CN209250229U - 380VAC protection circuit and charger - Google Patents

380VAC protection circuit and charger Download PDF

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CN209250229U
CN209250229U CN201822046535.9U CN201822046535U CN209250229U CN 209250229 U CN209250229 U CN 209250229U CN 201822046535 U CN201822046535 U CN 201822046535U CN 209250229 U CN209250229 U CN 209250229U
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circuit
input
diode
power supply
cathode
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冯涛
张�浩
曹永康
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Weihai Tonsload Power Supply Co Ltd
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Weihai Tonsload Power Supply Co Ltd
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Abstract

The utility model relates to power electronics fields; specifically a kind of reliable operation, highly-safe, 380VAC protection circuit and charger of reasonable cost; it is characterized in that, being equipped with input lightning protection circuit, input power supply interlock circuit, input filter rectification circuit, high pressure auxiliary power circuit, high tension voltage sample circuit;Wherein input lightning protection circuit is set to the front end of input power supply interlock circuit, the rear end of input power supply interlock circuit connects input rectifying filter circuit, the electrical signal of high pressure auxiliary power circuit connects between input lightning protection circuit and input power supply interlock circuit, the sampled signal input of high tension voltage sample circuit connects in the front end of input power supply interlock circuit, pass through the implementation of this programme, expand the scope of application of product, trouble free service performance of the product under complex working condition is improved, product market can be effectively reduced and return the rate of moving back.

Description

380VAC保护电路及充电机380VAC protection circuit and charger

技术领域:Technical field:

本实用新型涉及电力电子技术领域,具体地说是一种工作可靠、安全性高、成本合理的380VAC保护电路及充电机。The utility model relates to the technical field of power electronics, in particular to a 380VAC protection circuit and a charger with reliable operation, high safety and reasonable cost.

背景技术:Background technique:

目前,中小功率的开关电源产品基本都是采用单相220VAC供电。在器件应用方面,输入级交流侧的器件的耐压按照300VAC选取;在保护设计上面,一般在输入级火线或者零线上串接保险管。这种电路设计在正常使用情况下出问题的概率较低,但是在一些特殊的工业应用场景,现场同时存在单相和三相供电线路,现场使用者极容易将三相电接入到充电机产品,这就造成充电机产品的故障损坏。At present, small and medium power switching power supply products are basically powered by single-phase 220VAC. In terms of device application, the withstand voltage of the device on the AC side of the input stage is selected according to 300VAC; in terms of protection design, a fuse is generally connected in series on the live or neutral line of the input stage. This kind of circuit design has a low probability of failure in normal use, but in some special industrial application scenarios, there are both single-phase and three-phase power supply lines on site, and it is very easy for site users to connect three-phase power to the charger. The product, which causes the failure and damage of the charger product.

发明内容:Invention content:

本实用新型对现有技术中存在的缺点和不足,提出了一种针对接入380VAC供电时的380VAC保护电路及充电机及其应用。The utility model proposes a 380VAC protection circuit, a charger and its application when the 380VAC power supply is connected to the shortcomings and deficiencies in the prior art.

本实用新型可以通过以下技术方案达到:The utility model can be achieved through the following technical solutions:

一种380VAC保护电路,其特征在于,设有输入防雷电路、输入供电互锁电路、输入滤波整流电路、高压辅助电源电路、高压电压采样电路;其中输入防雷电路设置于输入供电互锁电路的前端,输入供电互锁电路的后端连接输入整流滤波电路,高压辅助电源电路的电信号输出端接在输入防雷电路与输入供电互锁电路之间,高压电压采样电路的采样信号输入端接在输入供电互锁电路的前端,A 380VAC protection circuit, characterized in that it is provided with an input lightning protection circuit, an input power supply interlock circuit, an input filter rectifier circuit, a high-voltage auxiliary power supply circuit, and a high-voltage voltage sampling circuit; wherein the input lightning protection circuit is set in the input power supply interlock circuit The front end of the input power supply interlock circuit is connected to the input rectifier filter circuit, the electrical signal output terminal of the high-voltage auxiliary power supply circuit is connected between the input lightning protection circuit and the input power supply interlock circuit, and the sampling signal input terminal of the high-voltage voltage sampling circuit Connected to the front end of the input power supply interlock circuit,

所述输入防雷电路设有第一压敏电阻MOV1、第二压敏电阻MOV2和第三压敏电阻MOV3,其中第一压敏电阻MOV1接入输入供电零线与火线之间,第二压敏电阻MOV2接入输入供电火线和地线之间,第三压敏电阻MOV3接入输入供电零线和地线之间;The input lightning protection circuit is provided with a first piezoresistor MOV1, a second piezoresistor MOV2 and a third piezoresistor MOV3, wherein the first piezoresistor MOV1 is connected between the zero line and the live line of the input power supply, and the second piezoresistor The sensitive resistor MOV2 is connected between the input power supply live wire and the ground wire, and the third varistor MOV3 is connected between the input power supply neutral wire and the ground wire;

