CN209245688U - A kind of trap leaking monitoring system - Google Patents
A kind of trap leaking monitoring system Download PDFInfo
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- CN209245688U CN209245688U CN201822057973.5U CN201822057973U CN209245688U CN 209245688 U CN209245688 U CN 209245688U CN 201822057973 U CN201822057973 U CN 201822057973U CN 209245688 U CN209245688 U CN 209245688U
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- trap
- valve
- wireless communication
- communication unit
- monitoring system
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Abstract
The utility model provides a kind of trap leaking monitoring system, belong to non-staple food processing monitoring technology field, including gas pipeline, trap monitoring device and remote control terminal on gas pipeline are set, and trap monitoring device includes drain valve, the shut-off valve at drain valve both ends, ultrasonic sensor, data monitor, the first wireless communication unit and adjuster；Remote control terminal includes control unit, the second wireless communication unit, the second timing unit, storage unit, alarm unit and mobile terminal.A kind of trap leaking monitoring system provided by the utility model, when trap leaking, leakage signal can be sent to remote control terminal by wireless communication unit, the long-range control regulator of remote control terminal energy simultaneously closes shut-off valve, the leakage for avoiding drain valve, reduces resource waste.
Description
Technical field
It is more specifically to be related to a kind of trap leaking that the utility model, which belongs to non-staple food processing monitoring technology field,
Monitoring system.
Background technique
It in instant noodles process, needs to use steam, the steam to come from extraneous conveying is exported by gas pipeline
Each workshop that steam to Flour product is processed, so that steam working process is carried out to Flour product, in order to make the steaming in gas pipeline
Vapour energy reasonable employment and realization control, it will usually drain valve is added on gas pipeline, however it is current for the monitoring of drain valve
It is also all often just to be found when the leakage sent out occurs in drain valve by the way of manual patrol, and for some small
Leakage cannot be found, then it is especially prominent for high, medium and low voltage steam or gas pipeline, often it will appear due to leakage
It is not easy not find, and a large amount of gas is caused to leak, influence production and the wasting of resources.
Utility model content
It is existing in the prior art to solve the purpose of this utility model is to provide a kind of trap leaking monitoring system
The technical issues of trap leaking is not easy to be found, and leakage rate is big, influences production and the wasting of resources.
In order to achieve the above purposes, the technical solution adopted by the utility model is: provides a kind of trap leaking monitoring system,
It further include the trap monitoring device being arranged on the gas pipeline including the gas pipeline for conveying steam, it is described to dredge
Water valve monitoring device includes the drain valve being mounted on the gas pipeline, is arranged on the gas pipeline at the drain valve both ends
Shut-off valve, for detect ultrasonic sensor that whether drain valve leak, with the output end of the ultrasonic sensor
The data monitor of connection, the first wireless communication unit being connect with data monitor output end and first wireless telecommunications
The output end connection of unit is for controlling the adjuster of the shut-off valve opening and closing, connecting use with the output end of the data monitor
In the first timing unit for recording the drain valve generation leakage time；The data monitor is passed for monitoring the ultrasonic wave
Whether the sensor drain valve collected is revealed and sends signal to first wireless communication unit；
Trap leaking monitoring system further includes remote control terminal, and the remote control terminal includes and first channel radio
The second wireless communication unit of unit wireless communication is interrogated, is electrically connected with second wireless communication unit and is used to issue to adjust and is referred to
The control unit of order, the mobile terminal being separately connected with the output end of second wireless communication unit, the second timing unit and
Storage unit, the alarm unit being connect with the output end of described control unit；The mobile terminal is for showing the data prison
Whether the drain valve of control instrument is revealed, and second timing unit is used for and the first timing unit time synchronisation, the storage
Unit is used to store the amount of leakage of the drain valve.
Further, the adjuster includes for opening the releasing the button and for closing the cut-off of the shut-off valve
The close button of valve.
Further, the adjuster is electromagnetic switch, and the electromagnetic switch is for opening or closing positioned at described hydrophobic
The shut-off valve of valve two sides.
Further, the shut-off valve is electromagnetic type shut-off valve, and the shut-off valve is controlled by adjuster, for controlling gas transmission
Air in pipeline circulation.
Further, first wireless communication unit and second wireless communication unit include signal receiver,
Signal projector and signal adapter.
Further, the signal receiver be GPRS reception of wireless signals module, the signal projector be GPRS without
Line signal transmitting module.
Further, the mobile terminal is display.
Further, the alarm unit includes combined aural and visual alarm.
