A kind of novel sacculus molding equipment
Technical field
The utility model belongs to technical field of medical equipment, more particularly to a kind of novel sacculus molding equipment.
Background technique
Foley's tube is the key that human vas and other lumens are dredged and widely used bracket conveying equipment, and ball
Capsule is the part of most critical on foley's tube.Sacculus generally requires high anti-burst performance, while requiring thin-walled, soft
It is soft, it is foldable.Meet these requirements, not requiring nothing more than the polymer material used has extremely strong mechanical and physical character, simultaneously
Very high requirement is proposed to moulding process.In order to meet technique requirement, the offer heating of the necessary precise and high efficiency of molding equipment adds
Pressure, and speed and displacement are adjusted on a large scale, it is also necessary to accurate temperature and pressure control is provided.Efficient heating cooling system
System and flexible transmission system are always the target of sacculus molding equipment research and development.The more commonly used technology of sacculus molding equipment at present
It include: heating coolant jacket, mold, high pressure nitrogen feed system, clamping and transmission system.
The polymer tubing of extrusion molding first has to carry out both ends stretching in the prior art, in order to pass through mold stomidium.
This process needs an other individual stretcher.Most crucial part is that heating is cold inside existing sacculus molding equipment
But it covers.The interlayer of heating coolant jacket installs several electrically heated rods to meet the needs of rapid and uniform heating, while interlayer space is cold
Directly logical cooling water heats the core installation mold of coolant jacket to be rapidly cooled to mold when but.It is logical to heat coolant jacket
Mold is crossed to heat internal conduit, after conduit softening, the inflation and both ends collet of the high pressure nitrogen of catheter interior
Under the collective effect of stretching, conduit is by inflation and is adjacent to mould inner wall formation sacculus.Later by heat-insulation pressure keeping be formed, then into
Enter cooling and shaping and then completes sacculus forming process.
Heating coolant jacket bulky first has to pass through in each molding cycle is heated to forming temperature by room temperature, warp
Heat preservation is crossed, is then cooled to the process of room temperature again.Due to heating the volume of coolant jacket itself, in addition mold, system has larger
Thermal inertia, this just fundamentally limits molding efficiency, and sacculus is bigger, heating coolant jacket it is also bigger, thermal inertia
It is bigger, to cause the heating in sacculus forming process unevenly slow with heating cooling velocity, and then lead to sacculus shaping efficiency
Lowly;Secondly, to the sacculus of different-diameter and length, it is necessary to which, using the heating coolant jacket of corresponding size, this just needs user to purchase
Many various sizes of heating coolant jackets are bought, so that the after-cost of equipment is high.
Summary of the invention
The purpose of this utility model is that: in order to solve, existing sacculus molding equipment heating is uneven, heating speed is slow
The technical issues of size sacculus different with processing need replacing different heating cooling device, provides a kind of novel sacculus molding equipment
Have the characteristics that homogeneous heating, heating speed are fast and form various sizes of sacculus without needing to change heating-cooling device.
The technical solution adopted in the utility model is as follows:
A kind of novel sacculus molding equipment, including crossbeam are provided with heating component, transmission component and fixture on the crossbeam
Component is connected with first movement seat, the first movement seat setting heating component symmetrical above and below, institute on the crossbeam
Stating heating component includes lifting cylinder and heating muff, and lifting cylinder, the lifting air are fixedly installed on the first movement seat
The side transmission connection heating muff of cylinder, the heating muff includes cavity, and fan, heating core are provided in the cavity
And the fan is fixedly installed in spray head, described intracorporal one end of chamber, the spray head, institute is fixedly installed in the intracorporal other end of chamber
It states and is provided with heating core between spray head and fan;
The front and back of the crossbeam is symmetrically flexibly connected the transmission component, and the transmission component includes synchronous belt, the first step
Into motor, the first synchronizing wheel, the second Mobile base, second stepper motor and the second synchronizing wheel, the both ends of the crossbeam are fixedly installed
First stepper motor is fixedly installed on the first movement seat in the synchronous belt, is sequentially connected on the first stepper motor
One synchronizing wheel, first synchronizing wheel engage connection with synchronous belt, and it is mobile that second is symmetrically connected on the crossbeam
Seat is fixedly connected with the second stepper motor on rear side of second Mobile base, is sequentially connected second on the second stepper motor
Synchronizing wheel, second synchronizing wheel engage connection with synchronous belt, and front side is provided with clamp assembly on second Mobile base.
The utility model it is further preferred, the clamp assembly includes left collet and right collet, the left collet and the right side
It is provided with mold between collet, bracket is movably set on the crossbeam, work nest, the work nest are offered on the bracket
The interior setting mold, the left collet and right collet are fixed on second Mobile base, and the one of the left collet
Side is provided with pressure-applying unit.
