CN209243447U - A kind of hospital gauze production system with online vision-based detection function - Google Patents
A kind of hospital gauze production system with online vision-based detection function Download PDFInfo
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- CN209243447U CN209243447U CN201821814463.1U CN201821814463U CN209243447U CN 209243447 U CN209243447 U CN 209243447U CN 201821814463 U CN201821814463 U CN 201821814463U CN 209243447 U CN209243447 U CN 209243447U
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Abstract
The utility model discloses a kind of hospital gauze production systems with online vision-based detection function, belong to medical dressing production technical field.The system includes the upper cloth apparatus set gradually, cloth storage device, vision inspection apparatus and cutting folding device；Vision inspection apparatus includes analyzing host, rack, perching plate, at least one headlamp and at least one camera on more traction rollers and rack in rack, gauze from cloth storage device is first pulled up to form rising traction section by traction roller, horizontal direction rear haulage forms horizontally tracting section again, last traction downwards to cutting folding device forms decline traction section, perching plate level is set to the adjacent lower section of the horizontally tracting section of gauze, headlamp and camera are set to above the horizontally tracting section of gauze, and camera is electrically connected with analysis host.The system carries out on-line checking to it before folding cutting without individually being detected using detection device, simplifies system structure, saves artificial.
Description
Technical field
The utility model belongs to medical dressing production equipment technology, in particular to a kind of to have online vision-based detection function
The hospital gauze production system of energy without individually detection device being used to be detected, but carries out it before folding cutting
Line detection.
Background technique
Medical dressing includes natural gauze, the dressing of synthetic fibers class, the dressing of poly film class, foaming multi-cluster dressing, glue
The dressing of body class, alginate dressing etc..Medical dressing is the articles of packet wound, to cover the medical material of sore, wound or other damages
Material.With the physiopathologic further investigation to wound, people are also deeper and deeper to the understanding of wound
It carves, continuously improving and develop so as to cause Medical wounded surface dressing.Today, novel surface of a wound nursing dressing is relative to early stage
For, have occurred that revolutionary variation, and the medical dressing of a variety of different performances is for clinical nursing staff selection.
Common medical dressing can be cotton balls, cotton towel and Gauze etc., Gauze usually using cloth or batching as raw material,
Obtained by following process: woven fabric → embryo cloth dress cage → boil drift → dehydration → drying → perching → cutting folds → to be packed and stored.
Perching process usually passes through individual cloth inspecting machine and realizes, cutting folding process is usually realized by special cutting folding machine.
Cloth inspecting machine generally includes rack, is sequentially arranged in rack and unreels structure, perching plate and winding structure, the illumination above perching plate
The analysis host etc. that lamp is electrically connected with camera and camera, analysis host are equipped with display screen.Existing cutting folding device
Upper cloth apparatus, cloth storage device and cutting folding device for setting gradually including the direction of travel along gauze etc., upper cloth apparatus is by more
Root deflector roll constitute, cloth storage device include make cloth advance roller pair structure (passive guide roller of upside can be controlled by cylinder the master with downside
Dynamic roller separation, causes cloth to stop travelling forward) and can freely up and down move the lifting deflector roll of (drive gauze)；Cut folding device
Including cutting roller, the multi-disc cutter being arranged at intervals on cutting roller, the dynamic cutter and cutting roller that can be moved relative to cutter
The foldable structure etc. at rear.
