mechanism and control device；
Described ball machine structure includes rack, the disk being arranged on the rack and the first driving dress for driving disk rotational
It sets；
The powder feeding machine structure includes crossbeam, the storage tank being arranged on crossbeam, the conveyor belt below storage tank, drives
The second mobile driving device of dynamic conveyor belt and the charging portion positioned at conveyor belt end, the charging portion are located at group's ball
The top of kettle opening, for the powder in storage tank to be added in a ball kettle, wherein the crossbeam is equipped with weighing and sensing
Device, for weighing the weight of storage tank；
Water tank, ejecting device and the flow controller that the water supply mechanism includes pedestal, is set on the base, it is described
Ejecting device is located at the side of group's ball kettle opening, and is connect by pipeline with water tank, for the water in water tank to be added to
On in group's ball kettle, flow controller is arranged on pipeline, wherein the pedestal is connected with weighing sensor, for weighing water storage
The weight of tank；
The control device is connect with gravity sensor, flow controller, first driving device and the second driving device, is used
In the revolving speed of the additive amount and group's ball kettle of control powder and water.
As an improvement of the above scheme, the control device includes controller, Weighing module and output module, the weighing
Module is used to receive the signal of weighing sensor, and after controller is handled signal, the first drive is controlled by output module
Dynamic device, the second driving device and flow controller.
As an improvement of the above scheme, the condition of different model porcelain ball forming is preset in controller, including ball kettle turns
Speed, the amount of addition powder and the amount for adding water；When starting, controller drives first driving device to control according to pre-set programs
The revolving speed of briquetting ball kettle drives the second driving device to control the additive amount of powder, flow controller is driven to control adding for water
Dosage.
As an improvement of the above scheme, when starting, the weighing sensor of charging mechanism weighs the weight of storage tank, and will count
According to Weighing module is sent to, the weight data received is compared controller with preset value, when the weight of storage tank reaches
When preset value, output module issues stop signal, and the second driving device stops working, and stops Xiang Tuanqiu kettle and adds powder.
As an improvement of the above scheme, when starting, the weighing sensor of water supply mechanism weighs the weight of water tank, and will count
According to Weighing module is sent to, the weight data received is compared controller with preset value, when the weight of water tank reaches
When preset value, output module issues stop signal, and flow controller stops working, and stops Xiang Tuanqiu kettle and adds water.
As an improvement of the above scheme, the ejecting device includes atomizer, and be connected on atomizer into
Water in atomizer is carried out uniform atomizing by liquid pipe road and admission line, the gas in admission line, and atomized water is uniform
In the group's of being sprayed onto ball kettle.
As an improvement of the above scheme, liquid switch and liquid control valve are connected in turn in the input duct, it is described
It is connected with gas switch and gas control valve on admission line in turn.
As an improvement of the above scheme, the first driving device includes first motor, gear assembly, the first driving belt
And driving shaft, first driving belt are connected on first motor and gear assembly, the driving shaft is connected to gear assembly
On ball kettle, the first motor drives driving shaft rotation by the first driving belt and gear assembly, and driving shaft drives group
The rotation of ball kettle.
As an improvement of the above scheme, second driving device includes the second motor, the second driving belt and shaft, institute
It states the second driving belt to be connected in the second motor and shaft, the second motor drives shaft to be turned by the second driving belt
Dynamic, the shaft drives conveyor belt to be moved.
As an improvement of the above scheme, the charging portion includes ontology and baffle, and the ontology is located at conveyor belt portion
Lower section, the baffle are upwardly extended along the edge of ontology, and are located at the end of conveyor belt.