所述输入供电互锁电路设有第一继电器K1、第二继电器K2、第一热敏NTC电阻RT1和第二热敏NTC电阻RT2,其中第一继电器K1的常开触点串联于供电输入火线上;软启动组件由第一热敏NTC电阻RT1、第二热敏NTC电阻RT2串联后和第二继电器K2的常开触点串联;软启动组件与第一继电器K1并联;The input power supply interlock circuit is provided with a first relay K1, a second relay K2, a first thermal NTC resistor RT1 and a second thermal NTC resistor RT2, wherein the normally open contact of the first relay K1 is connected in series with the power supply input fire wire Above; the soft start component is connected in series with the normally open contact of the second relay K2 after the first thermal NTC resistor RT1 and the second thermal NTC resistor RT2 are connected in series; the soft start component is connected in parallel with the first relay K1;

所述输入滤波整流电路位于输入供电互锁电路之后;输入滤波整流电路包括第一X电容C1、第一Y电容C2、第二Y电容C3、输入共模电感和输入整流桥;第一X电容C1接于LN线之间,第一Y电容C2与第二Y电容C3分别位于第一X电容C1之后,且第一Y电容C2接入火线与地线之间,第二Y电容C3接入零线与地线之间,输入共模电感前端接于第一Y电容C2、第二Y电容C3之后,输入共模电感后端接输入整流桥;The input filter rectifier circuit is located after the input power supply interlock circuit; the input filter rectifier circuit includes a first X capacitor C1, a first Y capacitor C2, a second Y capacitor C3, an input common mode inductor and an input rectifier bridge; the first X capacitor C1 is connected between the LN lines, the first Y capacitor C2 and the second Y capacitor C3 are respectively located behind the first X capacitor C1, and the first Y capacitor C2 is connected between the live wire and the ground wire, and the second Y capacitor C3 is connected Between the neutral line and the ground line, the front end of the input common mode inductor is connected behind the first Y capacitor C2 and the second Y capacitor C3, and the rear end of the input common mode inductor is connected to the input rectifier bridge;

所述高压辅助电源电路设有交叉供电组件、均衡滤波组件和辅助电源功率变换组件;所述交叉供电组件包括第一滤波电感L1、二极管D1、二极管D2、二极管D3、二极管D4、二极管D5、二极管D6,其中第一滤波电感L1的一端连接至输入供电互锁电路中第二热敏NTC电阻RT2和第二继电器K2之间的节点上,第一滤波电感L1的另一端连接至二极管D1的阳极,二极管D1的阴极连接二极管D2的阳极,二极管D2的阴极连接二极管3的阳极,二极管D3的阴极连接二极管D4的阳极,第三二极管D3的阴极连接至第四二极管D4的阳极;第五二极管D5的阳极连接至PFC升压电路正极母线,第五二极管D5的阴极连接至第六二极管D6的阳极,第四二极管D4的阴极与第六二极管D6的阴极相连,并均连接至均衡滤波组件输入端上;The high-voltage auxiliary power supply circuit is provided with a cross power supply assembly, a balanced filter assembly and an auxiliary power supply power conversion assembly; the cross power supply assembly includes a first filter inductor L1, a diode D1, a diode D2, a diode D3, a diode D4, a diode D5, a diode D6, where one end of the first filter inductor L1 is connected to the node between the second thermistor NTC resistor RT2 and the second relay K2 in the input power supply interlock circuit, and the other end of the first filter inductor L1 is connected to the anode of the diode D1 , the cathode of the diode D1 is connected to the anode of the diode D2, the cathode of the diode D2 is connected to the anode of the diode 3, the cathode of the diode D3 is connected to the anode of the diode D4, and the cathode of the third diode D3 is connected to the anode of the fourth diode D4; The anode of the fifth diode D5 is connected to the positive bus bar of the PFC booster circuit, the cathode of the fifth diode D5 is connected to the anode of the sixth diode D6, and the cathode of the fourth diode D4 is connected to the anode of the sixth diode D4. The cathodes of D6 are connected, and both are connected to the input end of the equalization filter component;

所述均衡滤波组件包括均压电阻R1、均压电阻R2、均压电阻R3、均压电阻R4、第一滤波电解电容C1、第二滤波电解电容C2和第一滤波瓷片电容C3,第一均压电阻R1的一端、第一滤波电解电容C1的正极和第一滤波瓷片电容C3的一端相连,作为均衡滤波组件的输入端,均压电阻R1、均压电阻R2、均压电阻R3、均压电阻R4串联,均压电阻R4的另一端、第二滤波电解电容C2的负极和第一瓷片电容C3的另一端相连,然后连接至PFC升压电路负极母线,所述均压电阻R2和均压电阻R3的连接点与第一滤波电解电容C1的负极和第二滤波电解电容C2的负极相连。The balanced filter component includes a voltage equalizing resistor R1, a voltage equalizing resistor R2, a voltage equalizing resistor R3, a voltage equalizing resistor R4, a first filter electrolytic capacitor C1, a second filter electrolytic capacitor C2 and a first filter ceramic capacitor C3, the first One end of the voltage equalizing resistor R1, the positive electrode of the first filter electrolytic capacitor C1 and one end of the first filter ceramic capacitor C3 are connected as the input end of the equalizing filter component, the voltage equalizing resistor R1, the voltage equalizing resistor R2, the voltage equalizing resistor R3, The equalizing resistor R4 is connected in series, the other end of the equalizing resistor R4, the negative pole of the second filter electrolytic capacitor C2 and the other end of the first ceramic capacitor C3 are connected, and then connected to the negative busbar of the PFC step-up circuit, the equalizing resistor R2 The connection point with the equalizing resistor R3 is connected to the negative pole of the first filter electrolytic capacitor C1 and the negative pole of the second filter electrolytic capacitor C2.