A kind of cloth inspecting machine such as is disclosed application No. is the patent of CN201520905316.5, including rack and is inclined at
For examining the perching plate of cloth in rack, the rack is additionally provided with the LED light for irradiating perching plate, institute below perching plate
It states rack and is equipped with irradiation frame on perching plate, the irradiation frame is equipped with multiple light bulbs for irradiating perching plate, the light bulb
By the way that light bulb to be connect towards the mobile mounting assembly in perching plate direction between irradiation frame.Such as application No. is
The patent of CN201420582829.2 discloses a kind of Gauze for ruler angle fabric cutter and detects device for eliminating, including for pair
The photographic means that Gauze is taken pictures, what is connect with the photographic means is used to analyze whether the Gauze has quality fault
Analysis host, be used to reject the device for eliminating of the Gauze for having quality fault with what the analysis host connect.Such as application number
A kind of perching machine detecting device of clothes processing, including video image are disclosed for the patent of CN201810208246.6
Hardware subsystem, exploitation sheet processor and host are obtained, it includes motor, CCD biography that the video image, which obtains hardware subsystem,
Sensor, CCD controller, incremental encoder and frame imaging sensor；Workbench and lamp are additionally provided in the detection device, it is described
Motor M1 and motor M2 is arranged side by side in the lower section of workbench, and the two sides of the workbench are provided with trundle, the trundle
Upper end and the upper surface of workbench are in same level；Machine vision and image processing techniques can be applied to using the device
In textile defect detection and classification work, there is Detection accuracy height, objective repetition using automatic fabric defects detection system
The advantages that property is good, speed is fast.
It has been found that realizing and monitoring on-line in combination with cloth examination device and cutting folding device, simplied system structure is reduced
Cost.
Utility model content
The utility model embodiment provides a kind of hospital gauze production system with online vision-based detection function, is not necessarily to
It is individually detected using detection device, but on-line checking is carried out to it before folding cutting, simplify system structure, saved
It is artificial.The technical solution is as follows:
The utility model embodiment provides a kind of hospital gauze production system with online vision-based detection function, including
Upper cloth apparatus 2, cloth storage device 3 and the cutting folding device 4 set gradually along the direction of travel of gauze 1；The cloth storage device 3 with
It cuts and is equipped with vision inspection apparatus 5 between folding device 4；The vision inspection apparatus 5 includes analysis host, rack 6, rack 6
On more traction rollers 7 and perching plate 8 in rack 6, at least one headlamp 9 and at least one camera 10, the traction
Gauze 1 from cloth storage device 3 is first pulled up to form rising traction section by roller 7, then horizontal direction rear haulage forms horizontally tracting
Section, last traction downwards to cutting folding device 4 form decline traction section, and the horizontal level for being set to gauze 1 of the perching plate 8 is led
Draw the adjacent lower section of section, the headlamp 9 and camera 10 are set to above the horizontally tracting section of gauze 1, the camera 10 with
Analyze host electrical connection.
Further, gauze 1 rising traction section and decline traction section be respectively provided with an Xelminator 11 for point
The other two sides to gauze 1 carries out static elimination.
Preferably, it sets in the lower section that section is drawn in the rising of gauze 1 and is located at Xelminator 11 and is used for there are two suction nozzle 12
Dust suction is carried out to the two sides of gauze 1 respectively, two suction nozzles 12 are respectively arranged on the front and rear sides of gauze 1 and are staggered up and down.
Wherein, the lower front of the rack 6 in the utility model embodiment and top are respectively along left and right to equipped with a traction
For gauze 1 to be pulled up, the back lower of the rack 6 is respectively used for along left and right to a traction roller 7 is equipped with roller 7 with top
Gauze 1 is drawn downwards, the traction roller 7 at 6 front side top of the rack is concordant with the traction roller 7 of 6 backside top of rack and perching
Plate 8 is along left and right to set between it.
Specifically, the quantity of the headlamp 9 in the utility model embodiment is 2, is LED bar graph of the front and back to setting
Lamp；Two headlamps 9 are respectively arranged on the left and right sides of gauze 1 and are obliquely installed obliquely from outside to inside.
Specifically, the quantity of the camera 10 in the utility model embodiment is 2, and two cameras 10 or so are set side by side
Between two headlamps 9.
Preferably, the headlamp 9 in the utility model embodiment and camera 10 by adjusting bracket 13 adjustably
Set on 6 top of rack.
Technical solution provided by the embodiment of the utility model has the benefit that the utility model embodiment provides
A kind of hospital gauze production system with online vision-based detection function, without individually detection device being used to be detected, but
On-line checking is carried out to it before folding cutting, simplifies system structure, is saved artificial.In addition, on vision inspection apparatus
It can also realize metal impurities removal, electrostatic removal and dust removal etc..