Implement the utility model, has the following beneficial effects:
1, a kind of porcelain ball forming equipment provided by the utility model, including ball machine structure, powder feeding machine structure, water supply mechanism and control
Device processed；Described ball machine structure includes the first driving of rack, the group's ball kettle being arranged on the rack and the ball kettle rotation of driving group
Device；The powder feeding machine structure includes crossbeam, the storage tank being arranged on crossbeam, the conveyor belt below storage tank, driving
The second mobile driving device of conveyor belt and the charging portion positioned at conveyor belt end；The water supply mechanism include pedestal,
Water tank, ejecting device and the flow controller being set on the base；The control device and gravity sensor, flow control
Device, first driving device are connected with the second driving device, for controlling the additive amount of powder and water and the revolving speed of disk.This reality
With the novel mutual cooperation by powder feeding machine structure, water supply mechanism and control device, the automatic addition of powder and water is realized, thus
The influence of human factor is reduced, the quality of porcelain ball is improved.
2, admission line is connected on atomizer by the utility model, is atomized thinner by the liquid in atomizer,
Make atomization after steam diameter it is smaller, increase the steam quantity in unit volume, make steam it is more uniform be sprayed at porcelain ball
The surface of green body makes the addition of porcelain ball green body powder and moisture in forming process so that porcelain ball billet surface adheres to powder
It is more uniform, to be conducive to uniformly growing up for porcelain ball green body.
Detailed description of the invention
Fig. 1 is the perspective view of the utility model porcelain ball forming equipment；
Fig. 2 is the structural schematic diagram of the utility model group ball machine structure；
Fig. 3 is the structural schematic diagram of the utility model powder feeding machine structure；
Fig. 4 is the structural schematic diagram of the utility model water supply mechanism；
Fig. 5 is the structural schematic diagram of the utility model ejecting device；
Fig. 6 is the schematic diagram of the utility model control device；
Fig. 7 is the relational graph of porcelain ball blank forming time and powder and water additive amount.
Specific embodiment
It is practical new to this below in conjunction with attached drawing to keep the purpose of this utility model, technical solution and advantage clearer
Type is described in further detail.
Referring to Fig. 1, a kind of porcelain ball forming equipment provided by the utility model, including ball machine structure 1, powder feeding machine structure 2, Jia Shui
Mechanism 3 and control device 4.
Referring to fig. 2, group's ball machine structure 1 includes 12 turns of disk of rack 11, the group's ball kettle 12 being arranged in rack 11 and driving
Dynamic first driving device.
First driving device includes first motor 131, gear assembly 132, the first driving belt 133 and driving shaft 134, and
One driving belt 133 is connected on first motor 131 and gear assembly 132, and driving shaft 134 is connected to gear assembly 132 and group
On ball kettle 12, the first motor 131 drives driving shaft 134 to rotate by the first driving belt 133 and gear assembly 132, main
Moving axis 132 drives group's ball kettle 12 to rotate.Specifically, driving shaft 134 is fixed on disk 12 by connector 135.Gear assembly
132 are made of multiple gear wheels and pinion gear.In the other embodiments of the utility model, group's ball machine structure 1 can also be market
Group's ball kettle pelletizer of upper sale.
Referring to Fig. 3, powder feeding machine structure 2 includes crossbeam 21, the storage tank 22 being arranged on crossbeam 21, is located at below storage tank 22
Conveyor belt 23, mobile the second driving device of driving conveyor belt 23 and the charging portion positioned at 23 end of conveyor belt
25, the charging portion 25 is located at the top that group's ball kettle 12 is open, for the powder in storage tank 22 to be added in a ball kettle 12,
Wherein, the crossbeam 21 is equipped with weighing sensor 5, for weighing the weight of storage tank 22.
Second driving device includes the second motor 241, the second driving belt 242 and shaft 243, the second driving belt 242
It is connected in the second motor 241 and shaft 243, the second motor 241 drives 243 turns of shaft by the second driving belt 242
Dynamic, the shaft 243 drives conveyor belt 23 to be moved.
When work, powder is fallen in conveyor belt 23 from storage tank 22, the second motor 241 drive conveyor belt 23 to
25 direction of charging portion it is mobile, when the powder in conveyor belt 23 is moved to charging portion 25, powder is fallen to from charging portion 25
In group's ball kettle 12, to complete addition step.