Further, the trap monitoring device further includes the gas being arranged on the gas pipeline at the drain valve both ends
Temperature sensor and gas pressure sensor.
Further, the trap monitoring device is laid with multiple on gas pipeline interval, multiple drain valves
Monitoring device passes through first wireless communication unit respectively and is wirelessly transmitted to the remote control terminal.
A kind of beneficial effect of trap leaking monitoring system provided by the utility model is: compared with prior art,
A kind of trap leaking monitoring system of the utility model, using the leakage situation of ultrasonic sensor detection drain valve, according to thin
The characteristics of water valve leakage can issue ultrasonic wave, different supersonic ranges reflects different leakage situations, is provided with super around drain valve
Sonic sensor, remote control terminal obtain the signal that ultrasonic sensor is detected by wireless communication unit, when ultrasonic wave passes
Sensor detects drain valve when revealing, and signal is sent to data monitor, and signal is passed to the first nothing by data monitor
Line communication unit, interactive correspondence between the first wireless communication unit and the second wireless communication unit, it is single that signal is transferred to control
Member, then the alarm of control unit control alarm unit, warns staff, issues regulating command, letter finally by control unit
Number the first wireless communication unit is sent to by the second wireless communication unit, the first wireless communication unit sends instructions to adjusting
Device, control regulator close shut-off valve, are opened by can control adjuster in remote control terminal to shut-off valve
Or it closes, the dynamic working condition for monitoring drain valve in real time, and for when revealing, close shut-off valve at the first time, protect
The amount of leakage for demonstrate,proving drain valve reduces；The utility model realizes the real time monitoring of drain valve in gas pipeline, has accomplished once to send out
The closing for making control shut-off valve immediately is now leaked, can rapidly and accurately find to leak, improves the speed of processing leakage, drop
The low labor intensity of manual patrol.
Detailed description of the invention
It, below will be to embodiment or the prior art in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing needed in description is briefly described, it should be apparent that, the accompanying drawings in the following description is only that this is practical new
Some embodiments of type for those of ordinary skill in the art without any creative labor, can be with
It obtains other drawings based on these drawings.
Fig. 1 is a kind of trap monitoring device control of trap leaking monitoring system provided by the embodiment of the utility model
Schematic diagram；
Fig. 2 is a kind of remote control terminal control principle of trap leaking monitoring system provided by the embodiment of the utility model
Figure；
Fig. 3 be a kind of first wireless communication unit of trap leaking monitoring system provided by the embodiment of the utility model and
The control principle drawing of second wireless communication unit.
Specific embodiment
In order to which technical problem to be solved in the utility model, technical solution and beneficial effect is more clearly understood, with
Lower combination accompanying drawings and embodiments, the present invention will be further described in detail.It should be appreciated that specific reality described herein
It applies example to be only used to explain the utility model, is not used to limit the utility model.
Because it is found that: in basic, normal, high pressure steam air delivering pipeline, such as pressure is greater than the air delivering pipeline of 0.05MPa, pipe
For the drain valve installed in road in gas leakage, what leakage point issued is the ultrasonic wave sound that people cannot hear, and as leakage is big
Its small ultrasonic frequency issued also changes therewith, there is a kind of following trap leaking monitoring systems based on this characteristic.
Referring to Fig. 1, existing be illustrated a kind of trap leaking monitoring system provided by the embodiment of the utility model.Institute
A kind of trap leaking monitoring system is stated, further includes being arranged in the gas pipeline including the gas pipeline for conveying steam
On trap monitoring device, the trap monitoring device includes the drain valve being mounted on the gas pipeline, setting exist
Shut-off valve on the gas pipeline at the drain valve both ends, for detect ultrasonic sensor that whether drain valve leak,
The data monitor being connect with the output end of the ultrasonic sensor, the first channel radio being connect with data monitor output end
News unit is connect for controlling the adjuster and institute that the shut-off valve is opened and closed with the output end of first wireless communication unit
The first timing unit of leakage time occurs for recording the drain valve for the output end connection for stating data monitor；The data
Whether monitor is revealed and for monitoring the ultrasonic sensor drain valve collected to first wireless telecommunications
Unit sends signal；
Trap leaking monitoring system further includes remote control terminal, and the remote control terminal includes and first channel radio
The second wireless communication unit of unit wireless communication is interrogated, is electrically connected with second wireless communication unit and is used to issue to adjust and is referred to
The control unit of order, the mobile terminal being separately connected with the output end of second wireless communication unit, the second timing unit and
Storage unit, the alarm unit being connect with the output end of described control unit；The mobile terminal is for showing the data prison
Whether the drain valve of control instrument is revealed, and second timing unit is used for and the first timing unit time synchronisation, the storage
Unit is used to store the amount of leakage of the drain valve.