本实用新型所述辅助电源功率变换组件为多绕组输出反激式开关电源,此电源设计按照交流输入530Vac设计满足高压情况下,此电源的正常工作。The power conversion component of the auxiliary power supply described in the utility model is a multi-winding output flyback switching power supply. The power supply is designed according to the AC input 530Vac design to meet the normal operation of the power supply under high voltage conditions.

本实用新型所述高压电压采样电路包括交流整流组件、降压平均值组件和隔离采样组件;所述交流整流组件包括整流二极管D7、整流二极管D8、整流二极管D9、整流二极管D10,其中整流二极管D9的阳极连接至输入N线上,整流二极管D9的阴极连接至整流二极管D10的阳极,整流二极管D7的阳极连接至第一滤波电感L1与二极管D1的阳极连接点,整流二极管D7阴极连接至整流二极管D8阳极,整流二极管D10阴极连接至整流二极管D8阴极,然后连接至降压平均值组件输入端;The high-voltage voltage sampling circuit described in the utility model includes an AC rectification component, a step-down average value component, and an isolation sampling component; the AC rectification component includes a rectifier diode D7, a rectifier diode D8, a rectifier diode D9, and a rectifier diode D10, wherein the rectifier diode D9 The anode of the rectifier diode D9 is connected to the input N line, the cathode of the rectifier diode D9 is connected to the anode of the rectifier diode D10, the anode of the rectifier diode D7 is connected to the anode connection point of the first filter inductor L1 and the diode D1, and the cathode of the rectifier diode D7 is connected to the rectifier diode The anode of D8, the cathode of the rectifier diode D10 are connected to the cathode of the rectifier diode D8, and then connected to the input terminal of the step-down average value component;

所述降压平均值组件包括六个降压电阻R9、R10、R11、R12、R13、R14、四个等电位电阻R5、R6、R7、R8、第一平均值电容C4,六个降压电阻依次串联,The step-down average component includes six drop-down resistors R9, R10, R11, R12, R13, R14, four equipotential resistors R5, R6, R7, R8, the first average value capacitor C4, six drop-down resistors sequentially connected in series,

降压电阻R9的另一端连接二极管D10阴极与二极管D8阴极的连接处,降压电阻R14的另一端接地;四个等电位电阻依次串联,电阻R5的前端与降压电阻R9的前端同时接至二极管D10阴极和二极管D8阴极的连接点,电阻R8的后端接在PFC母线的负极地线上;第一平均值电容C4并联于降压电阻R14两端;The other end of the drop-down resistor R9 is connected to the connection between the cathode of the diode D10 and the cathode of the diode D8, and the other end of the drop-down resistor R14 is grounded; the four equipotential resistors are connected in series in sequence, and the front end of the resistor R5 and the front end of the drop-down resistor R9 are simultaneously connected to the The connection point of the cathode of the diode D10 and the cathode of the diode D8, the rear end of the resistor R8 is connected to the negative ground wire of the PFC bus; the first average value capacitor C4 is connected in parallel to both ends of the drop-down resistor R14;

所述隔离采样组件包括三角波发生电路、电压比较电路、光耦隔离传输电路和MCU采样电路,其中三角波发生电路的输出端与电压比较电路的一路输入端相连接,降压平均组件的输出端与电压比较电路的另一路输入端相连,电压比较电路的输出端与光耦隔离传输电路的输入端相连,光耦隔离传输电路的输出端与MCU采样电路相连,MCU采样电路与控制单元相连接。The isolated sampling assembly includes a triangular wave generating circuit, a voltage comparison circuit, an optocoupler isolation transmission circuit and an MCU sampling circuit, wherein the output end of the triangular wave generating circuit is connected to one input end of the voltage comparison circuit, and the output end of the step-down averaging component is connected to the input end of the voltage comparison circuit. The other input terminal of the voltage comparison circuit is connected, the output terminal of the voltage comparison circuit is connected with the input terminal of the optocoupler isolation transmission circuit, the output terminal of the optocoupler isolation transmission circuit is connected with the MCU sampling circuit, and the MCU sampling circuit is connected with the control unit.

由上述方案可见,此案所述方案可以对交流输入端口的电压进行有效的电气隔离,同时对电压值进行准确的采样。It can be seen from the above scheme that the scheme described in this case can effectively electrically isolate the voltage of the AC input port and at the same time accurately sample the voltage value.

一种充电机,其特征在于,设有上述的380VAC保护电路、交直流变换电路和控制单元,其中380VAC保护电路中的输入整流滤波电路的后端连接交直流变换电路,控制单元分别与交直流变换电路以及380VAC保护电路中的高压辅助电源电路、高压电压采样电路相连。A charger, characterized in that it is provided with the above-mentioned 380VAC protection circuit, AC-DC conversion circuit and control unit, wherein the rear end of the input rectification filter circuit in the 380VAC protection circuit is connected to the AC-DC conversion circuit, and the control unit is connected with the AC-DC conversion circuit respectively. The conversion circuit is connected with the high-voltage auxiliary power supply circuit and the high-voltage voltage sampling circuit in the 380VAC protection circuit.