For the ease of by powder addition all storage tanks 22, the crossbeam 21 is equipped with blowing layer, and the blowing layer is located at
The surrounding that storage tank 22 is open.Wherein, on the fixed floor of crossbeam 21, it is used to support the other component of powder feeding machine structure 2.
In order to guarantee to add the accuracy of powder, the charging portion 25 includes ontology 251 and baffle 252.Ontology 251 is located at
The lower section of 23 end of conveyor belt, the powder in conveyor belt 23 are fallen in ontology 251 automatically under gravity, in turn
In the group's of being added to ball kettle 12.Preferably, the shape of the ontology 251 is infundibulate.The baffle 252 along ontology 251 side
Edge upwardly extends, and is located at the end of conveyor belt 23, for stopping the powder in conveyor belt 23 to fall to outside charging portion, really
Protect the accuracy of powder additive amount.
Referring to fig. 4, water supply mechanism 3 includes pedestal 31, the water tank 32 being arranged on pedestal 31, ejecting device 33 and stream
Amount controller 34, the ejecting device 33 is located at the side of the opening of disk 12, and is connect by pipeline with water tank 32, and being used for will
On water in water tank 32 is added in a ball kettle 12, flow controller 34 is arranged on pipeline, wherein the pedestal 31 connects
There is weighing sensor 5, for weighing the weight of water tank 32.Specifically, the weighing sensor 5 is located at the lower section of pedestal 31.
Preferably, the flow controller 34 is metering pump.
When work, water in water tank 32 is transported to ejecting device 33 by flow controller 34, ejecting device by water from
In the dynamic group's of being sprayed onto ball kettle 12, to complete to add water step.
Referring to Fig. 5, ejecting device 33 includes atomizer 331, and the input duct being connected on atomizer 331
332 and admission line 333, the water in atomizer 331 is carried out uniform atomizing by the gas in admission line 333, and will atomization
Water is uniformly in the group's of being sprayed onto ball kettle 12.Preferably, liquid switch 334 and liquid control valve are connected in turn in input duct 332
335, gas switch 336 and gas control valve 337 are connected in turn on the admission line.
Admission line 333 is connected on atomizer 331 by the utility model, further by the liquid in atomizer 331
Body is atomized thinner, and the steam diameter after making atomization is smaller, increases the steam quantity in unit volume, keeps steam more uniform
The surface for being sprayed at porcelain ball green body, in favor of porcelain ball billet surface adhere to powder, make porcelain ball green body powder in forming process
It is more uniform with the addition of moisture, to be conducive to uniformly growing up for porcelain ball green body.
In order to further increase porcelain ball blank forming quality, liquid filter is also connected in the input duct 332
338.In order to improve filter effect, the liquid filter 338 is arranged between liquid switch 334 and liquid control valve 335.Institute
It states and is also connected with pneumatic filter 339 on admission line 333.In order to improve filter effect, the setting of pneumatic filter 339 exists
Between gas switch 336 and gas control valve 337.It should be noted that the atomizer 331 of the utility model is air atomizing
Nozzle, model 1/4JN.
The control device 4 and gravity sensor 5, flow controller 34, first motor 131 and the second motor of the utility model
241 connections, for controlling the additive amount of powder and water and rolling into a ball the revolving speed of ball kettle 12.
Referring to Fig. 6, control device 4 includes controller 41, Weighing module 42 and output module 43, and the Weighing module 42 is used
In the signal for receiving weighing sensor 5, after controller 41 is handled signal, first motor is controlled by output module 43
131, the connection of the second motor 241 and flow controller 34.
Specifically, being preset with the condition of different model porcelain ball forming in controller 41, including ball kettle revolving speed, addition powder
Amount and add water amount；When starting, controller 41 drives first motor 131 come the group's of control ball kettle according to pre-set programs
Revolving speed drives 241 device of the second motor to control the additive amount of powder, drives flow controller 34 to control the additive amount of water.