Detailed description of the invention
Fig. 1 is the knot of the hospital gauze production system provided by the embodiment of the utility model with online vision-based detection function
Structure schematic diagram；
Fig. 2 is the structural schematic diagram of vision inspection apparatus provided by the embodiment of the utility model；
Fig. 3 is the top view of vision inspection apparatus provided by the embodiment of the utility model.
In figure: 1 gauze, cloth apparatus, 3 cloth storage devices, 4 cutting folding devices, 5 vision inspection apparatus, 6 racks, 7 are led on 2
Pick-up roll, 8 perching plates, 9 headlamps, 10 cameras, 11 Xelminators, 12 suction nozzles, 13 adjustment brackets, 14 photoelectric sensors.
Specific embodiment
It is practical new to this below in conjunction with attached drawing to keep the purpose of this utility model, technical solution and advantage clearer
Type is described in further detail.
Referring to Fig. 1-3, it is raw that the utility model embodiment provides a kind of hospital gauze with online vision-based detection function
Production system, the system include the upper cloth apparatus 2 set gradually along the direction of travel of gauze 1, cloth storage device 3 and cutting folding device
4 etc.；Upper cloth apparatus 2 is used to carry out upper cloth using batching or cloth as raw material；Cloth storage device 3 is for adjusting tension and storage cloth；Cutting
Folding device 4 is for cutting gauze and being folded to obtain Gauze.Aforementioned structure and the cutting of existing Gauze fold
System is essentially identical, the difference is that: vision inspection apparatus 5, which is equipped with, between cloth storage device 3 and cutting folding device 4 is used for
By imaging come the flaw of automatic analysis detection gauze, the gauze tension that cloth storage device 3 exports is stablized with travel speed to guarantee
Detection effect.Wherein, vision inspection apparatus 5 includes analysis host (on the ground on 6 side of rack or being set in rack 6), machine
More traction roller 7(on frame 6, rack 6 are arranged perpendicular to gauze 1) and perching plate 8, at least one headlamp 9 in rack 6
(preferably 2) and at least one camera 10(are preferably 2) etc..Wherein, analysis host and camera 10 are conventional use
In the visual detection equipment of field of textiles, can directly buy.Perching plate 8 is specially the plastic plate of white as backboard, headlamp 9
Specially white LED light is as light source, to adapt to the gauze of white；Further, perching plate 8, headlamp 9 and camera 10
The top of rack 6 is preferably provided in reduce interference.Upper cloth apparatus 2, cloth storage device 3 and cutting folding device 4 can respectively be arranged one
A rack can also share a rack with vision inspection apparatus 5.Traction roller 7 first leads the gauze 1 from cloth storage device 3 upwards
Draw (at least two traction rollers 7) and form rising traction section, then horizontal direction rear haulage forms horizontally tracting section, it is last to draw downwards
(at least two traction rollers 7) to cutting folding device 4 forms decline traction section.Gauze 1 is drawn in the above described manner at least to be had
Following effect: 1, vertically traction makes metal impurities, granule foreign thereon etc. fall due to self gravity to gauze 1；2, convenient for quiet
Electricity is eliminated and dust suction and the installation of relevant device；3, make perching plate horizontally disposed to guarantee perching effect；4, make perching plate 8, shine
Bright lamp 9 and camera 10 are located at eminence to reduce interference.The adjacent lower section of the horizontal horizontally tracting section for being set to gauze 1 of perching plate 8
(small distance apart, such as 1-3mm), headlamp 9 and camera 10 are set to above the horizontally tracting section of gauze 1 and (also are located at simultaneously
Right above perching plate 8), headlamp 9 needs to illuminate area to be tested, and camera 10 needs to obtain entire breadth (width direction)
Visual information.Camera 10 is electrically connected with analysis host, and analysis host is equipped with main control module, display screen and alarm lamp etc.,
Special software is installed thereon to be analyzed, capable of emitting alarm of finding the problem, can also export control signal makes whole system
Gauze 1 stop move ahead (waiting to be processed).