The minimum of the amount of leakage of drain valve is set on the data monitor, general minimum leakage value is zero, i.e.,
For when monitoring drain valve has leakage, or there are the leakages of a little, can all be believed leakage by the first wireless communication unit
It number is sent to the second wireless communication unit, the second communication unit sends a signal to control unit, and control unit, which issues to adjust, to be referred to
It enables signal that regulating command is passed to adjuster by the second wireless communication unit and the first wireless communication unit, adjusts cut-off
Valve closes shut-off valve, ensure that drain valve is not revealed or is preferably minimized amount of leakage, and this regulative mode is fast, surpasses
The detection of sonic sensor is sensitiveer, avoids some small leakages and is not easy to be found, leads to the problem that leakage rate is big.First
Timing unit and the second timing unit can record the time that drain valve is revealed, and storage unit is let out drain valve
Dew amount is saved, and is supplemented as amount of leakage of the later period to gas pipeline, and the reference value of foundation is provided with.
Mobile terminal refers to mobile phone, can see whether drain valve is revealed on gas pipeline in real time on mobile phone, mobile phone
It is connect with the second wireless communication unit, the leak case of drain valve can be monitored in real time on mobile phone.
Dough mixing machine main-shaft torque online monitoring system provided by the embodiment of the utility model uses compared with prior art
Ultrasonic sensor detects the leakage situation of drain valve, and it is anti-to issue ultrasonic wave, different supersonic ranges according to trap leaking
The characteristics of reflecting different leakage situations is provided with ultrasonic sensor around drain valve, and remote control terminal passes through wireless communication unit
The signal that ultrasonic sensor is detected is obtained, when ultrasonic sensor, which detects drain valve, to be revealed, signal is sent to
Signal is passed to the first wireless communication unit by data monitor, data monitor, and the first wireless communication unit and second is wirelessly
Interactive correspondence between communication unit, signal are transferred to control unit, and then the alarm of control unit control alarm unit, warns work
Make personnel, issues regulating command finally by control unit, signal is sent to the first channel radio by the second wireless communication unit
Unit is interrogated, the first wireless communication unit sends instructions to adjuster, and control regulator closes shut-off valve, by long-range
Control terminal can control adjuster and open or close to shut-off valve, the dynamic working condition for monitoring drain valve in real time, and
When for revealing, shut-off valve is closed at the first time, guaranteeing that the amount of leakage of drain valve reduces；The utility model realizes gas transmission
The real time monitoring of drain valve in pipeline has accomplished that the closing of control shut-off valve is made in once discovery leakage immediately, can quick standard
It really finds to leak, improves the speed of processing leakage, reduce the labor intensity of manual patrol.
The drain valve reveals monitoring system, is applied in Flour product production, can be monitored to steam gas pipeline,
It discovers whether there is leakage, in the presence of discovery has leakage, the shut-off valve of drain valve two sides is closed immediately, to control hydrophobic
The leakage of valve, or amount of leakage is preferably minimized, the trap leaking for solving gas pipeline is not easy to be found, and leakage rate is big, influences
The technical issues of production and the wasting of resources.
The trap leaking monitoring system, suitable for the pipeline of conveying steam of the pressure greater than 0.05MPa or gas, institute
It states gas pipeline 1 and refers to the pipeline (such as liquefied gas, natural gas, coal gas etc.) including jet chimney and other gases, in order to just
In installation and maintenance, it is respectively provided with the shut-off valve for capableing of Electronic control in the rear and front end that gas pipeline corresponds to drain valve, is surpassed
Sonic sensor is arranged around drain valve, in the input interface and output interface side of drain valve and gas pipeline, supersonic sensing
The signal that device is detected can be sent to remote control terminal, remote control terminal received ultrasonic signal by the first wireless communication unit
The solution for making different leakiness afterwards closes the shut-off valve of two sides immediately, leakage rate is minimized.
Also referring to Fig. 1-Fig. 3, as a kind of trap leaking monitoring system provided by the embodiment of the utility model
A kind of specific embodiment, the adjuster include for opening the releasing the button and for closing the cut-off of the shut-off valve
The close button of valve.Adjuster is equipped with and releases the button and close button, adjuster are controlled by control unit, wireless by first
Wireless telecommunications between communication unit and the second wireless communication unit, the switch for controlling shut-off valve is more convenient and flexible, protection
Gas in gas pipeline does not leak.