When starting, the weighing sensor 5 of charging mechanism 2 weighs the weight of storage tank 22, and transfers data to weighing mould
The weight data received is compared with preset value for block 42, controller 41, when the weight of storage tank 22 reaches preset value,
Output module 43 issues stop signal, and the second motor 241 stops working, so that stopping Xiang Tuanqiu kettle 12 adds powder.In addition, plus
The weighing sensor 5 of water dispenser structure 3 weighs the weight of water tank 32, and transfers data to Weighing module 42, and controller 41 will connect
The weight data received is compared with preset value, and when the weight of water tank 42 reaches preset value, the sending of output module 43 stops
Stop signal, flow controller 34 stop working, so that stopping Xiang Tuanqiu kettle 12 adds water.
Since porcelain ball green body is during rolling forms, needs to add powder and Jia Shui stage by stage, be referring to Fig. 7, Fig. 7
The relational graph of porcelain ball blank forming time and powder and water additive amount, wherein abscissa is porcelain ball idiosome molding time, ordinate
It is the additive amount of powder and water.Fig. 7 is not the utility model porcelain ball actually molding proportionate relationship figure only with reference to figure.In order to
Guarantee the quality of porcelain ball, reduce influence of the human factor to porcelain ball quality, the utility model is by by the porcelain ball blank forming time
Pre-entered in the controller with the relevant parameter of powder and water additive amount, after startup program, controller according to pre-set programs,
Output module issues enabling signal, and first motor, the second motor and flow controller are started to work, controlled by first motor
The revolving speed of group's ball kettle, adds powder by the second motor, water is added by flow controller, meanwhile, weighing sensor one
The weight data of storage tank 22 and water tank 42 is directly transferred to Weighing module, controller by the data received and preset value into
Row compare, when the weight of storage tank 22 and water tank 42 reaches preset value, output module issue stop signal, the second motor and
Flow controller stops working, and stops adding powder and Jia Shui to stop Xiang Tuanqiu kettle.It is defeated when the time reaching program preset value
Module issues enabling signal, the second motor and flow controller starting out, continues addition powder and Jia Shui in Xiang Tuanqiu kettle, so
It is repeated, until program is completed.
It should be noted that first motor and the second motor are preferably servo motor, controller is preferably PLC controller,
Weighing sensor is Air China's electrometric sensor.
Preferably, the control device further includes touch screen, related data can be shown, and can pass through touch
Screen carries out manual operation, setting parameter and modification program.
Above disclosed is only a kind of preferred embodiment of the utility model, certainly cannot be practical to limit with this
Novel interest field, therefore equivalent variations made according to the claim of the utility model still belong to what the utility model was covered
Range.
Claims (10)
1. a kind of porcelain ball forming equipment, which is characterized in that including a ball machine structure, powder feeding machine structure, water supply mechanism and control device；
Described ball machine structure includes rack, the group's ball kettle being arranged on the rack and the first driving dress of driving group ball kettle rotation
It sets；
The powder feeding machine structure include crossbeam, the storage tank being arranged on crossbeam, the conveyor belt below storage tank, driving it is defeated
The second driving device for sending belt mobile and the charging portion positioned at conveyor belt end, the charging portion are located at group's ball kettle and open
The top of mouth, for the powder in storage tank to be added in a ball kettle, wherein the crossbeam is equipped with weighing sensor, uses
In the weight for weighing storage tank；
Water tank, ejecting device and the flow controller that the water supply mechanism includes pedestal, is set on the base, the spray head
Device is located at the side of group's ball kettle opening, and is connect by pipeline with water tank, for the water in water tank to be added to a ball
On in kettle, flow controller is arranged on pipeline, wherein the pedestal is connected with weighing sensor, for weighing water tank
Weight；
The control device is connect with gravity sensor, flow controller, first driving device and the second driving device, for controlling
The additive amount of powder and water processed and the revolving speed for rolling into a ball ball kettle.