Further, referring to Fig. 1 and 2, a static elimination is respectively provided in the rising traction section and decline traction section of gauze 1
Device 11(is suitble to distance apart from gauze 1) for carrying out static elimination to the two sides of gauze 1 respectively.In order to guarantee the effect of vision-based detection
Fruit first the one side to 10 face of camera can carry out vision elimination.Specifically, it is set on front side of rack 6 and positioned at the adjacent front of gauze 1
There is Xelminator 11(to eliminate unit or so to setting), 6 rear side of rack and it is located at the adjacent rear of gauze 1 and is equipped with another
Xelminator 11(eliminates unit or so to setting).
Preferably, referring to Fig. 1 and 2, gauze 1 rising traction section and be located at Xelminator 11 lower section set there are two
For suction nozzle 12 for carrying out dust suction to the two sides of gauze 1 respectively, i.e., first dust suction static elimination again, two suction nozzles 12 are respectively arranged on gauze
It 1 front and rear sides and is staggered up and down to avoid interfering with each other.Suction nozzle 12 close to gauze 1 be arranged, suction nozzle 12 by pipeline with
Dust collecting system connection in included dust collecting system or workshop.Specifically, two suction nozzles 12 are set to 6 front side of rack and respectively position
In the adjacent two sides of gauze 1, suction nozzle 12 is set in rack 6, and suction nozzle 12 is equipped with strip close to the side of (specially 1-3cm) gauze 1
The suction inlet (being arranged perpendicular to gauze 1) of shape.
Wherein, referring to Fig. 1 and 2, the lower front of the rack 6 in the utility model embodiment and top are respectively along left and right to setting
Have a traction roller 7 for by (can the vertical) traction upwards of gauze 1, the back lower of rack 6 and top respectively along or so to being equipped with
A piece traction roller 7 is used for (can the be vertical) traction downwards of gauze 1, the traction roller 7 and 6 backside top of rack at 6 front side top of rack
Traction roller 7 is concordant and perching plate 8 along left and right to (while the upside ratio of perching plate 8 between two traction rollers 17 for being set to top
7 upside of traction roller at top is slightly lower).
Specifically, referring to Fig. 3, the quantity of the headlamp 9 in the utility model embodiment is 2, is front and back to setting
LED bar graph lamp；Two headlamps 9 be respectively arranged on the left and right sides (preferably along gauze 1 middle line bilateral symmetry) of gauze 1 and by
It is outer to be obliquely installed the brightness for guaranteeing gauze 1 obliquely in.
Specifically, referring to Fig. 3, the quantity of the camera 10 in the utility model embodiment is 2, and two cameras 10 are left
Right to be set between two headlamps 9 side by side, camera 10 is preferably perpendicular to the setting of gauze 1 and two cameras 10 preferably along gauze
1 middle line bilateral symmetry.
Preferably, referring to Fig. 1-3, headlamp 9(tilt angle and height in the utility model embodiment etc. are adjustable)
It is adjustable to position and height etc. with camera 10(or so) 6 top of rack is adjustably set to by adjusting bracket 13, it shines
Adjustment bracket 13 can be respectively arranged in bright lamp 9 and camera 10, can also share adjustment bracket 13.Specifically, in the left and right of rack 6 two
An adjustment bracket 13 is respectively arranged for installing a headlamp 9 and a camera 10 respectively in side, each adjustment bracket 13 by
More fixed links, joint, sliding slot and lock-screw etc. are constituted.
Further, referring to Fig. 1 and 2, the rear side of the decline traction section of gauze 1 be equipped with a photoelectric sensor 14(with
The electric cabinet of system is electrically connected), for detecting bank (for ruler angle gauze) or/and whether gauze advances etc. for carrying out to system
Detection.
The utility model embodiment provides a kind of hospital gauze production system with online vision-based detection function, is not necessarily to
It is individually detected using detection device, but on-line checking is carried out to it before folding cutting, simplify system structure, saved
It is artificial.In addition, can also realize metal impurities removal, electrostatic removal and dust removal etc. on vision inspection apparatus.