Also referring to Fig. 1-Fig. 3, as a kind of trap leaking monitoring system provided by the embodiment of the utility model
A kind of specific embodiment, the adjuster are electromagnetic switch, and the electromagnetic switch is for opening or closing positioned at described hydrophobic
The shut-off valve of valve two sides.Adjuster directly controls the opening and closing of shut-off valve, and the realization of electromagnetic switch is more flexible, behaviour
Work is also more convenient, and use is durable.
Also referring to Fig. 1-Fig. 3, as a kind of trap leaking monitoring system provided by the embodiment of the utility model
A kind of specific embodiment, the shut-off valve are electromagnetic type shut-off valve, and the shut-off valve is controlled by adjuster, for controlling gas transmission
Air in pipeline circulation.Electromagnetic switch controls electromagnetic type shut-off valve, and control is more convenient and flexible, when discovery has leakage
When, shut-off valve can be closed in first time, guarantee that drain valve is not revealed or is preferably minimized amount of leakage.
Also referring to Fig. 1-Fig. 3, as a kind of trap leaking monitoring system provided by the embodiment of the utility model
A kind of specific embodiment, first wireless communication unit and second wireless communication unit include signal receiver,
Signal projector and signal adapter.It can mutually be communicated in real time between first wireless communication unit and the second wireless communication unit
News, the leakage information (including the information that do not reveal) for the drain valve that ultrasonic sensor is detected can pass through the first wireless telecommunications list
Communication between member and the second wireless communication unit, passes to remote control terminal, staff can carry out in remote control terminal
Operation control unit, control shut-off valve opens or closes gas pipeline, so as to find that drain valve whether there is in time
Leakage, improves steam gas pipeline and does not reveal, or amount of leakage is preferably minimized, the processing for meeting subsequent processing is wanted
It asks.
Also referring to Fig. 1-Fig. 3, as a kind of trap leaking monitoring system provided by the embodiment of the utility model
A kind of specific embodiment, the signal receiver be GPRS reception of wireless signals module, the signal projector be GPRS without
Line signal transmitting module.GPRS can carry out the transmitting communication information of wireless traffic, and ability to communicate is strong, highly reliable, using compared with
Extensively.
Also referring to Fig. 1-Fig. 3, as a kind of trap leaking monitoring system provided by the embodiment of the utility model
A kind of specific embodiment, the mobile terminal are display.Mobile terminal is mobile phone terminal, can pass through the first wireless telecommunications
Wireless telecommunications between unit and the second wireless communication unit, it can be seen that drain valve is with the presence or absence of feelings such as leakages on mobile phone
Condition.If being immediately performed control unit it was found that there is leakage, and send the instruction for closing shut-off valve to adjuster, making gas pipeline
Amount of leakage is preferably minimized.
Also referring to Fig. 1-Fig. 3, as a kind of trap leaking monitoring system provided by the embodiment of the utility model
A kind of specific embodiment, the alarm unit include combined aural and visual alarm.Combined aural and visual alarm not only can produce audible alarm, but also can
It is alarmed with generating photoelectricity.
Also referring to Fig. 1-Fig. 3, as a kind of trap leaking monitoring system provided by the embodiment of the utility model
A kind of specific embodiment, the trap monitoring device further include the gas being arranged on the gas pipeline at the drain valve both ends
Temperature sensor and gas pressure sensor.The gas temperature sensor and the gas pressure sensor are signal collected
The remote control terminal is sent to by first wireless communication unit.The gas temperature sensor and gas pressure being provided with
Force snesor is the accuracy in order to improve the judgement to trap leaking, gas temperature sensor and gas pressure sensor
Signal the remote control terminal can be sent to by the first wireless communication unit, same remote control terminal can also judge
Whether drain valve leaks or the instruction of leakiness, aids in the detection of ultrasonic sensor, improves the accurate of leak detection
Property, it ensure that drain valve does not leak or is preferably minimized leakage rate.
Also referring to Fig. 1-Fig. 3, as a kind of trap leaking monitoring system provided by the embodiment of the utility model
A kind of specific embodiment, the trap monitoring device are laid with multiple, multiple drain valves on gas pipeline interval
Monitoring device passes through first wireless communication unit respectively and is wirelessly transmitted to the remote control terminal.On each gas pipeline
Multiple trap monitoring devices are either equipped with equipped with a trap monitoring device, are arranged inside trap monitoring device
First wireless communication unit can with remote control terminal, carry out real-time online communication, in remote control terminal it can be seen that with
The each trap monitoring device drain valve collected mutually communicated information, can be dredged to different in remote control terminal
Water valve monitoring device is controlled respectively.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model
Protection scope within.