The utility model it is further preferred, the pressure-applying unit includes pressurized cylinder and sealing element, the left collet
Side fixed connection and sealing part, the pressure-applying unit are fixed on the second Mobile base, and the pressurized cylinder and sealing element connect
It is logical, it is provided with sealing element between the sealing element and mold,
The utility model it is further preferred, it is described to hold down assembly including upper hold-down head and lower hold-down head, the upper compression
Head is sequentially connected with pressurized cylinder, and the pressurized cylinder is fixed on the second Mobile base.
The utility model it is further preferred, the first slide assemblies, institute are provided between the first movement seat and crossbeam
Stating the first slide assemblies includes the first sliding rail and the first sliding block, and the setting symmetrical above and below of the crossbeam first sliding rail is described
First sliding rail is slidably connected with the first sliding block.
The utility model it is further preferred, the second slide assemblies, institute are provided between second Mobile base and crossbeam
Stating the second slide assemblies includes the second sliding rail and the second sliding block, and the setting symmetrical above and below of the crossbeam second sliding rail is described
Second sliding rail is slidably connected with the second sliding block.
The utility model it is further preferred, first sliding groove is provided on the first movement seat, is arranged on the cavity
There is third sliding block compatible with first sliding groove, the third sliding block is slidably connected with the first sliding groove.
Working principle: when utility model works, mold is put into mould rack and is fixed, conduit is put into mold
In, conduit left end is inserted into sealing element, and starting pressurized cylinder carries out pressurization to conduit, and in the folder of left collet and right collet
Conduit is clamped under the effect of holding, drives heating muff to move up and down on first movement seat by lifting cylinder, chamber
Intracorporal fan blows the hot-air around heating core and forms the hot-air of turbulent flow, and is ejected on mold by spray head, to mold
Interior conduit is heated, and since the turbulent hot-air by being driven by fan directly heats die surface, turbulent flow is passed
The thermal efficiency is higher than simple heat transfer, and without thermal inertia caused by bulky heating coolant jacket, so that turbulent hot-air pair
When mold heats, heats more uniform and heat quicker, while heating, pressurization is sealed to conduit by sealing element
Inflation, meanwhile, starting is symmetricly set on the ambilateral second stepper motor of mould, and second stepper motor is by the second synchronizing wheel same
Step takes to both ends movement, is stretched through both ends of second Mobile base to sacculus towards crossbeam, heating component passes through mold
Internal conduit is heated, after conduit softening, is stretched in the inflation and clamp assembly of the high pressure gas of catheter interior
Collective effect under, conduit by inflation and be adjacent to mould inner wall formed sacculus.
In conclusion by adopting the above-described technical solution, the beneficial effects of the utility model are:
1. the utility model is compared to bulky heating coolant jacket, but utilize High Speed Turbulent hot-air to die surface into
Row directly heat, the high pressure gas of catheter interior inflation and clamp assembly stretch collective effect under, conduit by inflation simultaneously
It is adjacent to mould inner wall and forms sacculus, and turbulent flow heat transfer efficiency is much higher than simple heat transfer, and avoid bulky heating cold
But thermal inertia caused by covering, entire turbulent flow hot air is more uniform and heating is quicker, therefore heating efficiency can be higher,
By the first stepper motor moving left and right on synchronous belt, allow heating component to the molds of a variety of different length sizes
It is heated;By second stepper motor, pass through second stepper motor moving left and right with clamp assembly to mould on synchronous belt
The clamping of tool,
2. the clamping action that the utility model carries out expects pipe by left collet and right collet, so that the second synchronous motor can
To carry out stretching action to crossbeam both ends.
3. the utility model passes through the combination of pressurized cylinder and sealing element, pressurization inflation is sealed to expects pipe.
4. being press-formed by pressurized cylinder and by pressurized nozzles to sacculus.
5. preventing from loosening by the upper hold-down head and lower compression head clamping expects pipe to hold down assembly, while being conducive to improve sealing
The leakproofness of part and expects pipe.
6. by the first sliding groove on the third sliding block and first movement seat that are arranged on cavity, so that heating muff can be with
It is moved up and down under the drive of lifting cylinder, reduces the shaking in moving process, improve stability.
Detailed description of the invention
The utility model will illustrate by example and with reference to the appended drawing, in which:
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the front view of the utility model;
Fig. 3 is the left view of the utility model;
Fig. 4 is the structural schematic diagram of the heating muff of the utility model;
Fig. 5 is the heating component of the utility model and the structural schematic diagram of cooling component;
Fig. 6 is the structural schematic diagram of the outer housing of the utility model;
Fig. 7 is the partial structure diagram of the pressure-applying unit of the utility model.