2. porcelain ball forming equipment as described in claim 1, which is characterized in that the control device includes controller, weighing mould
Block and output module, the Weighing module are used to receive the signal of weighing sensor, after controller is handled signal, pass through
Output module controls first driving device, the second driving device and flow controller.
3. porcelain ball forming equipment as claimed in claim 2, which is characterized in that be preset with different model porcelain ball forming in controller
Condition, including a ball kettle revolving speed, add powder amount and add water amount；When starting, controller drives according to pre-set programs
Dynamic first driving device drives the second driving device to control the additive amount of powder, drives flow come the revolving speed of the group's of control ball kettle
Controller controls the additive amount of water.
4. porcelain ball forming equipment as claimed in claim 3, which is characterized in that when starting, the weighing sensor of charging mechanism claims
The weight of storage tank is taken, and transfers data to Weighing module, controller compares the weight data received and preset value
Right, when the weight of storage tank reaches preset value, output module issues stop signal, and the second driving device stops working, and stops
Xiang Tuanqiu kettle adds powder.
5. porcelain ball forming equipment as claimed in claim 4, which is characterized in that when starting, the weighing sensor of water supply mechanism claims
The weight of water tank is taken, and transfers data to Weighing module, controller compares the weight data received and preset value
Right, when the weight of water tank reaches preset value, output module issues stop signal, and flow controller stops working, stop to
Group's ball kettle adds water.
6. porcelain ball forming equipment as described in claim 1, which is characterized in that the ejecting device includes atomizer, and
The input duct and admission line being connected on atomizer, the gas in admission line carry out the water in atomizer uniform
Atomization, and will be in the atomized water uniformly group's of being sprayed onto ball kettle.
7. porcelain ball forming equipment as claimed in claim 6, which is characterized in that be connected with liquid in turn in the input duct and open
It closes and liquid control valve, is connected with gas switch and gas control valve in turn on the admission line.
8. porcelain ball forming equipment as described in claim 1, which is characterized in that the first driving device include first motor,
Gear assembly, the first driving belt and driving shaft, first driving belt is connected on first motor and gear assembly, described
Driving shaft is connected on gear assembly and group's ball kettle, and the first motor is driven actively by the first driving belt and gear assembly
Axis rotation, driving shaft drive group's ball kettle rotation.
9. porcelain ball forming equipment as described in claim 1, which is characterized in that second driving device include the second motor,
Second driving belt and shaft, second driving belt are connected in the second motor and shaft, and the second motor is passed by second
Dynamic belt drives shaft to be rotated, and the shaft drives conveyor belt to be moved.
10. porcelain ball forming equipment as described in claim 1, which is characterized in that the charging portion includes ontology and baffle, described
Ontology is located at the lower section in conveyor belt portion, and the baffle is upwardly extended along the edge of ontology, and is located at the end of conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821417241.6U CN209254682U (en) | 2018-08-31 | 2018-08-31 | A kind of porcelain ball forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821417241.6U CN209254682U (en) | 2018-08-31 | 2018-08-31 | A kind of porcelain ball forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209254682U true CN209254682U (en) | 2019-08-16 |
Family
ID=67551878
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821417241.6U Active CN209254682U (en) | 2018-08-31 | 2018-08-31 | A kind of porcelain ball forming equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209254682U (en) |
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2018
- 2018-08-31 CN CN201821417241.6U patent/CN209254682U/en active Active
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Legal Events
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230707 Address after: 528000 No. 18, Huiyuan Road, Chancheng District, Foshan City, Guangdong Province Patentee after: Guangdong Foshan Ceramic Research Institute Holding Group Co.,Ltd. Patentee after: PINGXIANG JINGANG TECHNOLOGY INDUSTRIAL PARK Co.,Ltd. Address before: 337000 no.1-201, area a, Xiangdong Industrial Park, Pingxiang City, Jiangxi Province Patentee before: PINGXIANG JINGANG TECHNOLOGY INDUSTRIAL PARK Co.,Ltd. |