Claims (10)
1. a kind of trap leaking monitoring system, including the gas pipeline for conveying steam, it is characterised in that: further include setting
Trap monitoring device on the gas pipeline, the trap monitoring device include being mounted on the gas pipeline
Whether drain valve, the shut-off valve being arranged on the gas pipeline at the drain valve both ends leak for detecting the drain valve
Ultrasonic sensor, the data monitor connecting with the output end of the ultrasonic sensor connect with data monitor output end
The first wireless communication unit for connecing is connect for controlling the shut-off valve opening and closing with the output end of first wireless communication unit
Adjuster, connect with the output end of the data monitor the first timing that the leakage time occurs for recording the drain valve
Unit；Whether the data monitor is revealed and for monitoring the ultrasonic sensor drain valve collected to described
First wireless communication unit sends signal；
Trap leaking monitoring system further includes remote control terminal, and the remote control terminal includes and the first wireless telecommunications list
Second wireless communication unit of first wireless telecommunications is electrically connected with second wireless communication unit and is used to issue regulating command
Mobile terminal, the second timing unit and the storage that the output end of control unit and second wireless communication unit is separately connected
Unit, the alarm unit being connect with the output end of described control unit；The mobile terminal is for showing the data monitor
Drain valve whether reveal, second timing unit be used for and the first timing unit time synchronisation, the storage unit
For storing the amount of leakage of the drain valve.
2. a kind of trap leaking monitoring system as described in claim 1, it is characterised in that: the adjuster includes for opening
Open the shut-off valve release the button and the close button for closing the shut-off valve.
3. a kind of trap leaking monitoring system as claimed in claim 2, it is characterised in that: the adjuster is opened for electromagnetism
It closes, the electromagnetic switch is for opening or closing the shut-off valve positioned at the drain valve two sides.
4. a kind of trap leaking monitoring system as described in claim 1, it is characterised in that: the shut-off valve cuts for electromagnetic type
Only valve, the shut-off valve are controlled by adjuster, for controlling gas circulation in gas pipeline.
5. a kind of trap leaking monitoring system as described in claim 1, it is characterised in that: first wireless communication unit
It include signal receiver, signal projector and signal adapter with second wireless communication unit.
6. a kind of trap leaking monitoring system as claimed in claim 5, it is characterised in that: the signal receiver is GPRS
Reception of wireless signals module, the signal projector are GPRS wireless signal sending module.
7. a kind of trap leaking monitoring system as described in claim 1, it is characterised in that: the mobile terminal is display
Device.
8. a kind of trap leaking monitoring system as described in claim 1, it is characterised in that: the alarm unit includes acousto-optic
Alarm.
9. a kind of trap leaking monitoring system as described in claim 1, it is characterised in that: the trap monitoring device is also
Gas temperature sensor and gas pressure sensor on gas pipeline including the drain valve both ends are arranged in.
10. a kind of trap leaking monitoring system as described in claim 1, it is characterised in that: the trap monitoring device
It is laid on gas pipeline interval multiple, multiple trap monitoring devices pass through first wireless communication unit respectively
It is wirelessly transmitted to the remote control terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822057973.5U CN209245688U (en) | 2018-12-07 | 2018-12-07 | A kind of trap leaking monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822057973.5U CN209245688U (en) | 2018-12-07 | 2018-12-07 | A kind of trap leaking monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209245688U true CN209245688U (en) | 2019-08-13 |
Family
ID=67532061
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822057973.5U Active CN209245688U (en) | 2018-12-07 | 2018-12-07 | A kind of trap leaking monitoring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209245688U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113339688A (en) * | 2021-06-02 | 2021-09-03 | 江苏高特阀业有限公司 | Drain valve leakage monitoring system and method thereof |
-
2018
- 2018-12-07 CN CN201822057973.5U patent/CN209245688U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113339688A (en) * | 2021-06-02 | 2021-09-03 | 江苏高特阀业有限公司 | Drain valve leakage monitoring system and method thereof |
| CN113339688B (en) * | 2021-06-02 | 2024-03-12 | 江苏高特阀业有限公司 | Drain valve leakage monitoring system and drain valve leakage monitoring method |
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Address after: No.1, Hualong street, Xingtai high tech Industrial Development Zone (Longyao food town), Xingtai City, Hebei Province Patentee after: Jinmailang Food Co., Ltd Address before: 055350 Dongfang Food City Industrial Park, Longyao County, Xingtai City, Hebei Province Patentee before: JINMAILANG NOODLE Co.,Ltd. |