Appended drawing reference: 1- fixed block, 2- synchronous belt, 3- second stepper motor, 4- lifting cylinder, 5- spray head, the cooling group of 6-
Part, the first stepper motor of 7-, 8- bracket, the second Mobile base of 9-, 10- work nest, 11- cavity, 12- heating muff, 13- first
Sliding slot, 14- third sliding block, 15- sealing element, 16- crossbeam, the first sliding block of 17-, the second sliding rail of 18-, the left collet of 19-, 20- first
Mobile base, the first sliding rail of 21-, the second sliding block of 22-, the right collet of 23-, 24- mold, 25- drive cylinder, 26- pressurized cylinder, 27-
Shell, 28- shield, 29- pressure sensor, 30- display screen, 31- cooling spray, 32- heating core, 33- pedestal, 34- wind
Fan.
Specific embodiment
All features disclosed in this specification or disclosed all methods or in the process the step of, in addition to mutually exclusive
Feature and/or step other than, can combine in any way.
It elaborates below with reference to Fig. 1-7 pairs of the utility model.
Case study on implementation one: a kind of novel sacculus molding equipment, including crossbeam 16 are provided with heating group on the crossbeam 16
Part, transmission component and clamp assembly are connected with first movement seat 20, about the 20 first movement seat on the crossbeam 16
It is symmetrical arranged the heating component, the heating component includes lifting cylinder 4 and heating muff 12, the first movement seat 20
Upper fixed setting lifting cylinder 4, the side transmission connection heating muff 12 of the lifting cylinder 4, the heating muff 12
Including cavity 11, fan 34, heating core 32 and spray head 5 are provided in the cavity 11, one end fixation in the cavity 11 is set
The fan 34 is set, the spray head 5 is fixedly installed in the other end in the cavity 11, is arranged between the spray head 5 and fan 34
There is heating core 32;
The front and back of the crossbeam 16 is symmetrically flexibly connected the transmission component, and the transmission component includes synchronous belt 2, first
The both ends of stepper motor 7, the first synchronizing wheel, the second Mobile base 9, second stepper motor 3 and the second synchronizing wheel, the crossbeam 16 are logical
It crosses fixed block 1 and the synchronous belt 2 is fixedly installed, first stepper motor 7 is fixedly installed on the first movement seat 20, the
Be sequentially connected the first synchronizing wheel on one stepper motor 7, and first synchronizing wheel engages connection with synchronous belt 2, on the crossbeam 16
Bilateral symmetry is connected with the second Mobile base 9, and the second stepper motor 3, institute are fixedly connected on rear side of second Mobile base 9
State second synchronizing wheel that is sequentially connected on second stepper motor 3, second synchronizing wheel engages connection with synchronous belt 2, and described second
Front side is provided with clamp assembly on Mobile base 9, and the clamp assembly includes left collet 19 and right collet 23, left 19 He of collet
It is provided with mold 24 between right collet 23, bracket 8 is movably set on the crossbeam 16, offers work nest on the bracket 8
10, the interior setting mold 24 of the work nest 10, the left collet 19 and right collet 23 are fixed at described second and move
On dynamic seat 9, the side of the left collet 19 is provided with pressure-applying unit, and the pressure-applying unit includes pressurized cylinder 26 and sealing element
15, the side fixed connection and sealing part 15 of the left collet 19, the pressurized cylinder 26 is fixed on the second Mobile base 9,
The pressurized cylinder 26 is connected to sealing element 15, is provided with and is held down assembly between the sealing element 15 and mold 24, the compression
Component includes upper hold-down head 14 and lower hold-down head 13, and the upper hold-down head 14 is sequentially connected with compression cylinder, the compression cylinder
It is fixed on the second Mobile base 9.
The utility model it is further preferred, be provided with the first Slide Group between the first movement seat 20 and crossbeam 16
Part, first slide assemblies include the first sliding rail 21 and the first sliding block 17, the setting symmetrical above and below of the crossbeam 16 described the
One sliding rail 21, first sliding rail 21 are slidably connected with the first sliding block 17.
Working principle: when utility model works, conduit being put into mold 24, and in left collet 19 and right collet 23
Conduit is clamped under clamping action, drives heating muff 12 to carry out on first movement seat 20 up and down by lifting cylinder 4
Mobile, the fan 34 in cavity 11 blows the hot-air around heating core and forms the hot-air of turbulent flow, and is ejected into mould by spray head 5
On tool 24, the conduit in mold 24 is heated, since the turbulent hot-air by being driven by fan 34 is directly to mold 24
Surface is heated, and turbulent flow heat transfer efficiency is higher than simple heat transfer, and used without heat caused by bulky heating coolant jacket
Property, when so that turbulent hot-air heating mold, heat it is more uniform and heat it is quicker, with reference to top description simultaneously,
Starting is symmetricly set on the second stepper motor 3 of 24 two sides of mold, and second stepper motor 3 is by the second synchronizing wheel in synchronous belt 2
On it is mobile to both ends, the both ends of sacculus towards crossbeam 16 are stretched by the second Mobile base 9, after conduit softening,
Under the collective effect that the inflation and clamp assembly of the high pressure gas of catheter interior stretch, conduit is by inflation and is adjacent to 24 inner wall of mold
Form sacculus.