本实用新型所述380VAC保护电路为上述方案中的电路或者其变形电路。The 380VAC protection circuit described in the utility model is the circuit in the above scheme or its modified circuit.

本实用新型所述交直流变换电路包括:PFC有源功率因数变换电路,用于将外部提供的交流市电变换为高压母线直流电,同时提高整机的功率因数;DC/DC变换电路,用于实现直流电压的变换,将高压母线直流电变换为电池充电所需要的电平电压。The AC-DC conversion circuit described in the utility model includes: a PFC active power factor conversion circuit, which is used to convert the external AC mains power into a high-voltage bus DC power, and at the same time improve the power factor of the whole machine; a DC/DC conversion circuit, which is used for Realize the conversion of DC voltage, and convert the DC power of the high-voltage bus into the level voltage required for battery charging.

本实用新型所述控制单元包括:主控MCU单元,用于整机控制算法的实现,对整机工作时序逻辑的控制和保护动作的响应;内部指示灯驱动电路,用于接收主控MCU单元输出的控制信号,对充电机本体上指示灯进行驱动显示;外部指示灯驱动电路,用于接收主控MCU单元输出的控制信号,对充电机外部的指示灯进行驱动显示;The control unit of the utility model includes: a main control MCU unit, which is used to realize the control algorithm of the whole machine, and respond to the control and protection action of the work sequence logic of the whole machine; an internal indicator light driving circuit, which is used to receive the main control MCU unit The output control signal is used to drive and display the indicator light on the charger body; the external indicator light drive circuit is used to receive the control signal output by the main control MCU unit to drive and display the indicator light outside the charger;

第一温度采样电路,用于充电机产品内部温度的采样;The first temperature sampling circuit is used for sampling the internal temperature of the charger product;

第二温度采样电路,用于充电机产品外部环境温度的采样;The second temperature sampling circuit is used for sampling the external ambient temperature of the charger product;

第一驱动电路,用于所述输入供电互锁电路中第一继电器的驱动;A first drive circuit, used for driving the first relay in the input power supply interlock circuit;

第二驱动电路,用于所述输入供电互锁电路中第二继电器的驱动;The second drive circuit is used for driving the second relay in the input power supply interlock circuit;

第三驱动电路,用于所述交直流变换电路中输出继电器的驱动。The third drive circuit is used for driving the output relay in the AC-DC conversion circuit.

由上述方案可见,当输入供电电压在充电机产品正常工作电压范围内时,所述380VAC保护电路不执行动作,通过交直流变换电路,将电网提供交流供电转换为动力电池充电所需要的直流供电。接入错误的供电供电系统,导致系统电压过高时,380VAC保护电路进行保护动作,隔离高压电网供电,保护交直流变换电路。It can be seen from the above scheme that when the input power supply voltage is within the normal working voltage range of the charger product, the 380VAC protection circuit does not perform any action, and the AC power supply provided by the grid is converted into the DC power supply required for power battery charging through the AC-DC conversion circuit. . When the wrong power supply system is connected and the system voltage is too high, the 380VAC protection circuit will take protective action to isolate the high-voltage grid power supply and protect the AC-DC conversion circuit.

本实用新型所述充电机在使用时,所述控制单元通过第一温度采样电路和第二温度采样电路采集充电机内部环境温度和充电机产品外部环境温度;控制单元根据采集的环境温度,进行充电曲线的标定;标定的算法为:以20℃为基准,环境温度每升高/降低1℃,充电机输出电压归一化为单支电池降低或者升高4mV或者3mV;控制单元按照标定后的充电曲线控制所述交直流变换电路的直流输出,达到被充电电池所需要的电压电流点。When the charger described in the utility model is in use, the control unit collects the internal ambient temperature of the charger and the external ambient temperature of the charger product through the first temperature sampling circuit and the second temperature sampling circuit; Calibration of the charging curve; the calibration algorithm is: based on 20°C, for every increase/decrease in the ambient temperature by 1°C, the output voltage of the charger is normalized to a single battery decrease or increase by 4mV or 3mV; the control unit is calibrated according to The charging curve controls the DC output of the AC-DC conversion circuit to reach the voltage and current points required by the charged battery.