The above is only the preferred embodiment of the present invention, is not intended to limit the utility model, all practical at this
Within novel spirit and principle, any modification, equivalent replacement, improvement and so on should be included in the guarantor of the utility model
Within the scope of shield.
Claims (7)
1. a kind of hospital gauze production system with online vision-based detection function, successively including the direction of travel along gauze (1)
Upper cloth apparatus (2), cloth storage device (3) and cutting folding device (4) being arranged；It is characterized in that, the cloth storage device (3) with point
It cuts and is equipped with vision inspection apparatus (5) between folding device (4)；The vision inspection apparatus (5) include analysis host, rack (6),
More traction rollers (7) in rack (6) and the perching plate (8) in rack (6), at least one headlamp (9) are taken the photograph at least one
As head (10), the gauze (1) from cloth storage device (3) is first pulled up to form rising traction section, then water by the traction roller (7)
It puts down to rear haulage and forms horizontally tracting section, last traction downwards to cutting folding device (4) forms decline traction section, the perching
The adjacent lower section of the horizontal horizontally tracting section for being set to gauze (1) of plate (8), the headlamp (9) and camera (10) are set to gauze
(1) above horizontally tracting section, the camera (10) is electrically connected with analysis host.
2. the hospital gauze production system according to claim 1 with online vision-based detection function, which is characterized in that
The rising traction section and decline traction section of gauze (1) are respectively provided with an Xelminator (11) for respectively to the two of gauze (1)
Face carries out static elimination.
3. the hospital gauze production system according to claim 2 with online vision-based detection function, which is characterized in that
Gauze (1) rising traction section and be located at Xelminator (11) below set there are two suction nozzle (12) be used for respectively to gauze
(1) two sides carries out dust suction, and two suction nozzles (12) are respectively arranged on the front and rear sides of gauze (1) and are staggered up and down.
4. the hospital gauze production system according to claim 1 with online vision-based detection function, which is characterized in that institute
The lower front for stating rack (6) respectively is used to for gauze (1) being pulled up along left and right with top to a traction roller (7) is equipped with, institute
The back lower and top for stating rack (6) respectively are used to downwards draw gauze (1) along left and right to a traction roller (7) is equipped with, institute
The traction roller (7) for stating top on front side of rack (6) is concordant with traction roller (7) of rack (6) backside top and perching plate (8) edge controls
To set between it.
5. the hospital gauze production system according to claim 4 with online vision-based detection function, which is characterized in that institute
The quantity for stating headlamp (9) is 2, is LED bar graph lamp of the front and back to setting；Two headlamps (9) are respectively arranged on gauze (1)
The left and right sides and be obliquely installed obliquely from outside to inside.
6. the hospital gauze production system according to claim 5 with online vision-based detection function, which is characterized in that institute
The quantity for stating camera (10) is 2, and two camera (10) left and right are set between two headlamps (9) side by side.
7. the hospital gauze production system according to claim 4 with online vision-based detection function, which is characterized in that institute
It states headlamp (9) and camera (10) and is adjustably set at the top of rack (6) by adjusting bracket (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821814463.1U CN209243447U (en) | 2018-11-06 | 2018-11-06 | A kind of hospital gauze production system with online vision-based detection function |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821814463.1U CN209243447U (en) | 2018-11-06 | 2018-11-06 | A kind of hospital gauze production system with online vision-based detection function |
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| CN209243447U true CN209243447U (en) | 2019-08-13 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110983742A (en) * | 2019-12-21 | 2020-04-10 | 佛山市南海区中宇纺织有限公司 | Cloth inspecting machine with automatic trimming function |
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2018
- 2018-11-06 CN CN201821814463.1U patent/CN209243447U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110983742A (en) * | 2019-12-21 | 2020-04-10 | 佛山市南海区中宇纺织有限公司 | Cloth inspecting machine with automatic trimming function |
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