Case study on implementation two: as shown in figure 3, this implementation is to advanced optimize on the basis of embodiment 1, the present embodiment emphasis
Illustrate improvements compared with Example 1, something in common repeats no more, is arranged between second Mobile base 9 and crossbeam 16
Have the second slide assemblies, second slide assemblies include the second sliding rail 18 and the second sliding block 22, the crossbeam 16 it is upper and lower right
Claim that second sliding rail 18 is arranged, second sliding rail 18 is slidably connected with the second sliding block 22, sets on the first movement seat 20
It is equipped with first sliding groove 13, third sliding block 14 compatible with first sliding groove 13, the third sliding block are provided on the cavity 11
14 are slidably connected with the first sliding groove 13.
Case study on implementation three: as shown in figure 4, this implementation is to advanced optimize on the basis of embodiment 1, the present embodiment emphasis
Illustrate improvements compared with Example 1, something in common repeats no more, and the heating muff 12 includes cavity 11, the chamber
Fan 34, heating core 32 and spray head 5 are provided in body 11, the fan 34 is fixedly installed in one end in the cavity 11, described
The spray head 5 is fixedly installed in the other end in cavity 11, heating core 32 is provided between the spray head 5 and fan 34, by heating
Core 32, which is powered, is generating high-temperature hot air, and provides the turbulent hot-air of high speed to the progress of mold 24 under the blowing of fan 34
Heating, since heating component is the outside symmetrical above and below that mold 24 is arranged in, so that forming High Speed Turbulent in the outside of mold 24
Hot-air, and this heating efficiency is much higher than the heating method of heat transfer, so that heating muff 12 heats more sacculus
It is uniform quick, improve heating efficiency.
Case study on implementation four: as shown in figure 5, this implementation is to advanced optimize on the basis of embodiment 1, the present embodiment emphasis
Illustrate improvements compared with Example 1, something in common repeats no more, and is movably set with first movement seat on the crossbeam 16
20, the left side of the first movement seat 20 is provided with heating muff 12, is provided with cooling on the right side of the first movement seat 20
Component 6, the cooling component 6 include cooling spray 31 and driving cylinder 25, are vertically arranged on the first movement seat 20 solid
Fixed board, the fixed plate side are provided with driving cylinder 25, driving cylinder lower end transmission connection cooling spray 31, by can
Rapid shaping is carried out to sacculus with the cooling component 6 moved up and down, structure is simple, provides the sky of high speed by external equipment
Gas is directly formed to sacculus.Cooling air is to tap into the compressed air come from outside to be connected to cooling spray by tracheae
On mouth.
Case study on implementation five: as shown in fig. 6, this implementation is to advanced optimize on the basis of embodiment 1, the present embodiment emphasis
Illustrate improvements compared with Example 1, something in common repeats no more, and Fig. 6 is the shell 27 of the novel sacculus molding equipment
Structural schematic diagram, the crossbeam 16 are arranged inside shell 27, and pressurized cylinder 26, the fan 34 are provided in the shell 27
Side be provided with shield 28, the shield 28 is provided with concentric annular filter screen, and the lower end of the shell 27 is provided with
Pressure sensor 29 is equipped with display screen 30 on the shell 27.
Case study on implementation six: as shown in fig. 7, this implementation is to advanced optimize on the basis of embodiment 1, the present embodiment emphasis
Illustrate improvements compared with Example 1, something in common repeats no more, needs to pressurize to sacculus in sacculus forming process
Inflation, pressure-applying unit is installed the side of left collet 19 by the utility model, and is connected to by sealing element 15 with sacculus, and pass through upper pressure
Tight head and lower hold-down head further increase the leakproofness of sealing element 15 Yu conduit, provide pressure essence by high pressure nitrogen servo valve 26
High pressure gas is transported in sacculus by true high pressure nitrogen by sealing element 15, completes pressurization inflation.
Although reference be made herein to the utility model is described in multiple explanatory embodiments of the utility model, still,
It should be understood that those skilled in the art can be designed that a lot of other modification and implementations, these modifications and implementations
It will fall within scope and spirit disclosed in the present application.More specifically, it is disclosed and the scope of the claims in the application
It is interior, can building block to theme combination layout and/or layout carry out a variety of variations and modifications.In addition to building block and/
Or outside the variations and modifications of layout progress, to those skilled in the art, other purposes also be will be apparent.