由上述方案可见,通过本方案使用方法的实施,通过实现线性拟合控制算法的实施,提高了交流供电电压的采样精度和线性度。通过所述控制单元根据输入供电电压状态,控制输入互锁电路中两个继电器的动作,可以有效实现输入供电电压与交直流变换电路电气线路上的物理隔离,达到确定的保护作用。同时通过高压辅助电源电路可以给控制单元安全供电,保证在任何电压状态下,都可以为控制单元电路提供供电。通过本方案所述充电机使用方法的实施,可以保证充电曲线满足电池在任何温度下的充电要求,避免过充电与欠充电现象的发生。It can be seen from the above scheme that the sampling accuracy and linearity of the AC power supply voltage are improved through the implementation of the method used in this scheme and the implementation of the linear fitting control algorithm. By controlling the action of the two relays in the input interlock circuit according to the state of the input power supply voltage, the control unit can effectively realize the physical isolation between the input power supply voltage and the electrical circuit of the AC/DC conversion circuit, and achieve a definite protection effect. At the same time, the high-voltage auxiliary power supply circuit can safely supply power to the control unit, ensuring that the control unit circuit can be supplied with power under any voltage state. Through the implementation of the method for using the charger described in this solution, the charging curve can be guaranteed to meet the charging requirements of the battery at any temperature, and the occurrence of overcharging and undercharging can be avoided.

通过本方案的实施,扩大了产品的适用范围,提升了产品在复杂工况下的安全工作性能,可以有效降低产品市场返退率。Through the implementation of this scheme, the scope of application of the product has been expanded, the safe working performance of the product under complex working conditions has been improved, and the market return rate of the product can be effectively reduced.

附图说明:Description of drawings:

附图1是本实用新型的结构框图。Accompanying drawing 1 is a block diagram of the utility model.

附图2是本实用新型380VAC保护电路的电路原理图。Accompanying drawing 2 is the circuit schematic diagram of the utility model 380VAC protection circuit.

附图标记:1输入防雷电路;2输入供电互锁电路;3高压辅助电源电路;4高压电压采样电路;5输入滤波整流电路。Reference signs: 1 input lightning protection circuit; 2 input power supply interlock circuit; 3 high-voltage auxiliary power supply circuit; 4 high-voltage voltage sampling circuit; 5 input filter rectification circuit.

具体实施方式:Detailed ways:

参照图2,本实用新型提出的380VAC保护电路包括:输入防雷电路1、输入供电互锁电路2、高压辅助电源电路3、高压电压采样电路4和输入滤波整流电路5;输入防雷电路1并联放置于输入电源端口,输入供电互锁电路2串联于供电L线上;高压辅助电路电路3的输入与供电L线和PFC升压后的直流母线相连;高压电压采样电路4与输入LN线和PFC升压后的直流母线的地线相连。Referring to Fig. 2, the 380VAC protection circuit proposed by the utility model includes: input lightning protection circuit 1, input power supply interlock circuit 2, high-voltage auxiliary power supply circuit 3, high-voltage voltage sampling circuit 4 and input filter rectifier circuit 5; input lightning protection circuit 1 Placed in parallel on the input power port, the input power supply interlock circuit 2 is connected in series with the power supply L line; the input of the high-voltage auxiliary circuit circuit 3 is connected with the power supply L line and the DC bus after PFC boost; the high-voltage voltage sampling circuit 4 is connected with the input LN line Connect to the ground wire of the DC bus after PFC boost.

输入防雷电路1中第一压敏电阻MOV1并联于输入供电LN线之间,第二压敏电阻MOV2并联于输入供电L线和Earth线之间,第三压敏电阻MOV3并联与输入供电N线和Earth线之间。In the input lightning protection circuit 1, the first varistor MOV1 is connected in parallel between the input power supply LN lines, the second varistor MOV2 is connected in parallel between the input power supply L line and the Earth line, and the third varistor MOV3 is connected in parallel with the input power supply N line and the Earth line.

供电互锁电路2中第一继电器K1的常开触点串联于输入L线上;第一热敏NTC电阻RT1、第二热敏NTC电阻RT2串联和第二继电器K2的常开触点串联,构成软启动组件;软启动组件与第一继电器K1并联。The normally open contact of the first relay K1 in the power supply interlock circuit 2 is connected in series on the input L line; the first thermistor NTC resistor RT1, the second thermistor NTC resistor RT2 are connected in series and the normally open contact of the second relay K2 is connected in series, A soft start component is formed; the soft start component is connected in parallel with the first relay K1.

输入滤波整流电路5位于输入供电互锁电路之后;第一X电容C1并联于LN线之间;第一Y电容C1与第二Y电容C2串联后并联于LN线之前,第一Y电容C1与第二Y电容C2串联的节点连接至接地点Earth。The input filter and rectifier circuit 5 is located after the input power supply interlock circuit; the first X capacitor C1 is connected in parallel between the LN lines; the first Y capacitor C1 and the second Y capacitor C2 are connected in series before the LN line, and the first Y capacitor C1 and the second Y capacitor C2 are connected in parallel before the LN line. The node connected in series with the second Y capacitor C2 is connected to the ground point Earth.

高压辅助电源3的交叉供电组件包括第一滤波电感L1、第一至第第六二极管D1-D6。第一滤波电感L1的一端连接至输入供电互锁电路中第二热敏NTC电阻RT2和第二继电器K2串联的节点上,第一滤波电感L1的另一端连接至第一二极管D1的阳极,第一二极管D1的阴极连接至第二二极管D2的阳极,第二二极管D2的阴极连接至第三二极管D3的阳极、第三二极管D3的阴极连接至第四二极管D4的阳极;第五二极管D5的阳极连接至PFC升压电路正极母线,第五二极管D5的阴极连接至第六二极管D6的阳极;第四二极管D4的阴极与第六二极管D6的阴极相连,连接至均衡滤波组件输入端上。The cross power supply component of the high-voltage auxiliary power supply 3 includes a first filter inductor L1 and first to sixth diodes D1-D6. One end of the first filter inductor L1 is connected to the node connected in series with the second thermistor NTC resistor RT2 and the second relay K2 in the input power supply interlock circuit, and the other end of the first filter inductor L1 is connected to the anode of the first diode D1 , the cathode of the first diode D1 is connected to the anode of the second diode D2, the cathode of the second diode D2 is connected to the anode of the third diode D3, and the cathode of the third diode D3 is connected to the anode of the second diode D3 The anode of the fourth diode D4; the anode of the fifth diode D5 is connected to the positive bus of the PFC booster circuit, the cathode of the fifth diode D5 is connected to the anode of the sixth diode D6; the fourth diode D4 The cathode of the sixth diode D6 is connected to the cathode of the sixth diode D6, and is connected to the input end of the equalization filter component.

高压辅助电源3的均衡滤波组件包括第一至第四均压电阻R1-R4、第一滤波电解电容C1、第二滤波电解电容C2和第一滤波瓷片电容C3。第一均压电阻的一端R1、第一滤波电解电容C1的正极和第一滤波瓷片电容C3的一端相连,作为均衡滤波组件的输入端。第四均压电阻R4的一端、第二滤波电解电容C2的负极和第一瓷片电容C3的一端相连,然后连接至PFC升压电路负极母线。所述第二均压电阻R2和第三均压电阻R3的连接点与第一滤波电解电容C1的负极和第二滤波电解电容C2的负极相连。The equalizing filter components of the high-voltage auxiliary power supply 3 include first to fourth equalizing resistors R1-R4, a first filter electrolytic capacitor C1, a second filter electrolytic capacitor C2 and a first filter ceramic capacitor C3. One end R1 of the first equalizing resistor, the positive pole of the first filter electrolytic capacitor C1 and one end of the first filter ceramic capacitor C3 are connected to serve as the input end of the equalizing filter component. One end of the fourth voltage equalizing resistor R4, the negative pole of the second filter electrolytic capacitor C2 and one end of the first ceramic capacitor C3 are connected, and then connected to the negative busbar of the PFC boost circuit. The connection point of the second voltage equalizing resistor R2 and the third voltage equalizing resistor R3 is connected to the negative pole of the first filter electrolytic capacitor C1 and the negative pole of the second filter electrolytic capacitor C2.

高压辅助电源3的所述辅助电源功率变换组件为多绕组输出反激式开关电源。此电源设计按照交流输入530Vac设计满足高压情况下,此电源正常工作。The auxiliary power conversion component of the high-voltage auxiliary power supply 3 is a multi-winding output flyback switching power supply. This power supply is designed according to the AC input 530Vac design to meet the high voltage conditions, and the power supply can work normally.

高压电压采样电路4的交流整流组件包括第七至第十整流二极管D7-D10。第七整流二极管D7阳极连接至输入N线上,第七整流二极管D7阴极连接至第八整流二极管D8阳极。第九整流二极管D9阳极连接至第一滤波电感L1与第一二极管D1阳极连接点,第九整流二极管D9阴极连接至第十整流二极管D10阳极,第十整流二极管D10阴极连接至第八整流二极管D8阴极,然后连接至降压平均值组件输入端。The AC rectification component of the high voltage sampling circuit 4 includes seventh to tenth rectification diodes D7-D10. The anode of the seventh rectifying diode D7 is connected to the input N line, and the cathode of the seventh rectifying diode D7 is connected to the anode of the eighth rectifying diode D8. The anode of the ninth rectifier diode D9 is connected to the connection point between the first filter inductor L1 and the anode of the first diode D1, the cathode of the ninth rectifier diode D9 is connected to the anode of the tenth rectifier diode D10, and the cathode of the tenth rectifier diode D10 is connected to the eighth rectifier diode The cathode of diode D8 is then connected to the input of the buck averaging component.

高压电压采样电路4的降压平均值组件包括第一至第六降压电阻R9-R14、第一平均值电容C4和第一至第四等电位电阻(R5-R8)。第一降压电阻至第六降压电阻(R9-R14)顺序串联,其中第一降压电阻R9的一端连接至第十整流二极管D10阴极与第八整流二极管D8阴极连接的节点处,第六降压电阻R14的一端连接至PFC母线的负极地线上;第一平均值电容C4并联于第六降压电阻R14的上。第一至第四等电位电阻(R5-R8)顺序相连,其中第一等电位电阻R5的一端连接至第十整流二极管D10阴极与第八整流二极管D8阴极连接的节点处,第四等电位电阻R8的一端连接至PFC母线的负极地线上。The step-down average component of the high voltage sampling circuit 4 includes first to sixth drop resistors R9-R14, a first average capacitor C4 and first to fourth equipotential resistors (R5-R8). The first drop resistor to the sixth drop resistor (R9-R14) are connected in series in sequence, wherein one end of the first drop resistor R9 is connected to the node where the cathode of the tenth rectifier diode D10 is connected to the cathode of the eighth rectifier diode D8, and the sixth drop resistor One end of the drop resistor R14 is connected to the negative ground of the PFC bus; the first average value capacitor C4 is connected in parallel to the sixth drop resistor R14. The first to fourth equipotential resistors (R5-R8) are connected in sequence, wherein one end of the first equipotential resistor R5 is connected to the node where the cathode of the tenth rectifier diode D10 is connected to the cathode of the eighth rectifier diode D8, and the fourth equipotential resistor One end of R8 is connected to the negative ground of the PFC bus.

高压电压采样电路4所述隔离采样组件包括三角波发生电路、电压比较电路、光耦隔离传输电路和MCU采样电路。The isolated sampling component of the high voltage sampling circuit 4 includes a triangular wave generating circuit, a voltage comparison circuit, an optocoupler isolated transmission circuit and an MCU sampling circuit.

通过上述实施例的电路可知,通过所述控制单元根据输入供电电压状态,控制输入互锁电路中两个继电器的动作,可以有效实现输入供电电压与交直流变换电路电气线路上的物理隔离,达到确定的保护作用。同时通过高压辅助电源电路可以给控制单元安全供电,保证在任何电压状态下,都可以为控制单元电路提供供电。It can be seen from the circuits of the above embodiments that the control unit controls the actions of the two relays in the input interlock circuit according to the state of the input power supply voltage, so that the physical isolation between the input power supply voltage and the electrical circuit of the AC-DC conversion circuit can be effectively realized, achieving definite protective effect. At the same time, the high-voltage auxiliary power supply circuit can safely supply power to the control unit, ensuring that the control unit circuit can be supplied with power under any voltage state.

Claims (6)

1. a kind of 380VAC protects circuit, which is characterized in that be equipped with input lightning protection circuit, input power supply interlock circuit, input filter Wave rectification circuit, high pressure auxiliary power circuit, high tension voltage sample circuit;Wherein it is mutual to be set to input power supply for input lightning protection circuit The rear end of the front end of lock circuit, input power supply interlock circuit connects input rectifying filter circuit, the electricity of high pressure auxiliary power circuit Signal output end connects between input lightning protection circuit and input power supply interlock circuit, and the sampled signal of high tension voltage sample circuit is defeated Enter to terminate at the front end of input power supply interlock circuit, the input lightning protection circuit is equipped with the first varistor MOV1, second pressure-sensitive Resistance MOV2 and third varistor MOV3, wherein between the first varistor MOV1 access input power supply zero curve and firewire, the Between two varistor MOV2 access input power supply firewire and ground wire, third varistor MOV3 access input power supply zero curve and ground Between line;
Input power supply interlock circuit is equipped with the first relay K1, the second relay K2, the first temperature-sensitive NTC resistance RT1 and the Two temperature-sensitive NTC resistance RT2, wherein the normally opened contact of the first relay K1 is series on supply input firewire;Soft start component by It connects after first temperature-sensitive NTC resistance RT1, the second temperature-sensitive NTC resistance RT2 series connection with the normally opened contact of the second relay K2;It is soft to open Dynamic component is in parallel with the first relay K1;
The input filter rectification circuit is located at after input power supply interlock circuit;Input filter rectification circuit includes the first X electricity Hold C1, the first Y capacitance C2, the second Y capacitance C3, input common mode inductance and input rectifying bridge;First X capacitor C1 be connected to LN line it Between, the first Y capacitance C2 and the second Y capacitance C3 are located at after the first X capacitor C1, and the first Y capacitance C2 access firewire and ground Between line, the second Y capacitance C3 is accessed between zero curve and ground wire, is terminated at the first Y capacitance C2, the 2nd Y electricity before inputting common mode inductance After holding C3, input rectifying bridge is terminated after inputting common mode inductance;
The high pressure auxiliary power circuit is equipped with crossfeed component, equalization filtering component and accessory power supply power conversion component; The crossfeed component includes the first filter inductance L1, diode D1, diode D2, diode D3, diode D4, diode D5, diode D6, wherein one end of the first filter inductance L1 is connected to the second temperature-sensitive NTC resistance in input power supply interlock circuit On node between RT2 and the second relay K2, the other end of the first filter inductance L1 is connected to the anode of diode D1, two poles The anode of the cathode connection diode D2 of pipe D1, the anode of the cathode connection diode 3 of diode D2, the cathode of diode D3 connect The anode of diode D4 is connect, the cathode of third diode D3 is connected to the anode of the 4th diode D4;The sun of 5th diode D5 Pole is connected to PFC boost circuit anode bus, and the cathode of the 5th diode D5 is connected to the anode of the 6th diode D6, and the four or two The cathode of pole pipe D4 is connected with the cathode of the 6th diode D6, and is connected on equalization filtering component inputs;
The equalization filtering component includes equalizing resistance R1, equalizing resistance R2, equalizing resistance R3, equalizing resistance R4, the first filtering Electrolytic capacitor C1, the second electrolytic capacitor filter C2 and the first filtering ceramic disc capacitor C3, one end of the first equalizing resistance R1, the first filter The anode of wave electrolytic capacitor C1 is connected with one end of the first filtering ceramic disc capacitor C3, as the input terminal of equalization filtering component, Piezoresistance R1, equalizing resistance R2, equalizing resistance R3, equalizing resistance R4 series connection, the other end of equalizing resistance R4, the second filtering electrolysis The other end of the cathode of capacitor C2 and the first ceramic disc capacitor C3 are connected, and are then attached to PFC boost circuit negative electrode bus, described equal The cathode and the second electrolytic capacitor filter C2 of the tie point of piezoresistance R2 and equalizing resistance R3 and the first electrolytic capacitor filter C1 Cathode is connected.
2. a kind of 380VAC according to claim 1 protects circuit, which is characterized in that the accessory power supply power conversion group Part is that Multiple coil exports inverse-excitation type switch power-supply, and the design of this power supply meets under high-pressure situations according to exchange input 530Vac design, The normal work of this power supply.
3. a kind of 380VAC according to claim 1 protects circuit, which is characterized in that the high tension voltage sample circuit packet Include AC rectification component, decompression average value component and isolation sampling component;The AC rectification component include rectifier diode D7, Rectifier diode D8, rectifier diode D9, rectifier diode D10, wherein the anode of rectifier diode D9 is connected to input N line On, the cathode of rectifier diode D9 is connected to the anode of rectifier diode D10, and the anode of rectifier diode D7 is connected to the first filter The anode tie point of wave inductance L1 and diode D1, rectifier diode D7 cathode are connected to rectifier diode D8 anode, rectification two Pole pipe D10 cathode is connected to rectifier diode D8 cathode, is then attached to decompression average value component inputs;
The decompression average value component includes six dropping resistor R9, R10, R11, R12, R13, R14, four equipotential resistance R5, R6, R7, R8, the first average value capacitor C4, six dropping resistors are sequentially connected in series, and the other end of dropping resistor R9 connects two poles The junction of pipe D10 cathode and diode D8 cathode, the other end ground connection of dropping resistor R14;Four equipotential resistance are successively gone here and there Connection, the front end of resistance R5 and the front end of dropping resistor R9 are connected to the tie point of diode D10 cathode and diode D8 cathode simultaneously, It is terminated at after resistance R8 on the cathode ground wire of PFC bus;First average value capacitor C4 is parallel to the both ends dropping resistor R14;Institute Stating isolation sampling component includes triangle wave generating circuit, voltage comparator circuit, light-coupled isolation transmission circuit and MCU sample circuit, Wherein the output end of triangle wave generating circuit is connected with the input terminal all the way of voltage comparator circuit, is depressured the output of average component End is connected with the another way input terminal of voltage comparator circuit, and the output end of voltage comparator circuit is defeated with light-coupled isolation transmission circuit Enter end to be connected, the output end of light-coupled isolation transmission circuit is connected with MCU sample circuit, and MCU sample circuit is connected with control unit It connects.
4. a kind of charger, which is characterized in that equipped with as described in any one of claim 1-3 380VAC protection circuit, Ac-dc conversion circuit and control unit, wherein 380VAC protects the rear end connection of the input rectifying filter circuit in circuit to hand over straight Translation circuit is flowed, control unit is electric with the high pressure accessory power supply in ac-dc conversion circuit and 380VAC protection circuit respectively Road, high tension voltage sample circuit are connected.
5. a kind of charger according to claim 4, it is characterised in that the ac-dc conversion circuit includes: PFC active Power factor translation circuit, the electric main for providing outside is transformed to high voltage bus direct current, while improving complete machine Power factor;High voltage bus DC power conversion is battery charging for realizing the transformation of DC voltage by DC/DC translation circuit Required level voltage.
6. a kind of charger according to claim 4, it is characterised in that described control unit includes: main control MCU unit, is used In the realization of complete machine control algolithm, the response of control and protection act to complete machine working sequence logic;Interior lamp driving Circuit carries out driving to indicator light on charger ontology and shows for receiving the control signal of main control MCU unit output;It is external Drive circuit of indicator drives the indicator light outside charger for receiving the control signal of main control MCU unit output Display;
First temperature sampling circuit, the sampling for charger product internal temperature;
Second temperature sample circuit, the sampling for charger product ambient temperature;
First driving circuit, the driving for the first relay in the input power supply interlock circuit;
Second driving circuit, the driving for the second relay in the input power supply interlock circuit;
Third driving circuit, the driving for output relay in the ac-dc conversion circuit.
CN201822046535.9U 2018-12-07 2018-12-07 380VAC protection circuit and charger Withdrawn - After Issue CN209250229U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822046535.9U CN209250229U (en) 2018-12-07 2018-12-07 380VAC protection circuit and charger

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109546625A (en) * 2018-12-07 2019-03-29 威海天力电源有限公司 380VAC protects circuit and charger and application method
CN116860038A (en) * 2023-07-19 2023-10-10 北京海林自控科技股份有限公司 Temperature controller and control method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109546625A (en) * 2018-12-07 2019-03-29 威海天力电源有限公司 380VAC protects circuit and charger and application method
CN109546625B (en) * 2018-12-07 2025-02-25 威海天力电源有限公司 380VAC protection circuit and charger and usage
CN116860038A (en) * 2023-07-19 2023-10-10 北京海林自控科技股份有限公司 Temperature controller and control method thereof

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